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9

075-00

60706-208

When installing or replacing batteries, use the proper 

group/size 

starting 

battery.  The battery should be 

a Maintenance Free lead acid design.  Deep cycle 

batteries will not work for this application.

CAUTION - PERSONAL DANGER

CAUTION - NEVER 

dispose of a battery in a fire.  

The battery is capable of exploding.

CAUTION - DO NOT 

open or mutilate the battery.  

Released electrolyte is known to be harmful to the 

skin and eyes and to be very toxic.

These generator sets are all 

NEGATIVE 

ground.  Be 

very careful not to connect the battery in reverse 

polarity, as this may short circuit the battery charging 

system on the engine.

CAUTION - 

A battery presents a risk of electrical 

shock and high short circuit current.  The following 

precautions must be observed when working with 

batteries.

.  Remove watches, rings and other metal objects.

2.  Use tools with insulated handles.

3.  Check both the battery cable ends and the bat- 

 

tery posts to be sure they are free of corrosion.

4.  Always connect the battery positive cable first

 

and then connect the battery negative cable.   

 

When removing the battery cables from the bat-

 

tery reverse the procedure, disconnect the nega-

 

tive cable first and then the positive cable.

5.  Be sure all connections are tight and coat the

 

terminals and cable ends with dialectic grease.

WARNING - 

The electrolyte is a diluted sulfuric acid 

that is harmful to the skin and eyes.  It is electrically 

conductive and corrosive.  The following precautions 

must always be taken.

*   Always wear full eye protection and protective

    clothing.

*   

Where electrolyte contacts the skin, wash off im

  mediately with water.

*   If electrolyte contacts the eyes, flush thoroughly  

  and immediately with water and seek immediate 

  medical attention.

*   Spilled electrolyte is to be washed down with an 

  acid neutralizing agent.  A common practice is to

  use a solution of one pound of bicarbonate of 

  soda (baking soda) to one gallon of water.  The 

  bicarbonate of soda solution is to be added until 

  the evidence of reaction, foaming, has ceased. 

  The resulting liquid is to be flushed with water 

  and the area dried.

DANGER - Explosive Fire Risk

*   Never smoke when near batteries.

*   Do not cause a flame or spark in the battery area.

*   Always discharge static electricity from your body 

  before touching batteries by first touching a 

  grounded metal surface.

SERVICING BATTERIES

Batteries used on these units may over time lose 

water.  This is especially true if you are using a 

trickle charger to maintain your battery.  When refill-

ing the battery with water use only distilled water.  

Tap water will shorten the service life of the battery.

Never fill the battery above the fill line.  Over filling 

above the upper level line may cause the electrolyte 

to overflow, resulting in corrosion to the engine or 

nearby parts.  Immediately wash off any spilled elec-

trolyte following the procedure above.

BATTERY CHARGING

Units equipped with electric start have a small fly-

wheel charger built into the engine flywheel assem-

bly for recharging the starting battery.  This flywheel 

charger generates a small AC current that passes 

through a rectifier/regulator assembly on the engine 

to produce a DC charging current.  This circuit is not 

designed to be used as a battery charging circuit to 

recharge dead batteries.

****  CAUTION  ****

EQUIPMENT DAMAGE - Always connect the posi-

tive cable first and the negative cable last.  When 

disconnecting, remove the negative cable first and 

the positive cable last.  Failure to connect and dis-

connect in the proper sequence can cause equip-

ment damage.

Observe polarities:  connect the positive (+) battery 

terminal to the (+) cable from the engine starter; 

the negative (-) battery terminal is connected to the 

negative cable (ground) from the engine generator 

assembly.  All connections must be clean and tight.  

Check the electrolyte (fluid) in the battery periodi-

cally to be sure it is above the plates.  Never allow 

the battery to remain in a discharged condition.

****  CAUTION  ****

EQUIPMENT DAMAGE - NEVER JUMP START 

these units.  Doing so will destroy the engine control 

module rendering the unit non-operational.  Remove 

and fully recharge the battery before attempting to 

start.

Summary of Contents for ULPSS12H4W/E

Page 1: ...11075 00 60706 208 INSTALLATION AND OPERATORS MANUAL PACKAGED STANDBY SYSTEM ULPSS12H4W E...

Page 2: ...l Installation 6 7 Fuel Conversions 6 Vapor Fuel Pressure Tables Battery Installation 8 Connecting Battery Charger 11 TRANSFER SWITCH INSTALLATION AC Electrical Connections 11 DC Electrical Connection...

Page 3: ...and L P present a hazard of possible explosion and or fire a Do not refuel when the engine is running or hot Allow the engine to cool at least two minutes before refueling b Keep fuel containers out o...

Page 4: ...RANSFER SWITCH A wall mounted ASCO 165 Automatic Transfer Switch ATS designed for inside installation The transfer switch is UL1008 approved A fourteen day electronic exerciser circuit is installed in...

Page 5: ...limit for filing concealed damage claims CAUTION These units are shipped with oil Be sure to check oil levels before operating See engine manufactur er s instruction manual for recommended oil require...

Page 6: ...or set you will connect your incoming fuel line to the 3 4 inch NPT fitting located on the left side of the engine genera tor set This fitting is shipped with a plastic plug installed to insure the fu...

Page 7: ...oz 7 11 inches water column of pressure This low pressure regulator must be at least 10 feet from the engine generator set any closer installation will require a larger line be installed to provide a...

Page 8: ...11 IN 4 6 OZ LP TANK SIZING Required LP tank size for LP Vapor withdrawal operating at various outside temperatures given in degrees Fahrenheit Celsius TANK TEMPERATURE TANK SIZE 60 F 16 C 150 GALLON...

Page 9: ...ed until the evidence of reaction foaming has ceased The resulting liquid is to be flushed with water and the area dried DANGER Explosive Fire Risk Never smoke when near batteries Do not cause a flame...

Page 10: ...11075 00 10 60706 208...

Page 11: ...ave a 125 150 200 amp or larger system and want to use a 100 amp transfer switch you will not be able to transfer the complete electrical system In this case it will be necessary to install a secondar...

Page 12: ...r there can be absolutely no feedback from the generator to the power line or the power line to the generator When properly installed the normal ATS control and safety systems will eliminate all paths...

Page 13: ...ve the right hand toggle witch from the AUTO to the RUN position You should hear the fuel solenoid engage at this time Next lift the toggle switch to the START position and hold The engine starter sho...

Page 14: ...electrical operation of the automatic transfer switch If the actual operation does not follow this procedure consult the trou blshooting section in the transfer switch manual 1 Move the left hand togg...

Page 15: ...t in the automatic position start mode move the toggle switch to the OFF position In the OFF postion the alarm light will come on and the generator set will not start or run GENERATOR EXERCISER CIRCUI...

Page 16: ...contacts are clean and not burned or pitted ENGINE GENERATOR SET Service the engine in accordance with the engine manufacturers manual provided with your new equipment Routinely remove debris and dir...

Page 17: ...set 9 Defective starter fuel solenoid relay s ENGINE CRANKS BUT WILL NOT START 1 Improper fuel pressure being delivered to unit 2 Fuel supply shut off 3 Fuel supply empty 4 Defective spark plug 5 Defe...

Page 18: ...11075 00 18 60706 208 AC AND DC GENERATOR SCHEMATIC...

Page 19: ...llation instructions for WINCO UL Automatic Transfer Switches are contained in the operators manual with each switch Read the complete instructions before installing CUSTOMER CONNECTION POINT All cont...

Page 20: ...11075 00 20 60706 208 ENGINE GENERATOR SET LAYOUT ULPSS12H4W E...

Page 21: ...21 11075 00 60706 208 ENGINE GENERATOR SET PAD LAYOUT...

Page 22: ...nd fitness for a particular purpose are limited to 12 months or 1000 hours which ever occurs first from date of purchase In no event is WINCO liable for incidental or conse quential damages Note Some...

Page 23: ...23 11075 00 60706 208 DATE HOURS ITEM WORK PERFORMED MAINTENANCE LOG...

Page 24: ...11075 00 24 60706 208 225 S CORDOVA AVE LECENTER MN 56057 507 357 6821 SERVICE DEPT 507 357 6831...

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