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ferred source) light stays on.

    3.  To bypass the time delay or cancel the test, 

press and release the 

Push to Test 

button again.

    4.  The generator set stops and the 

Generator 

acceptacle light goes off.

WITH Load Transfer

    .  Press and hold the 

Push to Test 

button until 

the generator (alternate source) acceptable light 

comes on and stays on.  Then release the button.  

This will start up your generator set.

This light indicates that the generator is running and 

the output voltage and frequency are within accept-

able limits.  Under normal conditions this light should 

come on in 5 to 0 seconds.  If the light does not 

come on and stay on a malfunction has occurred.  

Either the unit didn’t start or the voltage or frequency 

is incorrect.  Correct the problem before continuing.

    2.  About 5 seconds after the generator (alter-

nate source) acceptable light comes on, the auto-

matic transfer switch should transfer the load from 

the utility to the generator.  At that time the 

Transfer 

Switch 

on generator light should come on.

    3.  The generator will stay connected to the load 

for about 5 minutes at which time the transfer switch 

will transfer the load back to the utility.  At the time it 

transfers back to utility the Transfer Switch on Utility 

light should come on and the Transfer Switch on 

generator light should go out.  To bypass this five 

minute time delay you can press and release the 

Push to Test

 button again at any time.

    4.  After the load retransfers to the utility, the gen-

erator will continue to run for about  minute (without 

a load) and then shut down.  The generator accept-

able light will go off indicating the generator set has 

shut down.  

This completes the functional test of the transfer 

switch and the generator set.  If you want to leave 

the generator in the automatic start mode you can 

leave the left hand toggle switch on the generator in 

the ON position.  If you have additional work to do 

or don’t want to leave the engine generator set in 

the automatic position start mode move the toggle 

switch to the OFF position.  In the OFF postion the 

alarm light will come on and the generator set will 

not start or run.

GENERATOR EXERCISER CIRCUIT

The automatic generator exerciser is configured to 

automatically exercise the generator for 20 minutes 

once every 4 days.

In order to set and test the exercise circuit the 

left hand toggle switch on the generator control 

panel must be in the ON position.

SETTING THE EXERCISER CIRCUIT

Press and release the 

Automatic Generator Exer-

ciser 

button.  After about 8 seconds the exerciser 

light flashes 4 times to indicate that the exerciser 

circuit has been set.  The number of flashes indi-

cates the number of days until the next exercise 

period.  This 20 minute period will occur at approxi-

mately the same time of the day the button was 

pressed.

DISABLING THE EXERCISER CIRCUIT

Press and hold the 

Automatic Generator Exerciser 

button until the light goes off, the light flashes then 

goes off.

ENABLING THE EXERCISER CIRCUIT

Press and hold the 

Automatic Generator Exerciser 

button until the light goes off, the light flashes then 

goes off.  After about 8 seconds the exerciser light 

flashes fourteen times to indicate that the exerciser 

circuit has be re-enabled.

     ******************

*****  WARNING  *****

     ******************

WITH A TOTAL POWER FAILURE (UTILITY 

POWER FAILS AND THE GENERATOR FAILS TO 

START AND RUN) THE EXERCISER MUST BE 

RESET AFTER THE POWER IS RESTORED.

CLEARING AN “ERROR” CODE 

An error codes occurs on the ASCO control board if 

the generator set fails to start or there is some other 

malfunction.  BOTH Transfer Switch lights will be 

blinking together.  The Automatic Generator Exer-

ciser light will be blinking a number of times then 

pause.  This number gives the error code reason 

from page 8 of the ASCO 65 owner’s manual.  To 

clear this code press and release the 

Push to Test 

button once.  Then troubleshoot the problem accord-

ing to the ASCO 65 owner’s manual.

This completes your installation and unit testing.  

ALWAYS leave the system in automatic mode unless 

servicing the unit.  For automatic operation, the left 

hand toggle switch on the generator control panel 

must be left in the “ON” position.

Summary of Contents for ULPSS12H4W/E

Page 1: ...11075 00 60706 208 INSTALLATION AND OPERATORS MANUAL PACKAGED STANDBY SYSTEM ULPSS12H4W E...

Page 2: ...l Installation 6 7 Fuel Conversions 6 Vapor Fuel Pressure Tables Battery Installation 8 Connecting Battery Charger 11 TRANSFER SWITCH INSTALLATION AC Electrical Connections 11 DC Electrical Connection...

Page 3: ...and L P present a hazard of possible explosion and or fire a Do not refuel when the engine is running or hot Allow the engine to cool at least two minutes before refueling b Keep fuel containers out o...

Page 4: ...RANSFER SWITCH A wall mounted ASCO 165 Automatic Transfer Switch ATS designed for inside installation The transfer switch is UL1008 approved A fourteen day electronic exerciser circuit is installed in...

Page 5: ...limit for filing concealed damage claims CAUTION These units are shipped with oil Be sure to check oil levels before operating See engine manufactur er s instruction manual for recommended oil require...

Page 6: ...or set you will connect your incoming fuel line to the 3 4 inch NPT fitting located on the left side of the engine genera tor set This fitting is shipped with a plastic plug installed to insure the fu...

Page 7: ...oz 7 11 inches water column of pressure This low pressure regulator must be at least 10 feet from the engine generator set any closer installation will require a larger line be installed to provide a...

Page 8: ...11 IN 4 6 OZ LP TANK SIZING Required LP tank size for LP Vapor withdrawal operating at various outside temperatures given in degrees Fahrenheit Celsius TANK TEMPERATURE TANK SIZE 60 F 16 C 150 GALLON...

Page 9: ...ed until the evidence of reaction foaming has ceased The resulting liquid is to be flushed with water and the area dried DANGER Explosive Fire Risk Never smoke when near batteries Do not cause a flame...

Page 10: ...11075 00 10 60706 208...

Page 11: ...ave a 125 150 200 amp or larger system and want to use a 100 amp transfer switch you will not be able to transfer the complete electrical system In this case it will be necessary to install a secondar...

Page 12: ...r there can be absolutely no feedback from the generator to the power line or the power line to the generator When properly installed the normal ATS control and safety systems will eliminate all paths...

Page 13: ...ve the right hand toggle witch from the AUTO to the RUN position You should hear the fuel solenoid engage at this time Next lift the toggle switch to the START position and hold The engine starter sho...

Page 14: ...electrical operation of the automatic transfer switch If the actual operation does not follow this procedure consult the trou blshooting section in the transfer switch manual 1 Move the left hand togg...

Page 15: ...t in the automatic position start mode move the toggle switch to the OFF position In the OFF postion the alarm light will come on and the generator set will not start or run GENERATOR EXERCISER CIRCUI...

Page 16: ...contacts are clean and not burned or pitted ENGINE GENERATOR SET Service the engine in accordance with the engine manufacturers manual provided with your new equipment Routinely remove debris and dir...

Page 17: ...set 9 Defective starter fuel solenoid relay s ENGINE CRANKS BUT WILL NOT START 1 Improper fuel pressure being delivered to unit 2 Fuel supply shut off 3 Fuel supply empty 4 Defective spark plug 5 Defe...

Page 18: ...11075 00 18 60706 208 AC AND DC GENERATOR SCHEMATIC...

Page 19: ...llation instructions for WINCO UL Automatic Transfer Switches are contained in the operators manual with each switch Read the complete instructions before installing CUSTOMER CONNECTION POINT All cont...

Page 20: ...11075 00 20 60706 208 ENGINE GENERATOR SET LAYOUT ULPSS12H4W E...

Page 21: ...21 11075 00 60706 208 ENGINE GENERATOR SET PAD LAYOUT...

Page 22: ...nd fitness for a particular purpose are limited to 12 months or 1000 hours which ever occurs first from date of purchase In no event is WINCO liable for incidental or conse quential damages Note Some...

Page 23: ...23 11075 00 60706 208 DATE HOURS ITEM WORK PERFORMED MAINTENANCE LOG...

Page 24: ...11075 00 24 60706 208 225 S CORDOVA AVE LECENTER MN 56057 507 357 6821 SERVICE DEPT 507 357 6831...

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