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Owner’s Manual

Full Power Output Panel

SERIES GAS POWER

This manual provides information regarding the oper ation and maintenance of these

products. W e have made every ef fort to ensure the accuracy of the information in this

manual. We reserve the right to change this product at any time without prior notice.

Please keep this manual available to all users during the entire life of the LPG/NG

generator.

Summary of Contents for PDL4000

Page 1: ...e oper ation and maintenance of these products W e have made every ef fort to ensure the accuracy of the information in this manual We reserve the right to change this product at any time without prior notice Please keep this manual available to all users during the entire life of the LPG NG generator ...

Page 2: ...0 006 0 008 in Engine Noise Level 72dB 7m 22 feet 75dB 7m 22 feet Dimensions in 24 8 18 5 19 5 30 2 22 5 24 2 Item PDN4000 PDN6500E Rated Wattage 3200W 5500W Surge Wattage 4000W 6500W Rated Voltage 120 240V Rated Frequency 60Hz Phase Single Generator DC Output DC 12V 8 3 A Engine type 4 stroke OHV single cylinder with forced air cooling system Ignition system Non contact transistor Spark Plug NGK ...

Page 3: ...nd or assembly questions Our LPG NG generators have some of the following features Light weight construction Air cooled Four stroke LPG NG internal combustion engine Recoil starter Automatic voltage stabilizer AC outputs Low oil level sensor The air cooled LPG NG generators are widely used when electrical power is scarce Our generators provide a portable mobile solution in supplying power for fiel...

Page 4: ...tarting the Engine 11 Connecting Electrical Loads 12 Stopping the Engine 12 Do Not Overload Generator Capacity 13 Power Management 13 Wattage Reference Chart 13 Voltage Selector Switch 15 Some notes about power cords 15 MAINTENANCE 16 Engine Maintenance 16 Oil 16 Spark Plugs 17 Air Filter 17 Spark Arrester if installed 18 Cleaning 18 Reducer Assy Adjustable 18 Maintenance Schedule 19 Generator Mai...

Page 5: ...rdering parts and when making technical or warranty inquiries Manual Conventions This manual uses the following symbols to help differentiate between different kinds of information The safety symbol is used with a key word to alert you to potential hazards in operating and owning power equipment Follow all safety messages to avoid or reduce the risk of serious injury or death DANGER indicates an i...

Page 6: ...ir clothing and or accessories Traumatic amputation or severe laceration can result Keep hands and feet away from rotating parts Tie up long hair and remove jewelry Operate equipment with guards in place DO NOT wear loose fitting clothing dangling drawstrings or items that could become caught DANGER Generator produces powerful voltage DO NOT touch bare wires or receptacles DO NOT use electrical co...

Page 7: ...et it cool for at least two minutes before removing the fuel cap Loosen the cap slowly to relieve pressure in the tank Only fill or drain fuel outdoors in a well ventilated area DO NOT overfill the fuel tank Always keep fuel away from sparks open flames pilot lights heat and other sources of ignition DO NOT light or smoke cigarettes When starting the generator DO NOT attempt to start a damaged gen...

Page 8: ...in CAUTION Exceeding the generator s running capacity can damage the generator and or electrical devices connected to it DO NOT overload the generator Start the generator and allow the engine to stabilize before connecting electrical loads Connect electrical equipment in the off position and then turn them on for operation Turn electrical equipment off and disconnect before stopping the generator ...

Page 9: ... high pr essure to st able pres sure then supply for mix device Circuit Breaker Reset switch that protects the generator from electrical overload AC Receptacle Use to connect electrical devices that run single phase AC current Ground Terminal Connect grounding wires here to properly ground unit Volt Meter Provides reading of voltage output Oil Filler Cap Use to Add oil or checking the oil Engine O...

Page 10: ...nd keep 1 2 seconds then stop and then restart the engine CAUTION Improper treatment or use of the generator can damage it shorten its life and void your warranty The lever only does work after turning on the gas source valve if start normally no need pull the lever or it will cause generator unit work abnormally When pull the lever the keeping time must not over 2 seconds otherwise it is not good...

Page 11: ...th our recommendation 1 Place the generator on a flat level surface 2 Remove oil filler cap dipstick to add oil 3 Add engine oil and replace oil filler cap dipstick 4 Check engine oil level daily and add as needed CAUTION The engin e is equip ped with a low oil shut off and the will stop when the oil level in the crankcase falls below the threshold level Note Check oil often during the break in pe...

Page 12: ...resh regular LPG with LPG gas pressure area as we required DO NOT mix oil with fuel DO NOT using CNG NG or gasoline as fuel Clean the area around the fuel cap Connect LPG tube on LPG tank and fasten it Turn the LGP tank valve to ON position full open Screw on the trachea tie in check the LPG to see if it is leaking and then guarantee it When the gas pressure lower than standard range please change...

Page 13: ...ean fresh regular NG with NG gas pressure area as we required DO NOT mix oil with fuel DO NOT using LPG CNG or gasoline as fuel Clean the area around the fuel cap Connect NG tube on NG connecting tube and fasten it Turn the NG connecting tube valve to ON position full open Check the NG to see if it is leaking and then guarantee it When the gas pressure lower than standard range please adjusting th...

Page 14: ...ators must be registered with the local utility Generators used at construction sites may be subject to additional rules and regulations This generator must have at least five feet of clearance from combustible material Leave at least three feet of clearance on all sides of the generator to allow for adequate cooling maintenance and servicing Place the generator in a well ventilated area DO NOT pl...

Page 15: ...Most UPS devices come with a rechargeable battery between the electronic equipment and power supply source The device buffers the voltage and protects against virtually all shortduration voltage fluctuations OPERATION Starting the Engine 1 Make certain the generator is on a flat level surface 2 Disconnect all electrical loads from the generator Never start or stop the generator with electrical dev...

Page 16: ...ng 2 Plug in and turn on the desired AC electrical loads 3 Turn the AC circuit breaker to the ON position Prohibit using gasoline as fuel DO NOT overload the generator Stopping the Engine 1 Turn the AC circuit breaker to the OFF position Unplug appliances from the generator AC receptacles Never start or stop the generator with electrical devices plugged in or turned on 2 Let the generator run at n...

Page 17: ... Amps Watts To prolong the life of your generator and attached devices follow these steps to add electrical load 1 Start the generator with no electrical load attached 2 Allow the engine to run for several minutes to stabilize 3 Plug in and turn on the first item It is best to attach the item with the largest load first 4 Allow the engine to stabilize 5 Plug in and turn on the next item 6 Allow th...

Page 18: ...Lawn Mower 1200 1800 Paint Sprayer 600 1200 Table Saw 2000 2000 Once you have determined what electrical devices you will be powering with the generator connect these devices according to the following procedure 1 Plug in each electrical device with the device turned off Note Be sure to attach appliances to the correct receptacle outlet Connect standard 120 Volt single phase 60 Hz loads only to th...

Page 19: ...tacle in this position Rated power will be available at the 120V twist lock receptacle WARNING Change the Voltage Selector Switch after turning the AC circuit breaker to OFF The generator may be damaged Some Notes About Power Cords Long or thin cords can drain the power provided to an electrical device by the generator When using such cords allow for a slightly higher rated wattage requirement by ...

Page 20: ... in a timely manner Correct any issue before operating the generator Note For service or parts assistance contact our help line Engine Maintenance To prevent accidental starting remove and ground spark plug wire before performing any service Oil Change oil when the engine is warm Refer to the oil specification to select the proper grade of oil for your operating environment 1 Remove the oil drain ...

Page 21: ...required for ignition 4 Make certain the spark plug gap is 0 7 0 8mm 0 028 0 031 in 5 Refer to the spark plug recommendation chart when replacing the plug 6 Carefully thread the plug into the engine 7 Use the spark plug tool to firmly install the plug 8 Attach the spark plug wire to the plug Air Filter 1 Remove the snap on cover holding the air filter to the assembly 2 Remove the foam element 3 Wa...

Page 22: ... CAUTION DO NOT spray engine with water Water can contaminate the fuel system Use a damp cloth to clean exterior surfaces of the engine Use a soft bristle brush to remove dirt and oil Use an air compressor 25 PSI to clear dirt and debris from the engine Reducer Assy Adjustable Generally speaking the gas fuel mixture is not adjustable Tampering with the governor can damage your generator and your e...

Page 23: ...ssure adjusting screw let engine normally work after finish the adjusting then screw nut Combustion gas flow adjust The generator can adjust gas flow only under rated load state If adjust gas flow adjusting screw it can change max load gas amount Clockwise adjusting can reduce gas flow amount contrarily can increase gas flow amount When clockwise adjust if the engine speed high it indicates gas fl...

Page 24: ...ealer Generator Maintenance Make certain that the generator is kept clean and stored properly Only operate the unit on a flat level surface in a clean dry operating environment DO NOT expose the unit to extreme conditions excessive dust dirty moisture or corrosive vapors CAUTION DO NOT use a garden hose to clean the generator Water can enter the generator through the cooling slots and damage the g...

Page 25: ...e section 3 Change the oil 4 Remove the spark plug and pour about ounce of oil into the cylinder Crank the engine slowly to distribute the oil and lubricate the cylinder 5 Reattach the spark plug Generator Storage 1 Allow the generator to cool completely before storage 2 Turn off the gas supply at the gas valve 3 Clean the generator according to the instructions in the Maintenance section 4 Store ...

Page 26: ...22 CHANGE THE AVR ...

Page 27: ...oad and adjust See Power Management Generator cannot supply enough power or overheating Insufficient ventilation Check for air restriction Move to a well ventilated area Cable not properly connected Check all connections Connected device is defective Replace defective device Circuit breaker is open Reset circuit breaker Capacitor defective Replace capacitor Service Center Faulty brush assembly Rep...

Page 28: ...24 WIRING DIAGRAM ...

Page 29: ...25 ...

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