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Wen TT1015, Instruction Manual

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Wen TT1015 Instruction Manual Download Page 12

KNOW YOUR TABLE SAW

12

TOOL PURPOSE

Make smooth, straight cuts easily with your WEN Table Saw. Refer to the following diagrams to become familiar-

ized with all the parts and controls of your table saw. The components will be referred to later in the manual for 

assembly and operation instructions.

1

3

1. Worktable

2. Blade Guard

3. Miter Gauge

4. Fence Scale

5. Switch Lock-out Cover

6. Fence Adjustment Knob

7. Power Switch

15. Riving Knife & Storage

16. Push Stick

17. Fence Lock Lever

18. Tool Storage

19. Dust Port

20. Fence Storage

21. Miter Gauge Storage

8. Height Adjustment Wheel

9. Bevel Locking Lever

10. Rear Extension

11. Saw Blade

12. Table Insert

13. Rip Fence 

14. Blade Guard Storage

4

6

7

8

9

11

12

2

10

13

14

15

16
17

18

5

19

21

20

Summary of Contents for TT1015

Page 1: ...ugged trouble free performance Pay close attention to the rules for safe operation warnings and cautions If you use your tool properly and for its intended purpose you will enjoy years of safe reliable service NEED HELP CONTACT US Have product questions Need technical support Please feel free to contact us TECHSUPPORT WENPRODUCTS COM 1 800 232 1195 M F 8AM 5PM CST For replacement parts and the mos...

Page 2: ...tion 16 Adjustments 25 Maintenance 30 Troubleshooting Guide 32 Exploded View Parts List 33 Warranty Statement 37 OPERATION MAINTENANCE To purchase accessories for your tool visit WENPRODUCTS COM 10 Inch Benchtop Table Saw Rolling Stand Model TT1088 8 inch Dado Blade Set Model BL088D Zero Clearance Dado Insert Model TT1015 DADO 10 Inch Saw Blades Models BL1012 BL1024 BL1024C BL1028 BL1032 2 BL1040 ...

Page 3: ...customer service at 1 800 232 1195 Keep this manual available to all users during the entire life of the tool and review it frequently to maximize safety for both yourself and others SAFETY ALERT SYMBOL Indicates danger warning or caution The safety symbols and the explanations with them deserve your careful attention and understanding Always follow the safety precautions to reduce the risk of fir...

Page 4: ...ohol or medication A moment of inatten tion while operating power tools may result in serious personal injury 2 Use personal protective equipment Always wear eye protection Protective equipment such as a respira tory mask non skid safety shoes and hearing protec tion used for appropriate conditions will reduce the risk of personal injury 3 Prevent unintentional starting Ensure the switch is in the...

Page 5: ... hazardous situation 8 Use clamps to secure your workpiece to a stable surface Holding a workpiece by hand or using your body to support it may lead to loss of control 9 KEEP GUARDS IN PLACE and in working order 10 Keep handles and grasping surfaces dry clean and free from oil and grease Slippery handles and grasping surfaces do not allow for safe handling and control of the tool in unexpected sit...

Page 6: ...ble liquids or gases 14 MAKE WORKSHOP KID PROOF with padlocks mas ter switches or by removing starter keys 15 USE THE RIGHT TOOL Don t force tool or attach ment to do a job for which it was not designed 16 WEAR PROPER APPAREL Do not wear loose cloth ing gloves neckties rings bracelets or other jewelry which may get caught in moving parts Nonslip foot wear is recommended Tie back long hair 17 CHECK...

Page 7: ...gaged in the workpiece The riving knife and anti kickback device are ineffective when cutting workpieces that are too short to be engaged with the riving knife and anti kickback device Under these con ditions a kickback cannot be prevented by the riving knife and anti kickback device 7 Use the appropriate saw blade for the riving knife For the riving knife to function properly the saw blade diamet...

Page 8: ... other fixed object Most frequently dur ing kickback the workpiece is lifted from the table by the rear portion of the saw blade and is propelled towards the operator Kickback is the result of saw misuse and or incorrect operating procedures or conditions and can be avoided by taking proper precautions as given 1 Never stand directly in line with the saw blade Al ways position your body on the sam...

Page 9: ...m can be dangerous 7 Always use saw blades with correct size and shape diamond versus round of arbor holes Saw blades that do not match the mounting hardware of the saw will run off center causing loss of control 8 Never use damaged or incorrect saw blade mount ing means such as flanges saw blade washers bolts or nuts These mounting means were specially designed for your saw for safe operation and...

Page 10: ...to cord length and ampere rating When in doubt use a heavier cord The smaller the gauge number the heavier the cord GUIDELINES AND RECOMMENDATIONS FOR EXTENSION CORDS IMPORTANT Servicing a double insulated product requires extreme care and knowledge of the system and should be done only by qualified service personnel using identical replacement parts Always use original factory replacement parts w...

Page 11: ...800 232 1195 M F 8 5 CST or email techsupport wenproducts com PACKING LIST Components UNPACKING PACKING LIST WARNING Do not plug in or turn on the tool until it is fully assembled according to the instructions Failure to follow the safety instructions may result in serious personal injury Accessories Tools Table Saw 1 Riving Knife 1 Pre Installed Miter Gauge 1 Push Stick 1 Arbor Wrench 1 Table Ext...

Page 12: ...sembly and operation instructions 1 3 1 Worktable 2 Blade Guard 3 Miter Gauge 4 Fence Scale 5 Switch Lock out Cover 6 Fence Adjustment Knob 7 Power Switch 15 Riving Knife Storage 16 Push Stick 17 Fence Lock Lever 18 Tool Storage 19 Dust Port 20 Fence Storage 21 Miter Gauge Storage 8 Height Adjustment Wheel 9 Bevel Locking Lever 10 Rear Extension 11 Saw Blade 12 Table Insert 13 Rip Fence 14 Blade G...

Page 13: ...en tighten the fence locking knob Fig 4 1 to secure the fence NOTE The fence can be installed in 1 of 2 positions The inner position closer to the blade can be used for rip cuts up to 24 wide The outer position can be used for rip cuts up to 28 wide ASSEMBLY WARNING Do not plug in or turn on the tool until it is fully assembled according to the instructions Read through and become familiarized wit...

Page 14: ...s Fig 6 1 on the rear side of the saw and insert the extension rods into the holes Once the table extension is in the desired position tighten the knobs To reposition the extension loosen the knobs adjust the extension to the desired position and tighten the knobs 3 Insert the R clips Fig 7 1 into the holes in the two rear extension rods to secure the table extension ASSEMBLY 1 Fig 6 1 Fig 7 Fig 5...

Page 15: ...height 3 Move the lock lever Fig 10 1 up to release the riving knife Remove the riving knife 4 Insert the blade guard assembly into the clamp Ensure the holes in the spreader align with the bumps inside the clamp Secure the assembly by pressing the lock lever down Test the clamp by gently pulling up on the assembly It should stay secured Fig 12 5 To reinstall the riving knife follow steps 2 and 3 ...

Page 16: ... switch to prevent the saw from being damaged by overload It also includes a red paddle for quick emergency stops if necessary Finally a flip down tab is provided to prevent unauthorized access to the green ON button 14 Slide a padlock through the sides of the switch housing and the flip down tab for maxi mum protection CHANGING THE BLADE DEPTH Loosen the center locking knob then turn the handwhee...

Page 17: ...nner fence position and one for the outer Ensure that you re referring to the correct scale depending on the fence posi tion The fence scale has been calibrated at the factory How ever if you find that you need to make adjustments unlock the fence loosen the two fence scale screws Fig 18 3 adjust the fence as necessary then tighten the screws and lock the fence down AUXILIARY FENCE This saw comes ...

Page 18: ...Fig 22 1 and set it to the desired angle then tighten the knob REAR EXTENSION When ripping longer workpieces the rear extension Fig 23 1 can be extended for extra support Loosen the two knobs Fig 23 2 under the rear extension and pull the extension outward Then tighten the knobs to secure the extension OPERATION Fig 21 Fig 22 1 Fig 23 1 2 18 ...

Page 19: ...ombination wrench to loosen and remove the arbor nut Fig 25 2 Remove the blade flange and the blade 5 Install the new blade on the arbor with the directional arrows Fig 26 1 on the blade matching the arrow on the inside of the blade housing that is so the teeth point down at the front of the saw Install the flange and arbor nut Securely tighten the nut Fig 26 OPERATION Fig 24 WARNING The blade is ...

Page 20: ...the top of the work piece 3 Set miter gauge to 0 and place it in the desired slot 4 Hold the workpiece firmly against the miter gauge with the blade path aligned with the desired cutting location Leave the workpiece at least an inch away from the blade 5 Connect the machine to power and start the machine and allow the blade to come up to full speed WARNING Keep both hands away from the blade and t...

Page 21: ...p and carefully remove the workpiece RIPPING Ripping is to cut a workpiece along its main grain or its length Follow the steps below to make a rip cut CAUTION Workpiece must have a straight edge placed against the fence DO NOT make rip cuts in warped twisted or bowed workpieces 1 Measure the workpiece If the width of the workpiece is between 2 and 6 inches use the included push stick to feed the w...

Page 22: ...ck to feed the workpiece If the width of the workpiece is less than 2 inches use the auxiliary fence NOTE When ripping longer workpiece pull the rear extension table for work support 2 Remove the miter gauge and set the fence to the desired width of cut and lock the fence in place 3 Set the blade height 1 8 higher than the top of the workpiece 4 Tilt the blade to the desired angle 5 Hold the workp...

Page 23: ... bevel miter cut also called a compound miter cut is a combination of bevel crosscutting and mitering Follow the instructions for both bevel crosscutting and mitering Fig 30 NON THROUGH CUTTING A non through cut is when the saw blade does not cut through the workpiece Dado cuts rabbet and grooves are non through cuts Non through cuts are the only type of cuts for which the blade guard as sembly mu...

Page 24: ...del BL088D and dado throat plate model TT1015 DADO available for purchase at wenproducts com CAUTION Use extreme caution when dado cutting Always check dado blade clearance before connecting the saw to a power source CAUTION Do not stack dado blades thicker than the maximum capacity of 13 16 Do not use dado blades larger than 8 in diameter CAUTION Follow all instructions included in your dado blad...

Page 25: ...ue to step 7 7 If either the top or bottom is not aligned remove the riving knife and place it on a flat surface to see if the riving knife is bent 8 If the riving knife is bent straighten it manually If it can t be straightened call 1 800 232 1195 to order a replacement 9 If the issue is not a bent riving knife adjust the screws on the riving knife block as shown in Fig 34 Use a 3mm hex wrench to...

Page 26: ...3 Set the bevel to 0 angle 4 Slide the fence over until it contacts the saw blade Fig 35 5 Check to see if they are parallel to each other If they are not continue to step 6 6 Use a 4mm hex wrench to loosen the screws on the fence knob bracket Fig 36 Adjust the bracket until the fence and blade are parallel then tighten the screws 7 Once adjustment is done reinstall the blade guard WARNING Fence a...

Page 27: ...square just touching the tip lock the square in place Mark the carbide tip with a marker not included where you made this measurement 6 Rotate the marked blade tip to the other end of the table insert 7 Slide the adjustable square down to the other end of the table in sert and compare the distance from the marked blade tip to the end of the adjustable square If the blade tip measurement is the sam...

Page 28: ...o the next step 6 Loosen the bevel cam s adjustment screw Fig 40 7 Use the tip of a screwdriver to rotate the cam s adjustment holes up or down as necessary Rotate it up to move the bevel stop left rotating down moves it right Use the square on the table as a refer ence 9 Tighten the adjustment screw to secure the bevel cam 10 Check the square to make sure the adjustment is complete If not repeat ...

Page 29: ... the pointer reads 0 no adjustment is needed If not go to the next step 4 Use a Phillips head screwdriver not included to loosen the two screws on the pointer shown in Fig 43 Slide the pointer until 0 is shown then tighten the screws Then tighten the screws NOTE When using the auxiliary fence you may want to reset the pointer Slide the auxiliary fence against the blade tips and set the pointer to ...

Page 30: ...et lubricant e g grease etc can cause sawdust and wood chips to become trapped decreasing the life of these components CARBON BRUSH REPLACEMENT Replacement carbon brushes Part No TT1015 035 14 can be ordered at wenproducts com Only genuine WEN replacement brushes designed specifically for your tool should be used Carbon brushes are not covered under the two year warranty 1 The carbon brush caps ca...

Page 31: ... miter gauge and fence are stored on the left side of the saw as shown on page 14 NOTE A space is also provided for the anti kickback pawls in case you ever need to remove them from the blade guard assembly Miter Gauge Storage Anti Kickback Pawls Storage The blade wrench riving knife blade guard as sembly and push stick are stored on the right side of the saw as shown below NOTE When storing the b...

Page 32: ...arbor nut not tightened 1 Tighten blade arbor nut Does not make accurate 45 or 90 cuts 1 Bevel stops not adjusted correctly 1 Check blade with combination square and adjust stops 2 Angle pointer not set accurately 2 Check blade with combination square and adjust pointer 3 Fence is not properly aligned 3 Adjust fence Saw makes unsatisfactory cuts 1 Dull Blade 1 Sharpen or replace blade 2 Blade moun...

Page 33: ...33 EXPLODED VIEW PARTS LIST NOTE Not all parts may be available for purchase Parts and accessories that wear down over the course of normal use are not covered under the warranty ...

Page 34: ...Washer 2 21 Spring 1 22 Rear Fence Lock Shaft 1 23 Rail Adjustment Rod Assembly 1 No Part No Description Qty 24 Socket Head Cap Screw with Lock Washer Flat Washer M5x12 4 25 Phillips Head Screw with Lock Washer Flat Washer M5x14 12 26 Extension Table Bracket 2 27 Rear Trunnion Bracket 1 28 Socket Head Cap Screw with Lock Washer Flat Washer M6x15 4 29 Trunnion Bushing 2 30 Cord Clamp 4 31 Front Tru...

Page 35: ...dle Lock 1 68 7mm Flat Washer 1 69 Shoulder Screw 3 70 Trunnion 1 71 Elevation Lock Knob 1 No Part No Description Qty 72 Elevation Handwheel 1 73 Bushing 1 74 O ring P9 1 75 Elevation Shaft 1 76 Set Screw M5x12 1 77 Elevation Worm Gear 1 78 Phillips Head Screw with Lock Washer M5x12 1 79 Bevel Lock Lever 1 80 Lock Screw M10 1 5x25 Double Pitch 1 81 10mm Lock Washer 1 82 10mm Flat Washer Plastic 1 ...

Page 36: ... Cover Panel 1 112 Blade Guard Bracket 1 No Part No Description Qty 113 Phillips Head Screw M5x40 2 114 TT1015 114 Push Stick 1 115 TT1015 115 Blade Wrench 1 116 Right Cover Panel 1 117 Switch Stop Plate 1 118 Switch Lock Plate 1 119 Power Switch 1 120 Switch Stop Plate Pin 1 121 Switch Mounting Plate 1 122 Cap Lock Screw M5x8 2 123 Front Cover Plate 1 124 Support Plate 1 125 Bevel Stop Cam 2 126 ...

Page 37: ...ed or defective parts and products may need to be sent to WEN before the replacements can be shipped out Upon the confirmation of a WEN representative your product may qualify for repairs and service work When re turning a product for warranty service the shipping charges must be prepaid by the purchaser The product must be shipped in its original container or an equivalent properly packed to with...

Page 38: ...38 NOTES ...

Page 39: ...39 NOTES ...

Page 40: ...THANKS FOR REMEMBERING V 2021 12 20 ...

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