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2

OPM-129/F

TABLE OF CONTENTS

SAVE THESE INSTRUCTIONS 

2

SPECIFICATIONS 3

GENERATOR
ENGINE

SAFETY INFORMATION 

4

ANSI SAFETY DEFINITIONS

INTRODUCTION 5

TESTING POLICY
Rated output of generator is based on engineering tests 
of typical units, and is subject to, and limited by, the 
temperature, altitude, fuel, and other conditions specified 
by the manufacturer of applicable engines.
INTENDED USES
RESTRICTED USES

UNIT CAPABILITIES 

6

GENERATOR CONNECTIONS
STARTING ELECTRIC MOTORS

PREPARING THE UNIT  

7

UNPACKING
LUBRICATION
OIL RECOMMENDATIONS
OIL ALERT SYSTEM
GASOLINE
BATTERY INSTALLATION
BATTERY CHARGING
LIFTING EYE INSTALLATION
OPTIONAL DOLLY KIT

INITIAL START UP 

9

BASIC OPERATION
STARTING HINTS
STOPPING AND STORING

CONNECTING THE LOADS 

11

APPLYING THE LOADS
GROUNDING
WIRING

YOURGEN  

13

ENGINE CARE 

15

MAINTENANCE SCHEDULE
CHECKING THE OIL LEVEL
CHANGING THE OIL
AIR FILTER
SEDIMENT CUP
SPARK PLUG
CARBON CANISTER

GENERATOR CARE 

17

EXERCISING THE GENERATOR
GENERATOR MAINTENANCE
CLEANING

TROUBLESHOOTING 18

RECEPTACLE WIRING DIAGRAM 

19

CA EVAP EMISSION CONTROL 

20

LIMITED WARRANTY 

20

SAVE THESE INSTRUCTIONS

This manual contains important instructions that should 

be followed during installation and maintenance of the 

generator. Read and understand all instructions in the 

manual before starting and operating the generator.

USING THIS MANUAL

Congratulations on your choice of a WINCO generator. 

You have selected a high-quality, precision-engineered 

generator designed and tested to give you years of 

satisfactory service.

To get the best performance from your new generator, it is 

important that you carefully read and follow the operating 

instructions in this manual.

Should you experience a problem please follow the 

“Troubleshooting Tables” near the end of this manual. 

The warranty listed in the manual describes what you can 

expect from WINCO should you need service assistance in 

the future.

Summary of Contents for DP7500-03/A

Page 1: ...eed to contact us on this unit it will help us to respond to your needs faster MODEL __________________________________________________ SERIAL NUMBER _________________________________________ PURCHASE...

Page 2: ...CHANGING THE OIL AIR FILTER SEDIMENT CUP SPARK PLUG CARBON CANISTER GENERATOR CARE 17 EXERCISING THE GENERATOR GENERATOR MAINTENANCE CLEANING TROUBLESHOOTING 18 RECEPTACLE WIRING DIAGRAM 19 CA EVAP EM...

Page 3: ...er S20W 95 A Part Number 16346 005 Rotor Resistance 4 8 Ohms Stator Resistance 0 28 Ohms Excitation Resistance 0 76 Ohms Capacitor 40 F Capacitor Part Number 16346 312 ENGINE Engine Manufacturer Honda...

Page 4: ...cause severe burns instantly F The use of the engine generator set must comply with all national state and local codes SAFETY INFORMATION This engine generator set has been designed and manufactured...

Page 5: ...e performance these units should never be run in small compartments without positive fresh air flow RESTRICTED USES DO NOT remove from the cradle assembly Removal of the generator from the cradle asse...

Page 6: ...the same amount of current to run them whether they are Repulsion Induction RI Capacitor Cap or Split Phase SP type If the electric motor is connected to a hard starting load such as an air compresso...

Page 7: ...struction for operating this unit at over 5 000 feet PREPARING THE UNIT UNPACKING CAUTION EQUIPMENT DAMAGE THIS UNIT HAS BEEN SHIPPED WITH OIL Failure to maintain the engine oil at the proper level wi...

Page 8: ...ent to keep the battery charged under normal operating conditions but were not intended to be used as a battery charger WARNING PERSONAL INJURY Lead acid batteries produce explosive hydrogen gas when...

Page 9: ...g speed CAUTION EQUIPMENT DAMAGE Never permit the choke to remain on after the engine has run for a short time It is not necessary to choke the engine when it is warm Avoid over choking ELECTRIC START...

Page 10: ...emaining fuel from the fuel tank it must be drained into an approved container C Start the engine and allow it to run until all the fuel in the carburetor and the fuel lines has been used up and the e...

Page 11: ...eptacle two hot one ground and one neutral has been provided on the control panel for use in temporary power applications requiring 120 240 Volt power Consult a licensed electrician for wiring the Tem...

Page 12: ...mergency distribution panel must be installed by a licensed electrician according to all applicable codes The electrician will move the critical circuits to be powered during the outage to the emergen...

Page 13: ...T Generator Load Speed RPM Frequency Hz Voltage 120V Recpt 240V Recpt None 3690 61 5 125V 258V Half 3600 60 0 120V 240V Full 3510 58 5 115V 230V The speed of the engine was carefully adjusted at the f...

Page 14: ...ore frequent oil changes Alarms The display will start blinking and toggle to the first parameter that is out of specification The panel will remain flashing until the fault condition returns to withi...

Page 15: ...etely then reinstall the oil drain plug and a new washer and tighten the oil drain plug securely Dispose of used motor oil in a manner that is compatible with the environment Do not throw it in the tr...

Page 16: ...the fuel sediment cup and O Ring 2 Wash the sediment cup in non flammable solvent and dry thoroughly 3 Place the O Ring in the fuel valve and install the sediment cup Tighten the sediment cup securely...

Page 17: ...ubrication B Receptacles Quality receptacles have been utilized If a receptacle should become cracked or otherwise damaged replace it Using damaged or cracked receptacles can be both dangerous to the...

Page 18: ...r field Defective capacitor Circuit breaker trips Defective load Defective receptacle Excessive load Voltage too high Engine speed is too high Generator overheating Overloaded Insufficient ventilation...

Page 19: ...19 OPM 129 F RECEPTACLE WIRING DIAGRAM G2 G2 G2 G2 G2 G1...

Page 20: ...e furnished upon request THERE ARE NO EXPRESS WARRANTIES OTHER THAN THOSE DESCRIBED HEREIN THERE ARE NO OTHER WARRANTIES EXPRESSED OR IMPLIED OR OTHERWISE CREATED INCLUDING BUT NOT LIMITED TO WARRANTI...

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