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075-00

6

60706-208

ENGINE GENERATOR SET MOUNTING

WARNING - Personal Injury

The enclosures on these units can become very 

hot adjacent to the exhaust areas.  Special care 

must be taken when installing these units to 

insure that the risk of contact by people is mini-

mized.

The unit’s main frame should be bolted to a four to 

six inch thick cement pad.  The engine-generator is 

mounted on a sub-frame which is isolated with spe-

cial shock mounts on the main frame.  This allows 

the engine-generator to vibrate without affecting the 

control panel on the main frame.  (See page 20).

Do not install any shock mounts between the base 

frame and the concrete pad.  Engine vibration will be 

transmitted to the control panel causing erroneous 

start/stop cycles and premature control failure.

These units should be mounted a minimum of 

24” from a structure.

  This will allow for ample 

room to maintain and work on the generator set.  

Units must be installed in accordance with all local, 

state, and national codes.  Consult your local agency 

having jurisdiction for specific requirements.

FUEL INSTALLATION 

  

The fuel supply should be as close as possible to the 

engine.  This will reduce the installation cost of fuel 

runs.  The information in this manual is offered to as-

sist you in providing the proper fuel for your engine.  

However, this information is only provided to inform 

you of the engine’s requirements and assist in mak-

ing you aware of the decisions you must make.  In 

no case should the instructions and information pro-

vided be interpreted to conflict with any local, state 

or national codes.  If in doubt, always consult your 

local fire marshal, gas supplier or building inspector.

     ******************

*****  WARNING  *****

     ******************

FIRE HAZARD - All fuel runs should be installed 

by a licensed fuel supplier.

To connect the fuel line to the generator set you will 

connect your incoming fuel line to the 3/4 inch NPT 

fitting located on the left side of the engine-genera-

tor set.  This fitting is shipped with a plastic plug 

installed to insure the fuel system stays clean. 

 

For all vapor fuel systems the delivery pressure of 

the fuel to the fuel solenoid on the unit must be four 

to six ounces psi (per square inch) or 7 to  inches 

W.C. (water column). 

These fuel pressures are critical; failure to provide 

the proper pressure can cause many problems rang-

ing from a unit that will not start to causing damage 

to the fuel system.

These units are normally tested on Natural Gas and 

will have a fuel line connected to the NG port on the 

fuel outlet tee.  If you are going to operate on LP you 

will need to move the fuel line from the NG port to 

the LP port on the fuel outlet tee.  These two ports 

have different orifice inserts installed in them, which 

provide proper operation with no further adjust-

ments.

When moving the fuel line from one port to the other 

be sure not to kink or bend the line.  Use a large 

sweeping curve as possible and never shorten the 

fuel line.  For proper operation the fuel line must stay 

the same length as it was shipped.

INSTALLING THE FUEL LINE

**  NOTICE  **

The engine generator sets are properly adjusted 

before they leave the factory.  A tag is attached to 

the unit that specifies the fuel, natural gas (NG) or 

propane vapor (LP) that the unit was set up and 

tested on.

NATURAL GAS or LP VAPOR PIPE SIZE

Size of pipe nomally required for generators operat-

ing on NATURAL GAS or LP VAPOR.

Unit location will determine the size of fuel line that 

is required to supply the engine with a constant fuel 

pressure and volume. 

LIQUID PROPANE VAPOR (LP)

Refer to the tables below for fuel line size and rec-

ommended tank size.  For distances of 00 feet or 

over, a two regulator fuel system is recommended.

This is accomplished by installing a primary regula-

tor at the tank which will reduce the tank pressure 

down to 0 to 5 lbs.   

Summary of Contents for ULPSS12H4W/E

Page 1: ...11075 00 60706 208 INSTALLATION AND OPERATORS MANUAL PACKAGED STANDBY SYSTEM ULPSS12H4W E...

Page 2: ...l Installation 6 7 Fuel Conversions 6 Vapor Fuel Pressure Tables Battery Installation 8 Connecting Battery Charger 11 TRANSFER SWITCH INSTALLATION AC Electrical Connections 11 DC Electrical Connection...

Page 3: ...and L P present a hazard of possible explosion and or fire a Do not refuel when the engine is running or hot Allow the engine to cool at least two minutes before refueling b Keep fuel containers out o...

Page 4: ...RANSFER SWITCH A wall mounted ASCO 165 Automatic Transfer Switch ATS designed for inside installation The transfer switch is UL1008 approved A fourteen day electronic exerciser circuit is installed in...

Page 5: ...limit for filing concealed damage claims CAUTION These units are shipped with oil Be sure to check oil levels before operating See engine manufactur er s instruction manual for recommended oil require...

Page 6: ...or set you will connect your incoming fuel line to the 3 4 inch NPT fitting located on the left side of the engine genera tor set This fitting is shipped with a plastic plug installed to insure the fu...

Page 7: ...oz 7 11 inches water column of pressure This low pressure regulator must be at least 10 feet from the engine generator set any closer installation will require a larger line be installed to provide a...

Page 8: ...11 IN 4 6 OZ LP TANK SIZING Required LP tank size for LP Vapor withdrawal operating at various outside temperatures given in degrees Fahrenheit Celsius TANK TEMPERATURE TANK SIZE 60 F 16 C 150 GALLON...

Page 9: ...ed until the evidence of reaction foaming has ceased The resulting liquid is to be flushed with water and the area dried DANGER Explosive Fire Risk Never smoke when near batteries Do not cause a flame...

Page 10: ...11075 00 10 60706 208...

Page 11: ...ave a 125 150 200 amp or larger system and want to use a 100 amp transfer switch you will not be able to transfer the complete electrical system In this case it will be necessary to install a secondar...

Page 12: ...r there can be absolutely no feedback from the generator to the power line or the power line to the generator When properly installed the normal ATS control and safety systems will eliminate all paths...

Page 13: ...ve the right hand toggle witch from the AUTO to the RUN position You should hear the fuel solenoid engage at this time Next lift the toggle switch to the START position and hold The engine starter sho...

Page 14: ...electrical operation of the automatic transfer switch If the actual operation does not follow this procedure consult the trou blshooting section in the transfer switch manual 1 Move the left hand togg...

Page 15: ...t in the automatic position start mode move the toggle switch to the OFF position In the OFF postion the alarm light will come on and the generator set will not start or run GENERATOR EXERCISER CIRCUI...

Page 16: ...contacts are clean and not burned or pitted ENGINE GENERATOR SET Service the engine in accordance with the engine manufacturers manual provided with your new equipment Routinely remove debris and dir...

Page 17: ...set 9 Defective starter fuel solenoid relay s ENGINE CRANKS BUT WILL NOT START 1 Improper fuel pressure being delivered to unit 2 Fuel supply shut off 3 Fuel supply empty 4 Defective spark plug 5 Defe...

Page 18: ...11075 00 18 60706 208 AC AND DC GENERATOR SCHEMATIC...

Page 19: ...llation instructions for WINCO UL Automatic Transfer Switches are contained in the operators manual with each switch Read the complete instructions before installing CUSTOMER CONNECTION POINT All cont...

Page 20: ...11075 00 20 60706 208 ENGINE GENERATOR SET LAYOUT ULPSS12H4W E...

Page 21: ...21 11075 00 60706 208 ENGINE GENERATOR SET PAD LAYOUT...

Page 22: ...nd fitness for a particular purpose are limited to 12 months or 1000 hours which ever occurs first from date of purchase In no event is WINCO liable for incidental or conse quential damages Note Some...

Page 23: ...23 11075 00 60706 208 DATE HOURS ITEM WORK PERFORMED MAINTENANCE LOG...

Page 24: ...11075 00 24 60706 208 225 S CORDOVA AVE LECENTER MN 56057 507 357 6821 SERVICE DEPT 507 357 6831...

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