background image

075-00

4

60706-208

    e.  Always avoid hot mufflers, exhaust manifolds,

 

and engine parts.  They can cause severe 

 

burns instantly.

     f.  Installing a generator set is not a “Do-it-your-

 

self” project.  Consult a qualified, licensed elec-

 

trician or contractor.  The installation must com-

 

ply with all national, state, and local codes.

TESTING POLICY: 

Before any generator is shipped from the factory, it 

is fully checked for performance.  The generator is 

loaded to its full capacity, and the voltage, current 

and frequency are carefully checked.

Rated output of generators is based on engineering 

tests of typical units, and is subject to, and limited 

by, the temperature, altitude, fuel, and other condi-

tions specified by the manufacturer of the applicable 

engines.

INTRODUCTION AND 

DESCRIPTION 

The package standby system includes all times 

necessary for a completely automatic standby power 

system as standard equipment.

DESCRIPTION 

The package standby system is designed to au-

tomatically provide standby power to unattended 

loads during electrical outages.  Upon an interruption 

of normal electrical service the packaged standby 

system electrical control circuits will automatically 

start the engine.  The generator will produce electri-

cal power and the Automatic Transfer Switch (ATS) 

will automatically transfer the electrical loads to the 

generator set.  Upon restoration of normal electri-

cal service the emergency transfer switch will sense 

return of the normal commercial power.  The Auto-

matic Transfer Switch will retransfer the load back to 

the normal commercial power source.  The engine 

control circuits will begin a cool-down cycle, after 

which the fuel supply will be shut off and the engine 

ignition system disabled.

These packaged standby systems consist ot two 

major components:

1)  AUTOMATIC TRANSFER SWITCH

A wall mounted ASCO 65 Automatic Transfer 

Switch (ATS) designed for inside installation.  The 

transfer switch is UL008 approved.  A fourteen day 

electronic exerciser circuit is installed in the ATS 

as standard equipment.  The ATS also contains the 

power failure sensing circuitry necessary to start and 

stop the engine generator set.  The transfer switch is 

also equipped standard with a 3 second start delay, 

and a 5 second transfer delay to allow the engine 

to warm up before transferring the load to the gen-

erator.  When the line power is restored the ATS has 

a 5 minute retransfer delay to allow the incoming util-

ity to stabilize before transferring back to line power 

and then an additional  minute engine cool down 

delay before the engine shuts down.  Read and 

understand the ATS owners manual before installing, 

servicing or operating the transfer switch.

UL Automatic Transfer Switch Sizes

UNIT   

LINE SIDE 

GENERATOR

 

 

CONTACTOR  SIDE CONTACTOR

ULPSS12H4W 

00 AMPS 

00 AMPS

 

 

200 AMPS 

200 AMPS

Both the 00 amp and the 200 amp UL Switches are 

available in single phase only.

2)  ENGINE / GENERATOR

The engine generator set consists of a Honda, twin 

cylinder, four cycle air cooled engine.  The engine is 

factory equipped to run on LP or NG fuel.  The en-

gine operates at 3600 rpm and frequency regulation 

is maintained by the engine governor within 4 cycles 

variation (62.5 Hz - 58.5 Hz) from no load to rated 

load.  The generator is a brushless, single bearing, 

direct drive, rotating field design.  The generator is 

connnected to the engine’s tapered (quill) crankshaft 

extension.  The engine generator is mounted in a 

drip-proof enclosure for outside installation.  Con-

nection boxes and terminal blocks are provided for 

all customer connections (both AC output and DC 

control).  A customer supplied 2 volt 500 CCA (BCI 

group 26) battery is required to complete the instal-

lation.

** NOTICE **

This unit will automatically transfer if a power outage 

occurs while running in an exercise mode.

Summary of Contents for ULPSS12H4W/E

Page 1: ...11075 00 60706 208 INSTALLATION AND OPERATORS MANUAL PACKAGED STANDBY SYSTEM ULPSS12H4W E...

Page 2: ...l Installation 6 7 Fuel Conversions 6 Vapor Fuel Pressure Tables Battery Installation 8 Connecting Battery Charger 11 TRANSFER SWITCH INSTALLATION AC Electrical Connections 11 DC Electrical Connection...

Page 3: ...and L P present a hazard of possible explosion and or fire a Do not refuel when the engine is running or hot Allow the engine to cool at least two minutes before refueling b Keep fuel containers out o...

Page 4: ...RANSFER SWITCH A wall mounted ASCO 165 Automatic Transfer Switch ATS designed for inside installation The transfer switch is UL1008 approved A fourteen day electronic exerciser circuit is installed in...

Page 5: ...limit for filing concealed damage claims CAUTION These units are shipped with oil Be sure to check oil levels before operating See engine manufactur er s instruction manual for recommended oil require...

Page 6: ...or set you will connect your incoming fuel line to the 3 4 inch NPT fitting located on the left side of the engine genera tor set This fitting is shipped with a plastic plug installed to insure the fu...

Page 7: ...oz 7 11 inches water column of pressure This low pressure regulator must be at least 10 feet from the engine generator set any closer installation will require a larger line be installed to provide a...

Page 8: ...11 IN 4 6 OZ LP TANK SIZING Required LP tank size for LP Vapor withdrawal operating at various outside temperatures given in degrees Fahrenheit Celsius TANK TEMPERATURE TANK SIZE 60 F 16 C 150 GALLON...

Page 9: ...ed until the evidence of reaction foaming has ceased The resulting liquid is to be flushed with water and the area dried DANGER Explosive Fire Risk Never smoke when near batteries Do not cause a flame...

Page 10: ...11075 00 10 60706 208...

Page 11: ...ave a 125 150 200 amp or larger system and want to use a 100 amp transfer switch you will not be able to transfer the complete electrical system In this case it will be necessary to install a secondar...

Page 12: ...r there can be absolutely no feedback from the generator to the power line or the power line to the generator When properly installed the normal ATS control and safety systems will eliminate all paths...

Page 13: ...ve the right hand toggle witch from the AUTO to the RUN position You should hear the fuel solenoid engage at this time Next lift the toggle switch to the START position and hold The engine starter sho...

Page 14: ...electrical operation of the automatic transfer switch If the actual operation does not follow this procedure consult the trou blshooting section in the transfer switch manual 1 Move the left hand togg...

Page 15: ...t in the automatic position start mode move the toggle switch to the OFF position In the OFF postion the alarm light will come on and the generator set will not start or run GENERATOR EXERCISER CIRCUI...

Page 16: ...contacts are clean and not burned or pitted ENGINE GENERATOR SET Service the engine in accordance with the engine manufacturers manual provided with your new equipment Routinely remove debris and dir...

Page 17: ...set 9 Defective starter fuel solenoid relay s ENGINE CRANKS BUT WILL NOT START 1 Improper fuel pressure being delivered to unit 2 Fuel supply shut off 3 Fuel supply empty 4 Defective spark plug 5 Defe...

Page 18: ...11075 00 18 60706 208 AC AND DC GENERATOR SCHEMATIC...

Page 19: ...llation instructions for WINCO UL Automatic Transfer Switches are contained in the operators manual with each switch Read the complete instructions before installing CUSTOMER CONNECTION POINT All cont...

Page 20: ...11075 00 20 60706 208 ENGINE GENERATOR SET LAYOUT ULPSS12H4W E...

Page 21: ...21 11075 00 60706 208 ENGINE GENERATOR SET PAD LAYOUT...

Page 22: ...nd fitness for a particular purpose are limited to 12 months or 1000 hours which ever occurs first from date of purchase In no event is WINCO liable for incidental or conse quential damages Note Some...

Page 23: ...23 11075 00 60706 208 DATE HOURS ITEM WORK PERFORMED MAINTENANCE LOG...

Page 24: ...11075 00 24 60706 208 225 S CORDOVA AVE LECENTER MN 56057 507 357 6821 SERVICE DEPT 507 357 6831...

Reviews: