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3

075-00

60706-208

SAFETY INFORMATION

This generator set has been designed and manu-

factured to allow safe, reliable performance.  Poor 

maintenance, improper or careless use can result 

in potential deadly hazards; from electrical shock, 

exhaust gas asphyxiation, or fire.  Please read all 

safety instructions carefully before installation or 

use.  Keep these instructions handy for future refer-

ence.  Take special note and follow all warnings on 

the unit labels and in the manuals.

       

ANSI SAFETY DEFINITIONS

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DANGER:

DANGER indicates an imminently hazardous situ-

ation which, if not avoided, will result in death or 

serious injury.  This signal word is to be limited to the 

most extreme situations.

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WARNING:

WARNING inducates a potentially hazardous situ-

ation which, if not avoided, could result in death or 

serious injury.

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CAUTION:

CAUTION indicates a potentially hazardous situ-

ation which, if not avoided, may result in minor or 

moderate injury.  It may also be used to alert against 

unsafe practices.

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NOTE:

CAUTION is also used on the unit labels and in this 

manual to indicate a situation that could result in 

serious damage or destruction of the equipment and 

possible personal injury.

1.  ELECTRICAL SHOCK   

The output voltage pres-

ent in this equipment can cause fatal electric shock.  

This equipment must be operated by a responsible 

person.

    a.  Do not allow anyone to operate the generator

         without proper instruction.

    b.  Guard against electric shock.

    c.  Avoid contact with live terminals or receptacles.

    d.  Use extreme care if operating this unit in rain

         or snow.

    e.  Use only three-pronged grounded receptacles

         and extension cords.

     f.  Be sure the unit is properly grounded to an 

         external gound rod driven into the earth.

2.  FIRE HAZARD    

Natural gas and L.P. present a 

hazard of possible explosion and/or fire.

    a.  Do not refuel when the engine is running or 

 

hot.  Allow the engine to cool at least two 

 

minutes before refueling.

    b.  Keep fuel containers out of reach of children.

    c.  Do not smoke or use open flame near the gen-

 

erator set or fuel tank.

    d.  Keep a fire extinguisher nearby and know its

 

proper use.  Fire extinguishers rated ABC by 

 

NFPA are appropriate.

    e.  Store fuel only in an approved container, and

 

only in a well ventilated area.

     f.  Follow local codes for closeness to combust-

 

ible material.

3.  DEADLY EXHAUST GAS    

Exhaust fumes from 

any gasoline engine contain carbon monoxide, an in-

visible, oderless and deadly gas that must be mixed 

with fresh air.

    a.  Operate only in well ventilated areas.

    b.  Never operate indoors.

    c.  Never operate the unit in such a way as to 

 

allow exhaust gases to seep back into closed

 

rooms (i.e. through windows, walls, floors).

4.  NOISE HAZARD    

Excessive noise is not only 

tiring, but continual exposure can lead to loss of   

hearing.

    a.  Use hearing protection when working around

 

this equipment for long periods of time.

    b.  Keep your neighbors in mind when permanent-

 

ly installing this equipment.

5.  CLEANLINESS    

Keep the generator and sur-

rounding area clean.

    a.  Remove all grease, ice, snow or materials that

 

create slippery conditions around the unit.

    b.  Remove any rags or other materials that could

 

create a potential fire hazard.

    c.  Carefully clean up any gas or oil spills before

 

starting the unit.

6.  SERVICING EQUIPMENT    

All service, includ-

ing the installation or replacement of service parts, 

should be preformed only by a qualified technician.

    a.  Use only factory approved repair parts.

    b.  Do not work on this equipment when fatigued.

    c.  Never remove the protective guards, covers, or 

 

receptacle panels while the engine is running.

    d.  Use exteme caution when working on electri-

 

cal components.  High output voltage from this

 

equipment can cause serious injury or death.

Summary of Contents for ULPSS12H4W/E

Page 1: ...11075 00 60706 208 INSTALLATION AND OPERATORS MANUAL PACKAGED STANDBY SYSTEM ULPSS12H4W E...

Page 2: ...l Installation 6 7 Fuel Conversions 6 Vapor Fuel Pressure Tables Battery Installation 8 Connecting Battery Charger 11 TRANSFER SWITCH INSTALLATION AC Electrical Connections 11 DC Electrical Connection...

Page 3: ...and L P present a hazard of possible explosion and or fire a Do not refuel when the engine is running or hot Allow the engine to cool at least two minutes before refueling b Keep fuel containers out o...

Page 4: ...RANSFER SWITCH A wall mounted ASCO 165 Automatic Transfer Switch ATS designed for inside installation The transfer switch is UL1008 approved A fourteen day electronic exerciser circuit is installed in...

Page 5: ...limit for filing concealed damage claims CAUTION These units are shipped with oil Be sure to check oil levels before operating See engine manufactur er s instruction manual for recommended oil require...

Page 6: ...or set you will connect your incoming fuel line to the 3 4 inch NPT fitting located on the left side of the engine genera tor set This fitting is shipped with a plastic plug installed to insure the fu...

Page 7: ...oz 7 11 inches water column of pressure This low pressure regulator must be at least 10 feet from the engine generator set any closer installation will require a larger line be installed to provide a...

Page 8: ...11 IN 4 6 OZ LP TANK SIZING Required LP tank size for LP Vapor withdrawal operating at various outside temperatures given in degrees Fahrenheit Celsius TANK TEMPERATURE TANK SIZE 60 F 16 C 150 GALLON...

Page 9: ...ed until the evidence of reaction foaming has ceased The resulting liquid is to be flushed with water and the area dried DANGER Explosive Fire Risk Never smoke when near batteries Do not cause a flame...

Page 10: ...11075 00 10 60706 208...

Page 11: ...ave a 125 150 200 amp or larger system and want to use a 100 amp transfer switch you will not be able to transfer the complete electrical system In this case it will be necessary to install a secondar...

Page 12: ...r there can be absolutely no feedback from the generator to the power line or the power line to the generator When properly installed the normal ATS control and safety systems will eliminate all paths...

Page 13: ...ve the right hand toggle witch from the AUTO to the RUN position You should hear the fuel solenoid engage at this time Next lift the toggle switch to the START position and hold The engine starter sho...

Page 14: ...electrical operation of the automatic transfer switch If the actual operation does not follow this procedure consult the trou blshooting section in the transfer switch manual 1 Move the left hand togg...

Page 15: ...t in the automatic position start mode move the toggle switch to the OFF position In the OFF postion the alarm light will come on and the generator set will not start or run GENERATOR EXERCISER CIRCUI...

Page 16: ...contacts are clean and not burned or pitted ENGINE GENERATOR SET Service the engine in accordance with the engine manufacturers manual provided with your new equipment Routinely remove debris and dir...

Page 17: ...set 9 Defective starter fuel solenoid relay s ENGINE CRANKS BUT WILL NOT START 1 Improper fuel pressure being delivered to unit 2 Fuel supply shut off 3 Fuel supply empty 4 Defective spark plug 5 Defe...

Page 18: ...11075 00 18 60706 208 AC AND DC GENERATOR SCHEMATIC...

Page 19: ...llation instructions for WINCO UL Automatic Transfer Switches are contained in the operators manual with each switch Read the complete instructions before installing CUSTOMER CONNECTION POINT All cont...

Page 20: ...11075 00 20 60706 208 ENGINE GENERATOR SET LAYOUT ULPSS12H4W E...

Page 21: ...21 11075 00 60706 208 ENGINE GENERATOR SET PAD LAYOUT...

Page 22: ...nd fitness for a particular purpose are limited to 12 months or 1000 hours which ever occurs first from date of purchase In no event is WINCO liable for incidental or conse quential damages Note Some...

Page 23: ...23 11075 00 60706 208 DATE HOURS ITEM WORK PERFORMED MAINTENANCE LOG...

Page 24: ...11075 00 24 60706 208 225 S CORDOVA AVE LECENTER MN 56057 507 357 6821 SERVICE DEPT 507 357 6831...

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