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60706-208

With the engine running smoothly, check the no load 

voltage and frequency at wire #  and # 4 (L2 and 

L6 in the ASCO ATS) on the generator terminal block 

in the ATS.  The voltage should be 240 volts plus or 

minus nominal.  The frequency should be between 

6.5 to 62 hertz (Hz).  The voltage should also be 

checked between the hot terminals (L2 and L6) and 

the neutral to be certain of a balanced voltage output 

and a solid neutral connection.  The voltage should 

be about on half of the line to line voltage.

**  NOTICE  **

If for any reason during the check out procedures 

the voltage and frequency are not correct, move the 

toggle switch to the “STOP” position and correct the 

trouble before proceeding.

After verifying the voltage and frequency are cor-

rect, move the right hand toggle switch to the AUTO 

position.  The unit should shut off with no time delay.  

The right hand toggle switch must be left in the 

AUTO position for proper operation of the gen-

erator.  

If you leave it in the RUN position the fuel 

solenoid will remain open and it will not shutdown 

properly after the next exercise period.

Transfer Switch & Engine Generator

This procedure checks the electrical operation of 

the automatic transfer switch.  If the actual operation 

does not follow this procedure, consult the trou-

blshooting section in the transfer switch manual.

    .  Move the left hand toggle switch from the OFF 

position to the ON position.  The alarm light should 

go out.  The unit is now ready to be operated from 

the Automatic Transfer Switch.

     ******************

*****  WARNING  *****

     ******************

PERSONAL INJURY HAZARD - Install front cover 

in transfer switch before operation.  An electrical sys-

tem fault could cause a flash and severe personal 

injury.

    

2.  Turn on the preferred source (utility) circuit 

breaker.  The utility source acceptable light should 

now come on as well as the transfer switch on utility 

light.  If these lights fail to come on recheck your 

incoming power to insure you have 240 volts nomi-

nal.  If not, troubleshoot your utility source before 

continuing.

    3.  Turn on the altenate source (generator) curcuit 

breaker.

There are two ways to test your transfer switch 

operation:  WITHOUT a load transfer or WITH a 

load transfer.

WITHOUT load transfer (normal exercise)

    .  Press and release the 

Push to Test 

button.  

The generator set should start immediately.  About 

5 seconds the generator (alternate source) accept-

able light comes on and stays on.  

    2.  The generator set runs for 20 minutes.  The 

Transfer Switch does not transfer the load to the 

generator set. The 

Transfer Switch 

on utility (pre-

Summary of Contents for ULPSS12H4W/E

Page 1: ...11075 00 60706 208 INSTALLATION AND OPERATORS MANUAL PACKAGED STANDBY SYSTEM ULPSS12H4W E...

Page 2: ...l Installation 6 7 Fuel Conversions 6 Vapor Fuel Pressure Tables Battery Installation 8 Connecting Battery Charger 11 TRANSFER SWITCH INSTALLATION AC Electrical Connections 11 DC Electrical Connection...

Page 3: ...and L P present a hazard of possible explosion and or fire a Do not refuel when the engine is running or hot Allow the engine to cool at least two minutes before refueling b Keep fuel containers out o...

Page 4: ...RANSFER SWITCH A wall mounted ASCO 165 Automatic Transfer Switch ATS designed for inside installation The transfer switch is UL1008 approved A fourteen day electronic exerciser circuit is installed in...

Page 5: ...limit for filing concealed damage claims CAUTION These units are shipped with oil Be sure to check oil levels before operating See engine manufactur er s instruction manual for recommended oil require...

Page 6: ...or set you will connect your incoming fuel line to the 3 4 inch NPT fitting located on the left side of the engine genera tor set This fitting is shipped with a plastic plug installed to insure the fu...

Page 7: ...oz 7 11 inches water column of pressure This low pressure regulator must be at least 10 feet from the engine generator set any closer installation will require a larger line be installed to provide a...

Page 8: ...11 IN 4 6 OZ LP TANK SIZING Required LP tank size for LP Vapor withdrawal operating at various outside temperatures given in degrees Fahrenheit Celsius TANK TEMPERATURE TANK SIZE 60 F 16 C 150 GALLON...

Page 9: ...ed until the evidence of reaction foaming has ceased The resulting liquid is to be flushed with water and the area dried DANGER Explosive Fire Risk Never smoke when near batteries Do not cause a flame...

Page 10: ...11075 00 10 60706 208...

Page 11: ...ave a 125 150 200 amp or larger system and want to use a 100 amp transfer switch you will not be able to transfer the complete electrical system In this case it will be necessary to install a secondar...

Page 12: ...r there can be absolutely no feedback from the generator to the power line or the power line to the generator When properly installed the normal ATS control and safety systems will eliminate all paths...

Page 13: ...ve the right hand toggle witch from the AUTO to the RUN position You should hear the fuel solenoid engage at this time Next lift the toggle switch to the START position and hold The engine starter sho...

Page 14: ...electrical operation of the automatic transfer switch If the actual operation does not follow this procedure consult the trou blshooting section in the transfer switch manual 1 Move the left hand togg...

Page 15: ...t in the automatic position start mode move the toggle switch to the OFF position In the OFF postion the alarm light will come on and the generator set will not start or run GENERATOR EXERCISER CIRCUI...

Page 16: ...contacts are clean and not burned or pitted ENGINE GENERATOR SET Service the engine in accordance with the engine manufacturers manual provided with your new equipment Routinely remove debris and dir...

Page 17: ...set 9 Defective starter fuel solenoid relay s ENGINE CRANKS BUT WILL NOT START 1 Improper fuel pressure being delivered to unit 2 Fuel supply shut off 3 Fuel supply empty 4 Defective spark plug 5 Defe...

Page 18: ...11075 00 18 60706 208 AC AND DC GENERATOR SCHEMATIC...

Page 19: ...llation instructions for WINCO UL Automatic Transfer Switches are contained in the operators manual with each switch Read the complete instructions before installing CUSTOMER CONNECTION POINT All cont...

Page 20: ...11075 00 20 60706 208 ENGINE GENERATOR SET LAYOUT ULPSS12H4W E...

Page 21: ...21 11075 00 60706 208 ENGINE GENERATOR SET PAD LAYOUT...

Page 22: ...nd fitness for a particular purpose are limited to 12 months or 1000 hours which ever occurs first from date of purchase In no event is WINCO liable for incidental or conse quential damages Note Some...

Page 23: ...23 11075 00 60706 208 DATE HOURS ITEM WORK PERFORMED MAINTENANCE LOG...

Page 24: ...11075 00 24 60706 208 225 S CORDOVA AVE LECENTER MN 56057 507 357 6821 SERVICE DEPT 507 357 6831...

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