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Contents

1

General

1.1

Identification of model version

1.2

Normal use

1.3

Improper use

2

Technical description

3

General safety instructions

4

Connection of input lines

5

Operational handling

6

Adjusting the spray pattern

6.1

Correction of spray pattern

7

Retooling and repairs

7.1

Replacement of the material nozzle and the air cap

7.2

Replacement of the material needle

7.3

Replacement of the defective needle packing 

8

Cleaning and service

9

Trouble shooting

10

Disposal of cleaning and servicing substances

11

Technical data

List of Replacement Parts
PILOT I

Item Article- No.

Description

1

optional

Air Cap

V 10 109 21 . . 5*

(Round Jet)

V 10 109 02 005 

Adjusting Collar

3

optional

Material Nozzle 

V 10 109 03 . . 3*

Stainless Steel

V 10 101 01 000

Gun Body

5

V 00 130 01 010

Gravity-Feed Cup 
Size 1: 100 cm

3

6

V 00 130 03 010

Gravity-Feed Cup 
Cover Size. 1

V 00 130 00 200

Plastic Feed Cup
compl. : 125 cm

3

V 09 101 36 000

Fiber Seal

8

V 10 101 04 000

Washer

9

V 09 101 02 020

Packing

10

V 10 101 06 000

Valve Bushing

11

V 10 131 09 100

Valve, complete

12

optional

Material Needle

V 10 106 01 . . 3*

13

V 10 106 02 000

Needle Retaining 
Nut

14

V 10 106 04 000

Needle Spring

15

V 10 106 07 000

Valve Cap Screw

16

V 10 106 08 000

Valve Spring

17

V 10 106 06 000

Spring Retaining 
Bush

18

V 10 106 05 000

Adjusting Screw

19

V 00 101 09 000

Air Tube

20

V 10 101 02 000

Gun Handle

21

V 00 101 08 000

Air Tube Retaining 
Nut

22

V 00 101 05 000

Reducer Fitting

23

V 10 131 07 000

Trigger

24

V 10 101 19 000

Spring for Trigger 
Bolt

25

V 10 101 18 000

Trigger Bolt

26

V 09 101 09 000

Needle Seal 
Packing

27

V 10 101 03 000

Needle Packing 
Gland

Item Article- No.

Description

28

optional

Wide/Flat-Jet Air 

V 10 109 50 . . 5*

Cap

29

optional

Material Nozzle 

V 20 336 23 . . .*

30

optional

Material Needle

V 10 126 01 . . 3*

* Please make sure to always quote the required

size/s when placing an order for replacement
parts! It is recommended to keep in stock all
bold-printed parts (wearing parts).

Repair kit

WALTHER supplies repair kit containing all wea-
ring parts for the hand-held spray gun PILOT I.
This parts are shown in boldface print in the list of
the replacement parts:

Article-No.: V 16 001 51 . . 3 (Round Jet)

Nozzle set

The nozzle set consists of air cap, material nozzle
and material needle.

Article-No.: V 15 001 51 . . 3 (Round Jet)

Nozzle sizes available:
0.2 • 0.3 • 0.5 • 0.8 • 1.0 • 1.2 • 1.5 mm ø

Summary of Contents for PILOT I

Page 1: ...Extraction Systems Wet Back Overspray Extraction Systems Powder Spray Stands Dryers Ventilation Systems Protective Respiratory Systems and Accessory Items Le programme de WALTHER PILOT Pistolets de pu...

Page 2: ...product has been proved to conform to the provision of the Directives 98 37 CE i V EG Konformit tserkl rung Wir der Ger tehersteller erkl ren in alleiniger Verantwortung da das Produkt in der untenste...

Page 3: ...ysteme GmbH K rntner Str 18 30 D 42327 Wuppertal Tel 0202 787 0 Fax 0202 787 217 www walther pilot de Email info walther pilot de D nomination du mod le Pistolet de pulv risation manuel PILOT I avec g...

Page 4: ...PILOT I Stand April 2007...

Page 5: ...7 V 10 101 03 000 Nadelstopfbuchse Pos Ersatzteil Nr Bezeichnung Nr 28 wahlweise Breitstrahlluftkopf V 10 109 50 5 29 wahlweise Materiald se V 20 336 23 30 wahlweise Materialnadel V 10 126 01 3 Bei Er...

Page 6: ...e Festlegung der Explosionsgef hrdung Zoneneinteilung Es ist betreiberseitig zu pr fen und sicherzustellen dass alle technischen Daten und die Kennzeichnung gem ATEX mit den notwendigen Vorgaben berei...

Page 7: ...lie becher 1 Befestigen Sie den Druckluftschlauch an der Luftleitung gereinigte Druckluft bzw einem Luftreiniger und an dem Luftanschluss der Spritzpistole Pos 22 2 Bef llen Sie den Flie becher Pos 5...

Page 8: ...Nadelpackung Pos 26 kann nun aus dem Pistolenk rper ausgebaut werden Der Einbau geschieht in umgekehrter Reihenfolge Hinweis Bei Einsatz des Breitstrahlkopfes Pos 28 mu unbedingt die Materiald se Pos...

Page 9: ...0 5 0 8 1 0 1 2 1 5 mm Luftk pfe Rundstrahlkopf Breitstrahlkopf auf Anfrage max Zerst uberluftdruck 8 bar max Betriebstemperatur 43 C Schallpegel gemessen in ca 1 m Abstand zur Spritzpistole 72 dB A...

Page 10: ...Needle V 10 106 01 3 13 V 10 106 02 000 Needle Retaining Nut 14 V 10 106 04 000 Needle Spring 15 V 10 106 07 000 Valve Cap Screw 16 V 10 106 08 000 Valve Spring 17 V 10 106 06 000 Spring Retaining Bus...

Page 11: ...ble for determining the explosion hazard zone classification The operator must check and ensure that all technical data and the marking of the equipment in accordance with ATEX are compliant with the...

Page 12: ...ommet must be additonally secured with a hose clamp Gravity Feed Cup 1 Connect the air hose to the air pipe cleaned compressed air or on an air cleaner and on the air inlet of the spray gun pos 22 2 F...

Page 13: ...unsrew the needle packing gland Item 27 using a properly sized screwdriver The needle seal packing Item 26 can now be removed from the gun body Reassemble in reverse order Notice When using the wide...

Page 14: ...zzle sizes available 0 2 0 3 0 5 0 8 1 0 1 2 1 5 mm Air Caps Round Jet Air Cap Wide Flat Air Cap on request max Atomising Air Pressure 8 bar max Operating temperature 43 C Noise Level measured at appr...

Page 15: ...000 Presse toupe d aiguille Pos N de la pi ce D nomination 28 au choix T te air V 10 109 50 5 jet large 29 au choix Buse mati re V 20 336 23 30 au choix Aiguille mati re V 10 126 01 3 Indiquez toujou...

Page 16: ...s zones incombe aux autorit s comp tentes ou l exploitant L exploitant devra absolument s assurer que toutes les donn es techniques corre spondent aux exigences ATEX L exploitant devra prendre les mes...

Page 17: ...air comprim purifi d un purifi cateur et au raccordement air du pistolet pos 22 2 Remplissez le godet gravit pos 5 avec le produit tamis et fermez le godet gra vit 3 Ouvrez l alimentation d air compr...

Page 18: ...pe d aiguille pos 27 est d viss es du pistolet avec un petit tournevis La garniture d aiguille peut ensuite tre retir e du corps de pistolet Le montage a lieu dans l ordre inverse des op rations Recom...

Page 19: ...ues Poids 330 g Tailles de buses 0 2 0 3 0 5 0 8 1 0 1 2 1 5 mm T te air T te air jet rond T te air jet large sur demande Pression max de pulv risarion 8 bar Temp rature max de service 43 C Niveau son...

Page 20: ...9 101 09 000 Empaquetadura de la aguja 27 V 10 101 03 000 Prensaestopas de la aguja 28 para escoger Cabeza neum tica V 10 109 50 5 Chorro ancho 29 para escoger Tobera del material V 20 336 23 30 para...

Page 21: ...t cnicos corresponden exactamente a los requisitos ATEX El usuario deber tomar las medidas de seguridad necesarias en el caso de apli caciones susceptibles de representar un peligro para las personas...

Page 22: ...sito de gravedad 1 Conecte la manguera del aire comprimido con la tuber a de aire aire comprimido purificado o con un purificador de aire y con el empalme de aire de la pistola pos 22 2 Rellene el de...

Page 23: ...e la aguja pos 27 del cuerpo de la pistola con un peque o destornillador Ahora se puede quitar la empaquetadura de la aguja del cuerpo de la pistola use para eso un alambre fino con una extremidad en...

Page 24: ...una llave de 14 Fuga de material en el prensaestopas El prensaestopas est muy flojo La empaquetadura de la aguja pos 26 est desgastada Apretar un poco el prensaestopas Cambiar la empaquetadura de la...

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