background image

7

OPM-129/F

while maintaining excellent performance in warmer 

weather.

 

OIL ALERT SYSTEM

This generator is equipped with a low oil shutdown system. 

This Honda engine uses an float switch mounted inside 

the engine. If the oil level drops below a certain point the 

low oil module on the engine will shut it down. This low oil 

warning system will automatically stop the engine before 

the oil level reaches critical danger point. This feature is 

designed to prevent costly repairs and downtime.

CAUTION: EQUIPMENT DAMAGE

Allowing the engine to shutdown repeatedly on 

low oil level may cause excessive wear which can be 

cumulative. 

GASOLINE

When using gasoline, always use fresh, clean, unleaded 

fuel. The engine is certified to operate on unleaded gasoline 

with a minimum octane rating of 87 or higher. Gasoline 

containing no more the 10% ethanol is acceptable.

CAUTION: EQUIPMENT DAMAGE

Do not use unapproved gasolines, such as E15 or E85. 

Do not mix oil in the gasoline. Use of unapproved fuels 

will damage the engine components and void the 

engine warranty.

Use of fuels with content of ethanol greater than shown 

above may cause starting and/or performance problems. 

Always ensure that the fuel is clean and free of all 

impurities.

WARNING: FIRE DANGER

Gasoline and its fumes are VERY explosive when 

proper precautions are not taken.

Never use gasoline that has been stored for an extended 

period of time as the fuel will lose its volatile properties 

and you will be left with varnish residue. The varnish 

like substance will clog the carburetor and will not burn 

properly.

The use of fuel additives, such as Sta-Bil, or an equivalent 

will minimize the formation of fuel gum deposits. If a unit 

has been out of operation for an extended period of time, 

it is best to drain old fuel from the engine and replace with 

fresh fuel before attempting to start.

See the engine manual for special instruction for operating 

this unit at over 5,000 feet.

PREPARING THE UNIT 

UNPACKING

CAUTION: EQUIPMENT DAMAGE

THIS UNIT HAS BEEN SHIPPED WITH OIL. Failure to 

maintain the engine oil at the proper level will result in 

serious engine damage.

When you unpack your engine-generator set be sure to 

remove all the information sheets and manuals from the 

carton.

1. As you receive your unit, it is critical to check it for any 

damage. If any damage is noted, it is always easiest to 

refuse the shipment and let WINCO take care of the freight 

claim. If you sign for the unit, the transfer of the ownership 

requires that you file the freight claim

2. Before proceeding with the preparations of your new 

generator for operation, take a couple of minutes to ensure 

the unit you have received is the correct model and review 

the specification pages in this manual to ensure that this 

unit meets your job requirements.

LUBRICATION

Before starting the engine, fill the crankcase to the proper 

level with a good quality oil. The recommended grade oil 

and quantity of oil required is listed in the engine operator’s 

manual and in this manual. The engine normally holds 38.4 

ounces (1.2 quarts) of oil. When filling the crankcase the first 

time, use the dipstick to ensure that you do not over fill the 

crankcase. The full oil level mark on the dipstick is depicted 

in the following image.

Oil is added to the engine by removing the oil cap and 

adding oil at this point. After filling the crankcase to the 

proper level, be sure you properly tighten the oil fill cap. 

NOTE: This engine generator must be on a level surface 

before you check or add oil to the system.

The necessity of using the correct oil and keeping the 

crankcase full cannot be overemphasized. Engine failures 

resulting from inadequate or improper lubricant are 

considered abuse and not covered by the generator or 

engine manufacturer’s warranty.

OIL RECOMMENDATIONS

Outdoor temperatures determine the proper oil viscosity for 

the engines. Winco recommends our 5W-30 fully synthetic 

oil to give you excellent protection in cold temperatures 

Summary of Contents for DP7500-03/A

Page 1: ...eed to contact us on this unit it will help us to respond to your needs faster MODEL __________________________________________________ SERIAL NUMBER _________________________________________ PURCHASE...

Page 2: ...CHANGING THE OIL AIR FILTER SEDIMENT CUP SPARK PLUG CARBON CANISTER GENERATOR CARE 17 EXERCISING THE GENERATOR GENERATOR MAINTENANCE CLEANING TROUBLESHOOTING 18 RECEPTACLE WIRING DIAGRAM 19 CA EVAP EM...

Page 3: ...er S20W 95 A Part Number 16346 005 Rotor Resistance 4 8 Ohms Stator Resistance 0 28 Ohms Excitation Resistance 0 76 Ohms Capacitor 40 F Capacitor Part Number 16346 312 ENGINE Engine Manufacturer Honda...

Page 4: ...cause severe burns instantly F The use of the engine generator set must comply with all national state and local codes SAFETY INFORMATION This engine generator set has been designed and manufactured...

Page 5: ...e performance these units should never be run in small compartments without positive fresh air flow RESTRICTED USES DO NOT remove from the cradle assembly Removal of the generator from the cradle asse...

Page 6: ...the same amount of current to run them whether they are Repulsion Induction RI Capacitor Cap or Split Phase SP type If the electric motor is connected to a hard starting load such as an air compresso...

Page 7: ...struction for operating this unit at over 5 000 feet PREPARING THE UNIT UNPACKING CAUTION EQUIPMENT DAMAGE THIS UNIT HAS BEEN SHIPPED WITH OIL Failure to maintain the engine oil at the proper level wi...

Page 8: ...ent to keep the battery charged under normal operating conditions but were not intended to be used as a battery charger WARNING PERSONAL INJURY Lead acid batteries produce explosive hydrogen gas when...

Page 9: ...g speed CAUTION EQUIPMENT DAMAGE Never permit the choke to remain on after the engine has run for a short time It is not necessary to choke the engine when it is warm Avoid over choking ELECTRIC START...

Page 10: ...emaining fuel from the fuel tank it must be drained into an approved container C Start the engine and allow it to run until all the fuel in the carburetor and the fuel lines has been used up and the e...

Page 11: ...eptacle two hot one ground and one neutral has been provided on the control panel for use in temporary power applications requiring 120 240 Volt power Consult a licensed electrician for wiring the Tem...

Page 12: ...mergency distribution panel must be installed by a licensed electrician according to all applicable codes The electrician will move the critical circuits to be powered during the outage to the emergen...

Page 13: ...T Generator Load Speed RPM Frequency Hz Voltage 120V Recpt 240V Recpt None 3690 61 5 125V 258V Half 3600 60 0 120V 240V Full 3510 58 5 115V 230V The speed of the engine was carefully adjusted at the f...

Page 14: ...ore frequent oil changes Alarms The display will start blinking and toggle to the first parameter that is out of specification The panel will remain flashing until the fault condition returns to withi...

Page 15: ...etely then reinstall the oil drain plug and a new washer and tighten the oil drain plug securely Dispose of used motor oil in a manner that is compatible with the environment Do not throw it in the tr...

Page 16: ...the fuel sediment cup and O Ring 2 Wash the sediment cup in non flammable solvent and dry thoroughly 3 Place the O Ring in the fuel valve and install the sediment cup Tighten the sediment cup securely...

Page 17: ...ubrication B Receptacles Quality receptacles have been utilized If a receptacle should become cracked or otherwise damaged replace it Using damaged or cracked receptacles can be both dangerous to the...

Page 18: ...r field Defective capacitor Circuit breaker trips Defective load Defective receptacle Excessive load Voltage too high Engine speed is too high Generator overheating Overloaded Insufficient ventilation...

Page 19: ...19 OPM 129 F RECEPTACLE WIRING DIAGRAM G2 G2 G2 G2 G2 G1...

Page 20: ...e furnished upon request THERE ARE NO EXPRESS WARRANTIES OTHER THAN THOSE DESCRIBED HEREIN THERE ARE NO OTHER WARRANTIES EXPRESSED OR IMPLIED OR OTHERWISE CREATED INCLUDING BUT NOT LIMITED TO WARRANTI...

Reviews: