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17

OPM-129/F

GENERATOR CARE

Proper care and maintenance of the generator is necessary 

to ensure a long trouble free life.

EXERCISING THE GENERATOR

The generator should be operated every three to four 

weeks. It should be operated for a period of time sufficient 

to warm the unit up and to dry out any moisture that has 

accumulated in the windings. If left, this moisture can cause 

corrosion in the winding. Frequent operation of the engine-

generator set will also ensure that the set is operating 

properly should it be needed in an emergency.

GENERATOR MAINTENANCE

Any major generator service, including the installation 

or replacement of parts, should be performed only by a 

qualified electrical service technician. 

USE ONLY FACTORY 

APPROVED REPAIR PARTS.

  A. Bearing - The bearing used in these generators is a 

    heavy duty, double sealed ball bearing. They require 

    no maintenance or lubrication.

  B. Receptacles - Quality receptacles have been utilized. If a 

    receptacle should become cracked or otherwise 

    damaged, replace it. Using damaged or cracked 

    receptacles can be both dangerous to the operator 

    and destructive to the equipment.

CLEANING

Remove dirt and debris with a cloth or brush. DO NOT 

use high pressure spray to clean either the engine or the 

generator. The high pressure spray could contaminate the 

fuel system and the generator components.

1. Keep the air inlet screen on both the engine and 

generator free of any dirt or debris to ensure proper 

cooling. At least yearly, remove the blower housing on 

the engine and clean the chaff and dirt out of the engine 

cooling fins and fly wheel. Clean more often if necessary. 

Failure to keep these areas clean may cause overheating 

and permanent damage to the unit.

2. Periodically clean muffler area to remove all grass, dirt, 

and combustible debris to prevent a fire.

3. On engine mufflers equipped with spark arresters, the 

spark arrester must be removed every 50 hours for cleaning 

and inspection. Replace if damaged.

Summary of Contents for DP7500-03/A

Page 1: ...eed to contact us on this unit it will help us to respond to your needs faster MODEL __________________________________________________ SERIAL NUMBER _________________________________________ PURCHASE...

Page 2: ...CHANGING THE OIL AIR FILTER SEDIMENT CUP SPARK PLUG CARBON CANISTER GENERATOR CARE 17 EXERCISING THE GENERATOR GENERATOR MAINTENANCE CLEANING TROUBLESHOOTING 18 RECEPTACLE WIRING DIAGRAM 19 CA EVAP EM...

Page 3: ...er S20W 95 A Part Number 16346 005 Rotor Resistance 4 8 Ohms Stator Resistance 0 28 Ohms Excitation Resistance 0 76 Ohms Capacitor 40 F Capacitor Part Number 16346 312 ENGINE Engine Manufacturer Honda...

Page 4: ...cause severe burns instantly F The use of the engine generator set must comply with all national state and local codes SAFETY INFORMATION This engine generator set has been designed and manufactured...

Page 5: ...e performance these units should never be run in small compartments without positive fresh air flow RESTRICTED USES DO NOT remove from the cradle assembly Removal of the generator from the cradle asse...

Page 6: ...the same amount of current to run them whether they are Repulsion Induction RI Capacitor Cap or Split Phase SP type If the electric motor is connected to a hard starting load such as an air compresso...

Page 7: ...struction for operating this unit at over 5 000 feet PREPARING THE UNIT UNPACKING CAUTION EQUIPMENT DAMAGE THIS UNIT HAS BEEN SHIPPED WITH OIL Failure to maintain the engine oil at the proper level wi...

Page 8: ...ent to keep the battery charged under normal operating conditions but were not intended to be used as a battery charger WARNING PERSONAL INJURY Lead acid batteries produce explosive hydrogen gas when...

Page 9: ...g speed CAUTION EQUIPMENT DAMAGE Never permit the choke to remain on after the engine has run for a short time It is not necessary to choke the engine when it is warm Avoid over choking ELECTRIC START...

Page 10: ...emaining fuel from the fuel tank it must be drained into an approved container C Start the engine and allow it to run until all the fuel in the carburetor and the fuel lines has been used up and the e...

Page 11: ...eptacle two hot one ground and one neutral has been provided on the control panel for use in temporary power applications requiring 120 240 Volt power Consult a licensed electrician for wiring the Tem...

Page 12: ...mergency distribution panel must be installed by a licensed electrician according to all applicable codes The electrician will move the critical circuits to be powered during the outage to the emergen...

Page 13: ...T Generator Load Speed RPM Frequency Hz Voltage 120V Recpt 240V Recpt None 3690 61 5 125V 258V Half 3600 60 0 120V 240V Full 3510 58 5 115V 230V The speed of the engine was carefully adjusted at the f...

Page 14: ...ore frequent oil changes Alarms The display will start blinking and toggle to the first parameter that is out of specification The panel will remain flashing until the fault condition returns to withi...

Page 15: ...etely then reinstall the oil drain plug and a new washer and tighten the oil drain plug securely Dispose of used motor oil in a manner that is compatible with the environment Do not throw it in the tr...

Page 16: ...the fuel sediment cup and O Ring 2 Wash the sediment cup in non flammable solvent and dry thoroughly 3 Place the O Ring in the fuel valve and install the sediment cup Tighten the sediment cup securely...

Page 17: ...ubrication B Receptacles Quality receptacles have been utilized If a receptacle should become cracked or otherwise damaged replace it Using damaged or cracked receptacles can be both dangerous to the...

Page 18: ...r field Defective capacitor Circuit breaker trips Defective load Defective receptacle Excessive load Voltage too high Engine speed is too high Generator overheating Overloaded Insufficient ventilation...

Page 19: ...19 OPM 129 F RECEPTACLE WIRING DIAGRAM G2 G2 G2 G2 G2 G1...

Page 20: ...e furnished upon request THERE ARE NO EXPRESS WARRANTIES OTHER THAN THOSE DESCRIBED HEREIN THERE ARE NO OTHER WARRANTIES EXPRESSED OR IMPLIED OR OTHERWISE CREATED INCLUDING BUT NOT LIMITED TO WARRANTI...

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