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15

OPM-129/F

ENGINE CARE

MAINTENANCE SCHEDULE

If major engine service or repair is required, contact an 

authorized engine service center. The manufacturer of 

these engines has established an excellent world-wide 

engine service organization. Engine service is very likely 

available from a nearby authorized dealer or distributor. See 

following table.

CHECKING THE OIL LEVEL

The oil level must always be checked before the engine is 

started. Refer to page 5 of this manual for instructions on 

checking the oil level. Take care to remove any dirt or debris 

from around the oil plug before removing. Be sure the oil 

level is maintained. 

CHANGING THE OIL

Refer to the Maintenance Schedule Chart for required oil 

change intervals.

Outdoor temperatures determine the proper oil viscosity for 

the engines. Winco recommends our 5W-30 fully synthetic 

oil to give you excellent protection in cold temperatures 

while maintaining excellent performance in warmer 

weather.

  1. Start the engine and warm it up, stop the engine and 

    remove the spark plug wire to prevent it from 

    accidentally being started.

  2. This engine has an oil drain valve for your convenience. 

    Attach a neoprene hose and drain the oil into an 

  approved 

container. 

 

  3. Allow the used oil to drain completely, then reinstall 

    the oil drain plug and a new washer, and tighten the 

    oil drain plug securely. 

Dispose of used motor oil in a manner that is compatible 

with the environment. Do not throw it in the trash, pour it 

in the ground, or pour it down a drain.

  4. With the engine in a level position, fill with the 

    recommended oil to the upper limit mark on the 

  dipstick.

  

    The Oil Alert system will automatically stop the engine 

    before the oil level falls below the safe limit. 

CAUTION: EQUIPMENT DAMAGE:

Running the engine with a low oil level can cause 

engine damage. This type of damage is not covered 

under warranty.

  

  5. Install the oil filler cap/dipstick and tighten securely.

NOTE:

 This engine requires 38.4 ounces (1.2 quarts) of 

oil if  it is completely drained. Use caution when refilling 

the engine as some residual oil may have remained in the 

engine. Always use the dipstick when filling the engine with 

oil to prevent overfilling.

  6 . After warming up the engine, recheck the oil level and 

    refill as necessary to bring it to the proper level.

 

AIR FILTER

Check maintenance schedule for recommended service 

period. Service more often under dusty conditions.

WARNING: EQUIPMENT DAMAGE

Never start or run the engine with the air filter 

removed. This will allow dirt to enter the engine, 

causing rapid engine wear. This type of damage is not 

covered under warranty.

  1. Unsnap the air cleaner cover 

    spring, remove the air cleaner 

  cover 

and 

remove the air filter 

  element.

Summary of Contents for DP7500-03/A

Page 1: ...eed to contact us on this unit it will help us to respond to your needs faster MODEL __________________________________________________ SERIAL NUMBER _________________________________________ PURCHASE...

Page 2: ...CHANGING THE OIL AIR FILTER SEDIMENT CUP SPARK PLUG CARBON CANISTER GENERATOR CARE 17 EXERCISING THE GENERATOR GENERATOR MAINTENANCE CLEANING TROUBLESHOOTING 18 RECEPTACLE WIRING DIAGRAM 19 CA EVAP EM...

Page 3: ...er S20W 95 A Part Number 16346 005 Rotor Resistance 4 8 Ohms Stator Resistance 0 28 Ohms Excitation Resistance 0 76 Ohms Capacitor 40 F Capacitor Part Number 16346 312 ENGINE Engine Manufacturer Honda...

Page 4: ...cause severe burns instantly F The use of the engine generator set must comply with all national state and local codes SAFETY INFORMATION This engine generator set has been designed and manufactured...

Page 5: ...e performance these units should never be run in small compartments without positive fresh air flow RESTRICTED USES DO NOT remove from the cradle assembly Removal of the generator from the cradle asse...

Page 6: ...the same amount of current to run them whether they are Repulsion Induction RI Capacitor Cap or Split Phase SP type If the electric motor is connected to a hard starting load such as an air compresso...

Page 7: ...struction for operating this unit at over 5 000 feet PREPARING THE UNIT UNPACKING CAUTION EQUIPMENT DAMAGE THIS UNIT HAS BEEN SHIPPED WITH OIL Failure to maintain the engine oil at the proper level wi...

Page 8: ...ent to keep the battery charged under normal operating conditions but were not intended to be used as a battery charger WARNING PERSONAL INJURY Lead acid batteries produce explosive hydrogen gas when...

Page 9: ...g speed CAUTION EQUIPMENT DAMAGE Never permit the choke to remain on after the engine has run for a short time It is not necessary to choke the engine when it is warm Avoid over choking ELECTRIC START...

Page 10: ...emaining fuel from the fuel tank it must be drained into an approved container C Start the engine and allow it to run until all the fuel in the carburetor and the fuel lines has been used up and the e...

Page 11: ...eptacle two hot one ground and one neutral has been provided on the control panel for use in temporary power applications requiring 120 240 Volt power Consult a licensed electrician for wiring the Tem...

Page 12: ...mergency distribution panel must be installed by a licensed electrician according to all applicable codes The electrician will move the critical circuits to be powered during the outage to the emergen...

Page 13: ...T Generator Load Speed RPM Frequency Hz Voltage 120V Recpt 240V Recpt None 3690 61 5 125V 258V Half 3600 60 0 120V 240V Full 3510 58 5 115V 230V The speed of the engine was carefully adjusted at the f...

Page 14: ...ore frequent oil changes Alarms The display will start blinking and toggle to the first parameter that is out of specification The panel will remain flashing until the fault condition returns to withi...

Page 15: ...etely then reinstall the oil drain plug and a new washer and tighten the oil drain plug securely Dispose of used motor oil in a manner that is compatible with the environment Do not throw it in the tr...

Page 16: ...the fuel sediment cup and O Ring 2 Wash the sediment cup in non flammable solvent and dry thoroughly 3 Place the O Ring in the fuel valve and install the sediment cup Tighten the sediment cup securely...

Page 17: ...ubrication B Receptacles Quality receptacles have been utilized If a receptacle should become cracked or otherwise damaged replace it Using damaged or cracked receptacles can be both dangerous to the...

Page 18: ...r field Defective capacitor Circuit breaker trips Defective load Defective receptacle Excessive load Voltage too high Engine speed is too high Generator overheating Overloaded Insufficient ventilation...

Page 19: ...19 OPM 129 F RECEPTACLE WIRING DIAGRAM G2 G2 G2 G2 G2 G1...

Page 20: ...e furnished upon request THERE ARE NO EXPRESS WARRANTIES OTHER THAN THOSE DESCRIBED HEREIN THERE ARE NO OTHER WARRANTIES EXPRESSED OR IMPLIED OR OTHERWISE CREATED INCLUDING BUT NOT LIMITED TO WARRANTI...

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