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Wavez Kymera User’s Manual v

1.7.20181211

 

 
 

 

 

Page 23 

 

 

At the end of your day out, hose your Kymera with clean fresh water inside and out.  Avoid submerging electronics by tipping the board 
nose up allowing water to drain out the rear. 
 

 

At the end of your day out, clean the cooling lines with clean fresh water using a hose and the supplied cooling line adapter on LOW 
pressure (see above). 
 

 

With the battery unplugged and removed, ensure that the jet pump and impeller are clean and clear of obstructions.  Carefully remove 
foreign material, if any. 
 

 

Proper lubrication is critical to performance and should be repeated when in regular use and before storage.  When operating in 
saltwater, weekly or more is advised to clear any trapped moisture.  There are two grease fittings: (1) inside the rear hatch and (1) inside 
the pump (see below) 

Greasing the drive shaft 

Grease the drive shaft regularly, especially when your Kymera is used in salt water.  Your coupler and drive shaft (under the rear hatch) should 

turn easily by hand.  If there is any resistance, you have not applied sufficient grease.  If it won’t move at all, see ”Troubleshooting” 

 p24. 

 

 

If you’re going to do a thorough clean of the board, complete that before greasing the board, as cleaning pro

ducts may take grease with 

it. 

Tools required 

To complete this work, you will need a grease gun with flexible hose, long shaft quick release coupler and marine grease.  This is all provided in 
the included Wavez Kymera Maintenance Kit. 

Step 1: greasing the drive shaft via the rear of the pump 

 

1.

 

Put the board on a table so you can easily get at the jet nozzle 
 

2.

 

The first time, attach the flexible hose and long shaft quick release coupler to the grease gun, and insert the grease cartridge 

 

3.

 

Remove any air from the grease barrel by gently squeezing the trigger until a small amount of grease is seen at the tip of the coupler 

 

4.

 

Push the coupler in through the middle of the jet nozzle up against the grease nipple in the pump 

 

5.

 

Pull the trigger on the quick release coupler so that it grabs the grease nipple 

 

6.

 

Apply one squirt of grease only 

 

7.

 

Pull the trigger on the quick release coupler to allow removal from the grease nipple 

 

 

Do not forcefully remove the coupler, as damage may result. 

Step 2: greasing the drive shaft via the rear hatch 

 

1.

 

With the board still on the table, ensure you can easily reach inside the rear hatch 
 

2.

 

Open the rear hatch 

 

3.

 

Feed the connector through the rear hatch towards the tail of the board, above the chassis (you should see the grease nipple there) 

 

8.

 

Pull the trigger on the quick release coupler so that it grabs the grease nipple 

 

4.

 

Apply one squirt of grease only 

 

9.

 

Pull the trigger on the quick release coupler to allow removal from the grease nipple 

Summary of Contents for KYMERA

Page 1: ...User s Manual Version 1 7 20181211...

Page 2: ...te for common sense and good judgement Always operate within your limits and ensure you always maintain a safe distance from other waterway users Always use your Kymera in accordance with all applicab...

Page 3: ...e that versions change so all components may differ from those shown but will serve the same purpose 1 Kymera Body Board Supplied in your chosen colour and power output 3 9kW by default Your Kymera wi...

Page 4: ...Kymera Package 2 Kymera Battery Confirm that the package contains the following item 1 Battery in hard carry case The battery is shipped inside the hard carry case in a second carton Check carefully f...

Page 5: ...any observers Ensure that all the nuts bolts and screws which hold the Kymera together are secured firmly especially the following the bright coloured thumb bolts holding the clear cover on the elect...

Page 6: ...ect trigger setting 14 Double check that nothing is obstructing the impeller and gently pull the throttle trigger to verify that the motor engages When the board is first turned on there can be a smal...

Page 7: ...ess the glove box and check the battery meter and clean the board after use The front hatch lock is opened by pushing down on the top end of the rectangular black tab hold the tab and turn it 90 degre...

Page 8: ...ing out to protect the motor from overheating potentially leaving you stranded The rear hatch provides access to the drive system for cleaning and maintenance Here you can clean the rear interior of t...

Page 9: ...ting your board on your roof racks It s easy to forget You can access the forward drive shaft grease nipple through the rear hatch It is located inside the board to the left of the image shown below U...

Page 10: ...e the provided chamois to wipe it down and the squeeze bulb to expel any water or debris from the connectors Battery charger Your battery charger is a 220V input 58 8V 20A output lithium battery charg...

Page 11: ...y charging 1 Identify a secure location away from all flammable materials with an appropriate power outlet Ensure the power outlet is switched off 2 Verify the charger input voltage shows the correct...

Page 12: ...en the charger from the wall Your battery is now ready for use Return it to its hard carry case and transport with care Battery installation 1 Open the front hatch and gently insert battery tail first...

Page 13: ...sn t respond after a few seconds maybe not enough time elapsed between turning the power on and testing the throttle turn OFF the battery wait 10 seconds and retry Battery storage The battery level sh...

Page 14: ...Ensure you have checked your board thoroughly and read this whole User s Manual before proceeding During the first hours of operation it is critical to allow all components to properly wear in This is...

Page 15: ...o transport your Kymera from your vehicle to the water once you get to your destination Using the included shoulder carry strap every Kymera comes with a carry strap Secure one end of the carry strap...

Page 16: ...er is pointing forwards and plug it in The battery should always be kept CLEAN DO NOT put the battery on the ground or on the sand Debris transferred into the interior of the board especially sand can...

Page 17: ...and left side of the board to verify cooling water flow A small stream of water on either side should be visible coming from small silver fittings on the board 7 Increase speed by squeezing harder on...

Page 18: ...ch across the board with your left hand to take hold of the throttle and then your right hand is free to use This also shifts your body weight to the right side further improving your turn When riding...

Page 19: ...open the front hatch and power off the battery 4 Allow a few seconds after switching off the battery for the ebox s LEDs to turn off 5 Remove the power plug and lower the locking bar 6 Once free lift...

Page 20: ...er outlets on the left and right hand sides of the board just behind where your elbows would have been positioned to clear out any salt water which remains in the cooling lines As a rule of thumb low...

Page 21: ...commend spending 30 seconds hosing the board through the front hatch focussing especially on the motor 30 seconds through the rear hatch focussing especially on the motor and bearing 30 seconds on the...

Page 22: ...ly Any residual salt water or if the board is stored in a salty environment creates the risk of rust and corrosion on all metalwork as with all vessels vehicles and motors It is critical to protect th...

Page 23: ...ools required To complete this work you will need a grease gun with flexible hose long shaft quick release coupler and marine grease This is all provided in the included Wavez Kymera Maintenance Kit S...

Page 24: ...mera but it is VERY important that you observe this warning before performing any work If you ve used your board in salt water BEFORE you attempt to remove any bolts you should ensure that you thoroug...

Page 25: ...can see a list or Wavez approved service centres at http www wavez com au service Symptom Possible Cause Action Coupler and drive shaft don t turn easily Drive shaft may require grease Grease the driv...

Page 26: ...ng it back on If the board beeps wait 10 seconds and cruise slowly back to shore Contact Wavez Board has been running on reserve and has now cut out on the way back into shore all LEDs off Battery has...

Page 27: ...m W x 30cm H Weight 21kg board 11kg battery Colours Red yellow pink green orange and white Materials High Density Polyethylene HDPE Safety Trigger variable throttle battery indicator return to shore r...

Page 28: ...al and even damaging the board This is especially important for the bolts securing the jet pump assembly to the hull Roof rack We like Rhino Racks but what roof rack you choose if you would rather not...

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