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11

OPM-129/F

GROUNDING

Proper grounding of your generator is application 

dependent. Carefully evaluate your planned use of your 

generator to understand which grounding you require. 

If you are not sure what to do, contact a competent 

professional to assist you. The NFPA 70 250:34-35 are good 

technical references.  

STANDARD PORTABLE GENERATOR

Your WINCO portable generator ships with a bonded 

neutral. You can safely use this generator without external 

grounding as long as all loads are powered through the 

receptacle panel. 

VEHICLE-MOUNTED GENERATOR

Your WINCO portable generator ships with a bonded 

neutral. When mounted to a vehicle to safely distribute 

power it is necessary that the generator frame is bonded 

to the vehicle frame. The generator should only supply 

equipment that is cord and plug connected through 

receptacles mounted on the generator or the vehicle. 

PERMANENTLY INSTALLED GENERATORS

This WINCO portable generator ships with a bonded 

neutral and overcurrent protection. NFPA 70 refers to this 

as a “separately derived system.” When connecting it to a 

building a transfer switch specifically designed for GFCI and 

bonded neutral generators is required. 

WIRING

Plug your tools such as drills, saws, blowers, sump pump, 

and other items to be powered directly into the generator 

receptacles. Before plugging in all the tools and cord 

sets, recheck the rating of the generator set. Be sure it 

can handle the intended load and is compatible with the 

voltage, phase, and current ratings. ‘Hard wiring’ this unit 

directly into a temporary construction site electrical system is 

NOT A SIMPLE DO-IT-YOURSELF JOB. 

For your safety, all 

wiring must be done by a qualified electrician and conform 

to the National Electric Code and comply with all state and 

local codes and regulations. Check with local authorities 

before proceeding.

WARNING: PERSONAL DANGER

A fully isolated, double pole double throw manual 

transfer switch must be installed any time a generator 

is being connected to an existing distribution system.

1. These engine-generator sets are designed for portable 

heavy duty commercial use. Receptacles are provided on 

the control panel to permit 120 and 240 Volt portable 

appliances and tools to be plugged directly into them. 

A 4-wire receptacle (two hot, one ground, and one 

neutral) has been provided on the control panel for use 

in temporary power applications requiring 120/240 

Volt power. Consult a licensed electrician for wiring the 

TemPower plug and connecting it as temporary service.

CONNECTING THE LOADS

The engine-generator covered in this manual was designed 

for portable use. Do NOT operate indoors. The unit should 

be stored in a warm, dry location. Move the unit outdoors 

to a flat, dry location for use.

WARNING: PERSONAL DANGER:

Operating any engine driven generator without 

proper air flow can result in personal injury or death. 

DO NOT operate this unit inside a home or garage, 

near vents or windows, or anywhere carbon monoxide 

gas could accumulate. 

APPLYING THE LOADS

Allow the engine to warm up for two or three minutes 

before applying any load. This will allow the engine to 

reach normal operating temperature and oil to circulate 

throughout the engine. A short warm-up time will permit 

the engine to work more efficiently when the load is 

applied and will reduce the wear in the engine, extending 

its life.

Receptacles have been provided to allow loads to be 

connected to the generator. The loads should be added 

one at a time. If a large motor is being started: or multiple 

motors are being started, they should be started individually 

and the largest should be started first.

CAUTION: EQUIPMENT OVERLOAD

Keep the generator load within in the generator and 

receptacle nameplate rating. Overloading may cause 

damage to the generator and/or the loads.

Most electric tools and appliances will have the voltage and 

amperage requirements on their individual nameplates. 

When in doubt, consult the manufacturer or a local 

electrician. The nameplate amperage rating for electric 

motors can be misleading. See “Starting Electric Motors” in 

the Unit Capabilities. 

These engine-generator sets are inherently self regulating 

based on engine speed. The engine governor will 

automatically adjust itself to the load. No harm to 

the generator will result if it is operated with no load 

connected. Proper utilization of the receptacles located on 

the control panel is necessary to prevent damage to either 

the receptacles or the generator. The generator is a limited 

source of electrical power, therefore, pay special attention 

to the receptacle and generator ratings. The nameplate 

rating can be obtained through a single receptacle as long 

as the receptacles amperage rating is not exceeded.

Summary of Contents for DP7500-03/A

Page 1: ...eed to contact us on this unit it will help us to respond to your needs faster MODEL __________________________________________________ SERIAL NUMBER _________________________________________ PURCHASE...

Page 2: ...CHANGING THE OIL AIR FILTER SEDIMENT CUP SPARK PLUG CARBON CANISTER GENERATOR CARE 17 EXERCISING THE GENERATOR GENERATOR MAINTENANCE CLEANING TROUBLESHOOTING 18 RECEPTACLE WIRING DIAGRAM 19 CA EVAP EM...

Page 3: ...er S20W 95 A Part Number 16346 005 Rotor Resistance 4 8 Ohms Stator Resistance 0 28 Ohms Excitation Resistance 0 76 Ohms Capacitor 40 F Capacitor Part Number 16346 312 ENGINE Engine Manufacturer Honda...

Page 4: ...cause severe burns instantly F The use of the engine generator set must comply with all national state and local codes SAFETY INFORMATION This engine generator set has been designed and manufactured...

Page 5: ...e performance these units should never be run in small compartments without positive fresh air flow RESTRICTED USES DO NOT remove from the cradle assembly Removal of the generator from the cradle asse...

Page 6: ...the same amount of current to run them whether they are Repulsion Induction RI Capacitor Cap or Split Phase SP type If the electric motor is connected to a hard starting load such as an air compresso...

Page 7: ...struction for operating this unit at over 5 000 feet PREPARING THE UNIT UNPACKING CAUTION EQUIPMENT DAMAGE THIS UNIT HAS BEEN SHIPPED WITH OIL Failure to maintain the engine oil at the proper level wi...

Page 8: ...ent to keep the battery charged under normal operating conditions but were not intended to be used as a battery charger WARNING PERSONAL INJURY Lead acid batteries produce explosive hydrogen gas when...

Page 9: ...g speed CAUTION EQUIPMENT DAMAGE Never permit the choke to remain on after the engine has run for a short time It is not necessary to choke the engine when it is warm Avoid over choking ELECTRIC START...

Page 10: ...emaining fuel from the fuel tank it must be drained into an approved container C Start the engine and allow it to run until all the fuel in the carburetor and the fuel lines has been used up and the e...

Page 11: ...eptacle two hot one ground and one neutral has been provided on the control panel for use in temporary power applications requiring 120 240 Volt power Consult a licensed electrician for wiring the Tem...

Page 12: ...mergency distribution panel must be installed by a licensed electrician according to all applicable codes The electrician will move the critical circuits to be powered during the outage to the emergen...

Page 13: ...T Generator Load Speed RPM Frequency Hz Voltage 120V Recpt 240V Recpt None 3690 61 5 125V 258V Half 3600 60 0 120V 240V Full 3510 58 5 115V 230V The speed of the engine was carefully adjusted at the f...

Page 14: ...ore frequent oil changes Alarms The display will start blinking and toggle to the first parameter that is out of specification The panel will remain flashing until the fault condition returns to withi...

Page 15: ...etely then reinstall the oil drain plug and a new washer and tighten the oil drain plug securely Dispose of used motor oil in a manner that is compatible with the environment Do not throw it in the tr...

Page 16: ...the fuel sediment cup and O Ring 2 Wash the sediment cup in non flammable solvent and dry thoroughly 3 Place the O Ring in the fuel valve and install the sediment cup Tighten the sediment cup securely...

Page 17: ...ubrication B Receptacles Quality receptacles have been utilized If a receptacle should become cracked or otherwise damaged replace it Using damaged or cracked receptacles can be both dangerous to the...

Page 18: ...r field Defective capacitor Circuit breaker trips Defective load Defective receptacle Excessive load Voltage too high Engine speed is too high Generator overheating Overloaded Insufficient ventilation...

Page 19: ...19 OPM 129 F RECEPTACLE WIRING DIAGRAM G2 G2 G2 G2 G2 G1...

Page 20: ...e furnished upon request THERE ARE NO EXPRESS WARRANTIES OTHER THAN THOSE DESCRIBED HEREIN THERE ARE NO OTHER WARRANTIES EXPRESSED OR IMPLIED OR OTHERWISE CREATED INCLUDING BUT NOT LIMITED TO WARRANTI...

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