KUHN Omnis 1000 Operator'S Manual Download

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GN007AGB C

OPERATOR'S MANUAL

Mounted field sprayers

OMNIS

GN007AGB C

- English - 06-2010

Summary of Contents for Omnis 1000

Page 1: ...GN007AGB C OPERATOR S MANUAL Mounted field sprayers OMNIS GN007AGB C English 06 2010 ...

Page 2: ......

Page 3: ...UR MACHINE before reading this manual carefully KEEP THIS MANUAL AVAILABLE FOR REFERENCE Pass it on to the next owner if you re sell the machine Your KUHN dealer can offer a complete line of genuine KUHN service parts These parts are manufactured and carefully inspected in the same factory that builds the machine to assure high quality and accurate fitting of any necessary replacements About impro...

Page 4: ...afety 10 Description of symbols used in this document 10 Safety instructions 11 Location and description of safety decals on the machine 25 Road safety equipment and recommendations 29 Machine specifications 30 Description and glossary 30 Technical specifications 33 Technical specifications per model 35 Water circuit 36 Booms 38 Circulation 39 Required equipment 43 Sound levels 56 ...

Page 5: ...iption of the box CH10 70 Description of the valves 72 Coupling and uncoupling 74 Instructions for transport 91 Putting the machine into transport position 91 Conformity with the road regulations 97 Instructions for work 98 Putting the machine into work position 98 Adjustments in working position 103 Groundspeed 106 Machine use 107 Steps optional 107 The tanks 108 Incorporator optional 114 Sprayin...

Page 6: ...30 Tank gyrocleaner 131 Foam marker 137 Flashing light 137 Control box DPI 138 Emptying valve on section end 139 Storage compartment 141 Quick coupler 141 Automatic hitch EASY HITCH 142 Maintenance and storage 152 Frequency chart 152 Lubrication 154 Maintenance 157 Storage 165 Machine recycling 166 Trouble shooting guide 167 Description of fuses 171 Appendix 176 Calculating the load on an axle 176...

Page 7: ...Identification of the machine Mounted field sprayers OMNIS 5 Identification of the machine 1 Front view ...

Page 8: ...Mounted field sprayers 6 OMNIS Identification of the machine 2 Rear view ...

Page 9: ...e machine Mounted field sprayers OMNIS 7 3 Model identification plate Please write below the type and serial number of the machine This information is to be indicated to the dealer for all spare parts orders Type Serial no ...

Page 10: ...356179 Manually controlled jet offset on double boom end Kit no 1356180 Electrically controlled jet offset on boom end to the left Kit no 1356181 Electrically controlled jet offset on boom end to the right Kit no 1356182 Electrically controlled jet offset on double boom end Cleaning the machine on the outside Kit no 1356199 15 m 49 2 Automatic reel and spray gun Kit no 1346319 15 m 49 2 automatic ...

Page 11: ...t no 1346186 GPS speed sensor Kit no 1346089 Tank gyrocleaner Kit no 1346314 Foam marker Kit no 1346013 Flashing light Kit no 1346007 Control box DPI Kit no 1346244 Emptying valve on section end Kit no 1346318 Storage compartment Kit no 1346269 Quick coupler Kit no 1346317 Automatic hitch EASY HITCH ...

Page 12: ...icates a potentially hazardous situation that if not avoided could result in serious bodily injury This symbol is used to identify special instructions or procedures which if not followed strictly could result in machinery damage This symbol is used to communicate technical information of particular interest ...

Page 13: ...ust only be operated maintained and repaired by competent persons who are familiar with machines specifications and operation and aware of safety regulations for preventing accidents The operator must imperatively respect safety instructions in this manual and in the warnings posted on the machine The operator is also obliged to respect current legislation concerning accident prevention work safet...

Page 14: ...ce and braking efficiency are all affected by weight distribution trailed or mounted implements additional ballast and driving conditions It is therefore of great importance that the operator exercises caution in every given situation Groundspeed must be adapted to ground conditions as well as to roads and paths Always avoid abrupt changes of direction Be particularly cautious when turning corners...

Page 15: ...maximum legal size follow the local regulations for special transportation of oversize equipment Transport position Before transporting the machine on public roads place the machine into its transport position according to the instructions in this manual Lights and indicators Before transporting the machine on public roads ensure that all legally required lightings and signallings are in place Ens...

Page 16: ...tractor unladen weight For machines with hoppers or tanks If the total unit weight exceeds the tractor Gross Combined Weight Rating in accordance with the countrie s legislation empty the hopper to travel on public roads In any case we recommend to travel on public roads with empty hoppers and tanks Description Units Description T kg Tractor unladen weight PTAC kg Gross Combined Weight Rating T1 k...

Page 17: ... position To do If the front axle load t1 is below 20 of the tractor tare T add ballast weights M1 to exceed the minimum load on the front axle Example T 7500 Kg 16535 lb The front axle load must be of minimum 1500 Kg 3300 lb 20 of T t1 700 Kg 1545 lb 700 Kg 1545 lb 1500 Kg 3300 lb Add ballast weights until the minimum front axle load is exceeded Repeat checking procedure ...

Page 18: ... roads Example t 10000 Kg 24250 lb PTAC 13000 Kg t PTAC Go to the next stage Stage 4 To measure Load on rear axle t2 Tractor machine transport position Ballast weights Checking Check in the tractor s operator s manual that the value measured is below the maximum allowed tractor rear axle load Check that tyre and rim specifiations are in conformity with the requirements of the tractor manufacturer ...

Page 19: ...ng incorrect connections mark hydraulic couplers and corresponding hoses with colors WARNING Functions could be reversed for example lift lower and cause accidents Regularly check the hydraulic hoses In case of normal wear replace the hydraulic hoses every 5 years Damaged or worn hoses must immediately be replaced When replacing the hydraulic hoses only use hoses with the specification recommended...

Page 20: ...k on the machine disengage the PTO drive turn off the engine remove ignition key and wait for all moving parts have come to a complete stop If the primary PTO shaft is equipped with a slip clutch or a free wheel these must be fitted on the machine side Ensure that the PTO shaft is always correctly fitted and locked into place Before connecting the PTO shaft ensure that the PTO speed rotational fre...

Page 21: ... standardized tools Before any work is performed on the wheels ensure that the machine rests on the ground and is perfectly stable so that it cannot move accidentally put chocks in place Safety decals Safety warning decals are placed in pictorial form on various parts of the machine They are there to warn you of potential dangers and to tell you how to avoid accidents Always keep the safety decals...

Page 22: ... the gaz and oil sides of the hydraulic accumulator before opening it It is strictly forbidden to weld grind or drill onto a hydro pneumatic accumulator Make sure that the accumulator and its fittings are in good condition Precautions to take before using the control box Place the control box so that it cannot interfere with other tractor controls and be activated inadvertently Before switching th...

Page 23: ...d out on the attached machine disconnect the machine from the tractor electrical circuit Also disconnect alternator and battery terminals Repairs on elements under pressure or tension springs pressure accumulators etc must only be carried out by competent persons with regulation equipment Wear the appropriate protective clothing for the work in hand gloves shoes goggles helmet ear defenders etc Do...

Page 24: ...ediately ask for the power line to be shut off Never touch the machine until the power lines have been disconnected from the power source Warn any person not to touch the machine Toxic substances Always have a first aid kit within reach Avoid all skin eyes and mouth contact with products such as fuels oils solvents antifreeze and cleaning products Most of them contain harmfull substances In case o...

Page 25: ...eir noxiousness to wildlife and insects especially pollinating insects Comply with the instructions given in the directions of use safety sheets and advice documents Store crop protection products in a place with a leakproof floor enabling to recover product leaks Rinse phytosanitary product containers and incorporate the rinsing dilution in the sprayer tank prior to the treatment Rinse and pierce...

Page 26: ...presence of ketone in the formulations Strictly avoid certain materials such as latex or PVC A watertightness indicator is insufficient Replace gloves as soon as they present signs of wear Store the gloves in a place well away from the products Protection suits Use special protection suits resistant to the products Use preferably disposable coveralls Masks Wear a respiratory protection when prepar...

Page 27: ...Safety Mounted field sprayers OMNIS 25 3 Location and description of safety decals on the machine Location of safety decals ...

Page 28: ...Mounted field sprayers 26 OMNIS Safety ...

Page 29: ... 1 The operators manual contains all the information necessary for using the machine safely It is imperative to read and comply with all instructions Manoeuvring area 2 Stay a safe distance from the machine Crushing hazard Body crushing 3 Stay a safe distance from the machine Crushing hazard ...

Page 30: ...es 4 Before any machine unfolding folding operation check that the electric lines are distant enough There is a risk of an electric shock and electrocution Passenger transport 5 Never transport passengers on the machine Manhole 6 Never enter in the tank ...

Page 31: ...our authorized Kuhn dealer according to current safety regulations Always keep to the legal speed limit for driving a tractor machine assembly on public roads The rear safety device comprises 2 signalling lights 1 red light stop light turn signal light A signalling panel 2 The side device comprises 2 signalling panels 1 1 on each machine side ...

Page 32: ...ed field sprayers 30 OMNIS Machine specifications Machine specifications 1 Description and glossary 0 1 Boom 2 Manhole 3 Hand wash tank 4 Gauge 5 Parking stand 6 Coupling device 7 Main tank 8 Pressure gauge ...

Page 33: ...Machine specifications Mounted field sprayers OMNIS 31 0 1 Boom suspension 2 Central frame 3 Central arm 4 Second arm 5 Third arm 6 Outer arms 7 Boom safety 8 Section filter 9 Nozzle holder 10 Tubing ...

Page 34: ...Mounted field sprayers 32 OMNIS Machine specifications 0 1 Pump 2 Suction filter 0 1 Valve operating panel 2 Suction 3 Discharge ...

Page 35: ... 125 L min 33 US gal min Piston diaphragm pump PM140 Rotation speed Maximum pressure Nominal output 540 min 1 15 bar 218 psi 140 L min 37 US gal min Piston diaphragm pump PM165 Rotation speed Maximum pressure Nominal output 540 min 1 15 bar 218 psi 165 L min 43 6 US gal min The pump flow varies according to the pressure The higher the pressure the lower the flow The lower the pressure the higher t...

Page 36: ...e Blue Red 32 MESH 50 MESH 100 MESH Section filters Blue Red 50 MESH 100 MESH Dimensions Working position Width Length Height See boom chart from 1 30 m to 1 65 m from 4 3 to 5 5 2 30 m 7 7 Transport position Width Length Height from 2 40 m to 2 55 m from 7 10 to 8 4 from 1 30 m to 1 65 m from 4 3 to 5 5 from 2 30 m to 2 80 m from 7 7 to 9 2 ...

Page 37: ... DPME regulation output proportional to engine speed or DPAE regulation Ground speed related application rate control OMNIS 600 OMNIS 800 Ground from 400 kg to 960 kg from 882 lb to 2116 lb from 400 kg to 960 kg from 882 lb to 2116 lb Main tank Nominal volume Real volume 600 L 158 5 US gal 635 L 167 7 US gal 800 L 211 3 US gal 850 L 224 5 US gal OMNIS 1000 OMNIS 1200 Ground from 400 kg to 960 kg f...

Page 38: ...0 1 Section filter 2 Section valve 3 Flow regulation valve 4 BYPASS valve 5 Accessory valve 6 Product incorporator lever optional 7 Discharge valve 8 Incorporator rinsing valve 9 Incorporation valve 10 Pump 11 Suction filter 12 Rinsing tank valve optional 13 Suction valve ...

Page 39: ...SS valve 4 protects the overpressure circuit Product incorporator lever 6 optional Discharge valve 7 The valve lever position indicates the destination of the liquid that has flown back from the pump Outer discharge Booms Flow regulation valve 3 adjusts the boom flow by means of returning part of the liquid to the tank The larger the flow regulation valve opening the higher the return to tank The ...

Page 40: ...2 12 12 m 39 4 4 5 6 Manual boom RJP2 15 15 m 49 3 4 5 6 Manual boom RJP2 16 16 m 52 6 4 5 6 Hydraulic boom RHX Working width Sections for your information Hydraulic boom RHX 12 12 m 39 4 4 5 6 Hydraulic boom RHX 12 5 12 5 m 41 4 5 6 Hydraulic boom RHX 13 13 m 42 8 4 5 6 Hydraulic boom RHX 15 15 m 49 3 4 5 6 Hydraulic boom RVA Working width Sections for your information Hydraulic boom RVA 12 12 m ...

Page 41: ...tions Mounted field sprayers OMNIS 39 6 Circulation The machine is factory supplied with the following circulations 2 way standard circulation N2 0 1 Section valve 2 Flowmeter 3 Flow regulation valve 4 Pump 5 Main tank ...

Page 42: ...Mounted field sprayers 40 OMNIS Machine specifications 3 way standard circulation N3 0 1 Section valve 2 Flowmeter 3 Flow regulation valve 4 Pump 5 Main tank 6 Calibrated return ...

Page 43: ...Machine specifications Mounted field sprayers OMNIS 41 2 way semi continuous circulation S2 0 1 Section valve 2 Flowmeter 3 Flow regulation valve 4 Pump 5 Main tank 6 Flow limiting disc 7 Upper foil ...

Page 44: ...field sprayers 42 OMNIS Machine specifications 3 way semi continuous circulation S3 0 1 Section valve 2 Flowmeter 3 Flow regulation valve 4 Pump 5 Main tank 6 Calibrated return 7 Flow limiting disc 8 Upper foil ...

Page 45: ... x 32 x 38 S eps png The machine is factory delivered with the following equipment Steps or Without step Description The step 1 gives easy access to the main opening All equipments listed below are not always compatible between each other or with your machine See machine corresponding to a specific configuration Check with your authorized KUHN dealer the equipment compatibility with your machine ...

Page 46: ...l to the engine speed Main section valve and section shut off is manual Main section valve is manual Section shut off is manual Manual main flow control valve or Main section valve is electric and the section shut off is manual Main section valve is electric Section shut off is manual Manual main flow control valve or Main section valve and section shut off is electric Main section valve is electr...

Page 47: ...valve and to adjust the spraying pressure or DPAE regulation Ground speed related application rate control The boom flow is proportional to the ground speed Section shut off is electric Electric main flow control valve Control box RPB A pressure sensor and speed sensor send information to the control box Control box RSB3 REB3 A flowmeter and speed sensor send information to the control box The con...

Page 48: ...6 OMNIS Machine specifications DPM regulation Directly proportional to motor Main section valve and section shut off is manual 0 1 Section valve Manual 2 Main stop valve Manual 3 Flow regulation valve Manual 4 Pump 5 Main tank ...

Page 49: ...eld sprayers OMNIS 47 DPM regulation Directly proportional to motor Main section valve is electric and the section shut off is manual 0 1 Section valve Manual 2 Main stop valve Electric 3 Flow regulation valve Manual 4 Pump 5 Main tank ...

Page 50: ...tions DPM regulation Directly proportional to motor Main section valve and section shut off is electric 0 1 Fuse 2 CAN BUS wiring harness 3 Junction box 4 Control box 5 Battery 6 Section valve Electric 7 Flow regulation valve Manual 8 Pump 9 Main tank ...

Page 51: ...ted field sprayers OMNIS 49 DPME regulation output proportional to engine speed 0 1 Fuse 2 CAN BUS wiring harness 3 Junction box 4 Control box 5 Battery 6 Section valve Electric 7 Flow regulation valve Electric 8 Pump 9 Main tank ...

Page 52: ...ns DPAE regulation Ground speed related application rate control 0 1 Fuse 2 CAN BUS wiring harness 3 Junction box 4 Control box 5 Battery 6 Section valve 7 Flowmeter or Pressure sensor 8 Flow regulation valve 9 Speed sensor 10 Wheel 11 Pump 12 Main tank ...

Page 53: ...e following equipment Without control box Main section valve and section shut off is manual or Control box AE 1 Main section valve is electric and the section shut off is manual or Control box DPS 2 DPM regulation Main section valve and section shut off is electric or Control box DPS 3 DPME Regulation output proportional to the engine speed or Manual main flow control valve ...

Page 54: ...l box RPB 4 DPAE regulation output proportional to the groundspeed or Control box RSB3 REB3 5 DPAE regulation output proportional to the groundspeed The control box DPS RPB RSB3 REB3 functioning and setting are discribed in the complementary instructions supplied ...

Page 55: ...e The machine is factory delivered with the following equipment Manual boom Hand winch or Hydraulic winch Hydraulic boom 2 function electro hydraulic selector or 3 function electro hydraulic selector or Solenoid valve block For models fitted with a solenoid valve block The machine is fitted with a CH10 control box that groups the hydraulic functions The control box CH10 functioning and setting are...

Page 56: ... the user on the following points Volume of liquid added in the tank Instantaneous filling flow Rinsing tank The machine is factory delivered with the following equipment Rinsing tank or Without rinsing tank Description The rinsing tank enables rinsing the main tank and the spraying circuit by diluting the residual spray mixture The functioning and settings of the control box are described in the ...

Page 57: ...Incorporator or Incorporator with spray lance or Without product incorporator Description The container rinse enables cleaning the container inside The lance and the rinsing boom enables the inside of the product incorporator to be rinsed 0 1 Incorporator 2 Container rinser 3 Spray gun optional 4 Product incorporator rinsing boom ...

Page 58: ...ve been measured in accordance with the measuring methods as defined in NF EN ISO 4254 1 Agricultural machinery Safety Part 1 General requirements Weighted equivalent continuous acoustic pressure level at the driver s seat closed cabin L A eq Tractor only 72 dB A Tractor machine 75 dB A ...

Page 59: ...S 57 Putting into service 1 Description of control elements The machine is fitted with the following components Main section valve and section shut off is manual or Control box AE 1 Main section valve is electric and the section shut off is manual or ...

Page 60: ...ol box DPS DPM regulation Main section valve and section shut off is electric or Control box DPS DPME Regulation output proportional to the engine speed or Control box RPB DPAE regulation output proportional to the groundspeed or Manual main flow control valve ...

Page 61: ...Putting into service Mounted field sprayers OMNIS 59 Control box RSB3 REB3 DPAE regulation output proportional to the groundspeed Outlets For models fitted with a solenoid valve block Control box CH10 ...

Page 62: ...e 2 Description of the section valves Main section valve and section shut off is manual 0 1 Main stop valve 2 Section valve Main stop valve Position a Outlet opened Position b Outlet closed Section valve Position a Outlet opened Position b Outlet closed ...

Page 63: ...into service Mounted field sprayers OMNIS 61 Main section valve is electric and the section shut off is manual 0 1 Main stop valve 2 Section valve Section valve Position a Outlet opened Position b Outlet closed ...

Page 64: ...ct the machine 3 pin power plug 1 Connect wiring harness connector that connects the machine to the control box For increased safety it is recommended to use the harness supplied with the machine Connect the wiring harness directly to the battery terminals respecting the polarities The control box must be easily accessible from the tractor cab Never connect battery charger or perform welding tasks...

Page 65: ...Putting into service Mounted field sprayers OMNIS 63 Description of the controls 0 1 Opening closing of the main shut off valve 2 Not used ...

Page 66: ...removal Disconnect and store control box in a dry and clean place Description of the connection Connect the machine 3 pin power plug 1 Connect machine CAN BUS wiring harness connector 2 to the control box The control box DPS functioning and setting are discribed in the complementary instructions supplied The control box must be easily accessible from the tractor cab Never connect battery charger o...

Page 67: ...e polarities Description of the controls Check that the connectors are in a good condition and clean 0 1 Start Stop Housing 2 Selection key 3 Switch Left sequential opening closing of the spraying sections 4 Switch Main opening closing of the spraying sections 5 Switch Right sequential opening closing of the spraying sections 6 Switch Pressure adjustment DPME Regulation output proportional to the ...

Page 68: ...removal Disconnect and store control box in a dry and clean place Description of the connection Connect the machine 3 pin power plug 1 Connect machine CAN BUS wiring harness connector 2 to the control box The control box RPB functioning and setting are discribed in the complementary instructions supplied The control box must be easily accessible from the tractor cab Never connect battery charger o...

Page 69: ...to the battery terminals respecting the polarities Description of the controls Check that the connectors are in a good condition and clean 0 1 Start Stop Housing 2 Screen 3 Selection key 4 Switch Left sequential opening closing of the spraying sections 5 Switch Main opening closing of the spraying sections 6 Switch Right sequential opening closing of the spraying sections ...

Page 70: ...removal Disconnect and store control box in a dry and clean place Description of the connection Connect the machine 3 pin power plug 1 Connect machine CAN BUS wiring harness connector 2 to the control box The control box RSB3 REB3 functioning and setting are discribed in the complementary instructions supplied The control box must be easily accessible from the tractor cab Never connect battery cha...

Page 71: ...cting the polarities Description of the controls Check that the connectors are in a good condition and clean 0 1 Start Stop Housing 2 Screen 3 Selection key 4 Start Stop Foam marker left 5 Switch Left sequential opening closing of the spraying sections 6 Switch Main opening closing of the spraying sections 7 Switch Right sequential opening closing of the spraying sections 8 Start Stop Foam marker ...

Page 72: ...chine to the auxiliary control box CH10 2 Connect the electric wiring harness connector that links the auxiliary control box CH10 2 to the main control box RSB REB3 1 For models fitted with a solenoid valve block The machine is fitted with a CH10 control box that groups the hydraulic functions The control box CH10 functioning and setting are discribed in the complementary instructions supplied The...

Page 73: ... Unfolding folding of the right outer arm 5 Switch Auxiliary hydraulic function 6 Switch Locking unlocking of the boom central frame 7 Switch Positioning of the follower axle 8 Switch Automatic manual guidance of the follower axle 9 Switch Raising lowering of the left variable geometry 10 Switch Raising lowering of the right variable geometry 11 Switch Raising lowering of the boom 12 Switch Slope ...

Page 74: ...ional 5 Accessory valve 6 External suction 1 4 G E C External suction Incorporation optional 1 4 G D A Incorporation optional 2 4 G D A Spraying 2 4 G E C Rinsing of the incorporation circuit optional 1 3 G D A Boom rinsing optional 1 3 G E C Tank rinsing optional 1 3 F E C Cleaning the machine on the outside optional 1 3 G E B Filter cleaning 1 4 G E A Outer discharge 2 4 G E B ...

Page 75: ... the liquid that has flown back from the pump Position a Outer discharge Position b Booms Position c Outlet closed Rinsing tank valve optional The valve lever position indicates the origine of the liquid sucked by the pump Position a Rinsing tank suction Position b Outlet closed Product incorporator lever optional Position a Outlet opened Position b Outlet closed When optional equipment is used fo...

Page 76: ... box For models fitted with a 2 function electro hydraulic selector and For models fitted with a 3 function electro hydraulic selector The hydraulic hoses are fitted with a push pull coupling ISO 7241 standard 2 hydraulic hoses that pressurize the hydraulic valve bank 1 hydraulic hose that pressurizes the boom height circuit For models fitted with a solenoid valve block The hydraulic hoses are fit...

Page 77: ...e control box For driver safety always use a tractor equipped with a cab For models fitted with a 2 function electro hydraulic selector and For models fitted with a 3 function electro hydraulic selector 1 single acting hydraulic outlet 1 double acting hydraulic outlet The single acting hydraulic valve allows adjusting the boom height The double acting hydraulic valve enables controlling the follow...

Page 78: ... The machine is fitted with a CH10 control box that groups the hydraulic functions The control box CH10 functioning and setting are discribed in the complementary instructions supplied Make sure that the oil flow does not exceed 20 L min 5 3 US gal min The tractor must be fitted with lower link stabilizers The front axle load 1 must never under any circumstances be less than 20 of the tractor s un...

Page 79: ...ed sensor The speed sensor detects the presence or not of a metal mass Lug stud screw head etc Position speed sensor on the rigid part Example Axle The distance between between the sensitive sensor side and the metal part must be of approximately 4 mm 0 16 If necessary position metallic studs on the rim The angular distribution of the studs must be regular Check that the orange diode comes on each...

Page 80: ...itch points in line Disengage the tractor PTO and switch off the engine Apply the tractor parking brake Prior to coupling the machine check that it can move inadvertently and that the parking stand is in the required position Couple the machine only with the tank empty Place the machine on level ground Make sure the spraying boom is folded Tighten tractor parking brake before placing yourself betw...

Page 81: ...nd machine circuits are not under pressure For models fitted with a 2 function electro hydraulic selector and For models fitted with a 3 function electro hydraulic selector Connect the hydraulic hose fitted with a shut off valve to the tractor single acting spool valve Connect hydraulic hoses to the tractor double acting spool valve For models fitted with a solenoid valve block Connect the hydraul...

Page 82: ...tion retracted tubes should not butt against the yokes As a safety measure a clearance L of at least 25 mm 1 must be maintained When at maximum length the tube overlap must not be below a third of its length If this is not the case Mark length H to cut when the transmission is the maximum overlap position Shorten the guard tubes and the transmission tubes by the same length Bevel and clean the tub...

Page 83: ... shaft at an angle X exceeding 30 Attach PTO shaft guard using chain provided in order to prevent it from rotating To avoid serious accidents the PTO drive shaft guards must be properly in place and fixed with the chains provided Immediately replace any worn or damaged guard ...

Page 84: ...e each lower link with lynch pin Unlock and remove the lynch pin of the hitch pin Remove the upper hitch pin Position the top link inside the upper coupling yoke Insert the upper hitch pin inside the upper coupling yoke hole Secure hitch pin with lynch pin Adjust the top link length so that the machine is horizontal with regards to the ground Raise machine using tractor lift When optional equipmen...

Page 85: ...tand The parking stands must be adjusted in the same position For models equipped with boom RVA RHX Rear parking stands Remove pin 1 Remove the parking stand lock pin 2 Reinstall parking stand 3 Insert pin in hole corresponding to transport position 4 Refit pin 1 Repeat procedures on the other parking stand For models fitted with DPM regulation Place the section valve holder in work position Posit...

Page 86: ...he machine Lateral adjustment of the lower linkage arms Balance the play on either sides of the lift linkage and lock lower link stabilizers Adjusting the machine s horizontality Adjust the top link length so that the machine is horizontal with regards to the ground ...

Page 87: ...eld sprayers OMNIS 85 Adjustment of the calibrated returns Adjustment to make before each nuse with a new nozzle colour For models fitted with a standard 2 way or 2 way semi continuous circulation Fully tighten the calibrated returns ...

Page 88: ...ressure gauge at the end The adjustment value equals a section value with the same number of nozzles Shuting off a section Turn shut off section valve knob until reaching 2 bar 29 psi Open the section Repeat procedure for each section For models fitted with DPME regulation output proportional to the engine speed and For models fitted with DPAE regulation output proportional to the groundspeed Note...

Page 89: ...and upper holes corresponding to parking position 3 Repeat procedures on the other parking stand Park the machine on an even fairly level ground Only unhitch the machine when the tank is empty Make sure the spraying boom is folded Tighten tractor parking brake before placing yourself between the tractor and the machine For models fitted with DPM regulation Position section valve holder in parking ...

Page 90: ...ox in a dry and clean place Depressurise the hydraulic circuit Disconnect hydraulic hoses and electric plug For models equipped with boom RVA RHX Rear parking stands Remove pin 1 Remove the parking stand lock pin 2 Lower parking stand 3 Insert pin in the hole corresponding to the parking position 4 Refit pin 1 Repeat procedures on the other parking stand Before disconnecting a hose depressurize th...

Page 91: ... shaft from the tractor Secure PTO shaft into its support 1 3 point attachment Unlock and remove the lynch pin of the hitch pin Remove the upper hitch pin Detach the top link from the machine end Insert the upper hitch pin inside the upper coupling yoke hole Secure hitch pin with lynch pin ...

Page 92: ... of each hitch pin Uncouple lower linkage arms Secure each lower link with lynch pin Lower the tractor three point linkage Move forward with the tractor The machine is uncoupled When optional equipment is used follow specific procedures mentioned in the related section Automatic hitch ...

Page 93: ...Lock the central boom frame Before placing the machine into transport position Check that nobody is within the machine pivoting area If there is someone make sure the person moves away Place the machine on level ground Prior to handling the booms check that overhead power lines are at a safe distance When unfolding folding the boom arms check that there is no risk of hoses getting caught ...

Page 94: ...field sprayers 92 OMNIS Instructions for transport Fold the outer arms Fold the left central arm Fold the right central arm Lock the right boom Reinstall plate 2 Refit pin 1 The machine is in transport position ...

Page 95: ... lower the booms Lock the central boom frame Unlock the left boom Fold the left central arm For models fitted with a 2 arm boom Fold the outer arms For models fitted with a 3 arm boom Unlock the third arm Fold the third arm Lock the third arm Proceed the same way on the other side Fold the second arms ...

Page 96: ...Mounted field sprayers 94 OMNIS Instructions for transport Lock the left boom Unlock the right boom Fold the right central arm Lock the right boom The machine is in transport position ...

Page 97: ...in transport position For models fitted with a 2 function electro hydraulic selector and For models fitted with a 3 function electro hydraulic selector The machine is fitted with a DPS RPB RSB3 REB3 control box that groups the hydraulic functions For models fitted with a solenoid valve block The machine is fitted with a CH10 control box that groups the hydraulic functions ...

Page 98: ...in transport position For models fitted with a 2 function electro hydraulic selector and For models fitted with a 3 function electro hydraulic selector The machine is fitted with a DPS RPB RSB3 REB3 control box that groups the hydraulic functions For models fitted with a solenoid valve block The machine is fitted with a CH10 control box that groups the hydraulic functions ...

Page 99: ...ng panels or lights Before driving the machine on public roads ensure that the machine complies with current highway code regulations Always keep to the legal speed limit for driving the machine assembly on public roads During transport adapt the travel speed to suit the road conditions When the main tank is full reduce travel speed to limit rolling movement in the tank When optional equipment is ...

Page 100: ...ve pin 1 Remove plate 2 Before placing the machine in working position Check that nobody is within the machine pivoting area If there is someone make sure the person moves away Place the machine on level ground Prior to handling the booms check that overhead power lines are at a safe distance When unfolding folding the boom arms check that there is no risk of hoses getting caught ...

Page 101: ...ld sprayers OMNIS 99 Unfold the right central arm Unfold the left central arm Unfold the outer arms Unlock the main boom frame The machine is in working position During an asymmetrical boom unfolding keep the central boom frame locked ...

Page 102: ... the left central arm Unlock the main boom frame The machine is in working position For models fitted with a 2 arm boom Unfold the outer arms For models fitted with a 3 arm boom Unfold the second arms Unlock the third arm Unfold the third arm Lock the third arm Proceed the same way on the other side During an asymmetrical boom unfolding keep the central boom frame locked ...

Page 103: ... electro hydraulic selector Shift the tractor hydraulic valve For models fitted with a solenoid valve block The machine is fitted with a CH10 control box that groups the hydraulic functions For models fitted with a 2 function electro hydraulic selector and For models fitted with a 3 function electro hydraulic selector The machine is fitted with a DPS RPB RSB3 REB3 control box that groups the hydra...

Page 104: ...ally For models fitted with a solenoid valve block During an asymmetrical boom unfolding lock the central boom frame The machine is fitted with a CH10 control box that groups the hydraulic functions For models fitted with a 2 function electro hydraulic selector and For models fitted with a 3 function electro hydraulic selector The machine is fitted with a DPS RPB RSB3 REB3 control box that groups ...

Page 105: ...ion Working height For models fitted with a rigid central frame Remove flanges 1 Adjust the boom height High position 2 Central position 3 Low position 4 Reinstall flanges 1 For models fitted with a hand winch Raise the boom Turn the handle 1 Lower the boom Lift lock 2 Turn the handle 1 ...

Page 106: ...tor hydraulic valve For models fitted with a 2 function electro hydraulic selector and For models fitted with a 3 function electro hydraulic selector Shift the tractor hydraulic valve For models fitted with a solenoid valve block The machine is fitted with a CH10 control box that groups the hydraulic functions ...

Page 107: ...ctor For models equipped with boom RJP2 Shift the tractor hydraulic valve For models fitted with a 2 function electro hydraulic selector and For models fitted with a 3 function electro hydraulic selector The machine is fitted with a DPS RPB RSB3 REB3 control box that groups the hydraulic functions For models fitted with a solenoid valve block The machine is fitted with a CH10 control box that grou...

Page 108: ...apt the groundspeed to the conditions of work and the machine operating range When the main tank is full reduce travel speed to limit rolling movement in the tank Pay particular attention if working on very uneven grounds Reduce groundspeed in difficult working conditions ...

Page 109: ...cts can cause malfunctions These products are known to cause damage to spraying circuits Trifluraline Example Tréflan Alachlore Example Lasso Phenmédiphame Example Betanal Ethofumesate Example Tramat Diclofop méthyl Example Illoxan This list is not exhaustive When using this type of product rinse the whole spraying circuit Do not keep the solution contained in this type of product for more than 5 ...

Page 110: ...16 L 4 2 US gal Reinstall filler plug Fill the hand wash tank and rinsing tank only with clean water Keep water taps and machine control components clean wash hands prior to handling them in conformity with rules and regulations Place the machine on level ground The hand wash tank of a capacity of 16 L 4 2 US gal enables the user to wash hands after handling the machine and in case of splash ...

Page 111: ...ve the bolt 1 Pull tank 2 out of its housing Remove filler plug 3 Fill with clean water capacity 16 L 4 2 US gal Reinstall filler plug 3 Reinstall tank 2 in its housing Reinstall the bolt 1 Machine use Hand wash tap 1 Hand wash tap Position a Closed Position b Open ...

Page 112: ... Rinsing tank optional Rinsing tank filling Remove filler plug 1 Fill with clean water capacity 100 L 26 4 US gal Reinstall filler plug The rinsing tank enables rinsing the main tank and the spraying circuit by diluting the residual spray mixture ...

Page 113: ... main tank 3 methods are possible Filling by external hose Filling by suction Simultaneous filling and incorporation optional Filling by external hose Open the manhole cover 1 Fill the tank Close the cover Do not insert filler hose in the tank to prevent any product return in the waterworks system Always turn the rinsing tank lever to position 4 before unscrewing the quick coupler ...

Page 114: ...ever optional E Discharge valve C Remove the quick coupler plug 1 Connect the hose to the quick coupler 1 Engage the tractor PTO Fill the tank Place the suction valve in position 2 Disengage tractor PTO Disconnect hose from the quick coupler 1 Reinstall quick coupler plug 1 Close the cover For models fitted with DPAE regulation output proportional to the groundspeed Go to manual mode Open the flow...

Page 115: ... the hose to the quick coupler 1 Engage the tractor PTO Fill the tank While filling the main tank with water Open the incorporator cover optional Pour the product in the incorporator Close the cover Open the incorporator valve 1 Wait until the product has fully flown Shut off the incorporation valve 2 When the main tank is full Place the suction valve in position 2 Disengage tractor PTO Disconnect...

Page 116: ...he incorporator is made up of the following components Rinsing valve of the incorporator and container rinser 1 Incorporation valve 2 Product incorporator rinsing boom 3 Rotating nozzle of container rinse 4 The incorporator enables safe fast and easy preparation of the spray mixture ...

Page 117: ...closed Position b Outlet opened Rinsing valve of the incorporator and container rinser Position a Outlet closed Position b Container rinser Position c Rinsing the incorporator For models fitted with a spray gun Position a Outlet closed Position b Container rinser Position c Spray gun ...

Page 118: ...onal 4 Accessory valve G Product incorporator lever optional D Discharge valve A Engage the tractor PTO Open the incorporator cover Pour the product in the incorporator Close the cover Open the incorporator valve Wait until the product has fully flown Shut off the incorporation valve During incorporation the main tank must not be fully empty ...

Page 119: ...ration circuit rinsing position Suction valve 1 Rinsing tank valve optional 3 Accessory valve G Product incorporator lever optional D Discharge valve A Simultaneous filling and rinsing of the incorporator Place valves in external suction and incorporation position Suction valve 1 Rinsing tank valve optional 4 Accessory valve G Product incorporator lever optional D Discharge valve A Check that the ...

Page 120: ...r models equipped with a product incorporator rinsing boom Do not open the incorporator cover during rinsing Open the incorporator rinsing valve for 10 seconds 1 Shut off the incorporator rinsing valve 2 Open the incorporator valve 3 Wait until the product has fully flown Shut off the incorporation valve 4 Place the suction valve in position 2 For models fitted with a spray gun Open the cover Open...

Page 121: ...al 4 Accessory valve G Product incorporator lever optional E Discharge valve C Fit the machine with additional lights if the tractor ones are not sufficient work at night fog Do not treat when the wind is too strong in conformity with the legislation in force Use an adequate anti drift device Refer to control box operator s manual ...

Page 122: ... different products Rinse the boom during a spraying stop using the product remaining in the tank For models fitted with semi continuous circulation Shut off circulation returns For models fitted with DPM regulation and For models fitted with DPME regulation output proportional to the engine speed Shut off the flow regulation valve For models fitted with DPAE regulation output proportional to the ...

Page 123: ...t incorporator lever optional E Discharge valve C Open all sections Open the boom end offset jet optional equipment Engage the tractor PTO Spray 1 L 0 26 US gal water for 1 m 3 3 of boom Disengage tractor PTO Shut off sections Shut off the boom end offset jet optional equipment The boom is rinsed The tractor PTO stub must rotate at a speed of 250 min 1 ...

Page 124: ...s Place valves in tank rinsing position Suction valve 1 Rinsing tank valve optional 3 Accessory valve F Product incorporator lever optional E Discharge valve C Wait for 20 seconds The quantity of clear water added and or the number of tank rinse must be sufficient to divide the tank bottom concentrate by at least 100 For models fitted with DPAE regulation output proportional to the groundspeed Go ...

Page 125: ...ns Open the boom end offset jet optional equipment Spray until pump unpriming Shut off sections Shut off the boom end offset jet optional equipment Disengage tractor PTO Repeat procedure if necessary For models fitted with DPAE regulation output proportional to the groundspeed Switching into automatic mode When optional equipment is used follow specific procedures mentioned in the related section ...

Page 126: ...fully flown Disengage tractor PTO Place the discharge valve in position A Disconnect hose from the quick coupler 1 Reinstall quick coupler plug 1 Prior to emptying the booms and tank bottoms rinse the spraying circuit Drain booms and tank bottoms on the treated cultivation or on another authorized cultivation preventing run off In any case conform with the current legislation Place the machine on ...

Page 127: ...ying the booms and tank bottoms rinse the spraying circuit Drain booms and tank bottoms on the treated cultivation or on another authorized cultivation preventing run off In any case conform with the current legislation Place the machine on level ground Position a Outlet closed Position b Outlet opened When optional equipment is used follow specific procedures mentioned in the related section Empt...

Page 128: ...th your machine See machine corresponding to a specific configuration Check with your authorized KUHN dealer the equipment compatibility with your machine Kit no 1356177 Manually controlled jet offset on boom end to the left Kit no 1356178 Manually controlled jet offset on boom end to the right Kit no 1356179 Manually controlled jet offset on double boom end Kit no 1356180 Electrically controlled ...

Page 129: ...nk with 50 L 13 2 US gal to 100 L 26 4 US gal of antifreeze agent Let the antifreeze agent circulate in the whole spraying circuit Incorporator Tank gyrocleaner Outlets Pump Open all sections Open the boom end offset jet Spray the antifreeze agent This equipment is controlled by the DPS RPB RSB3 REB3 control box Refer to control box operator s manual Never spray or spread an antifreeze agent on th...

Page 130: ...G Product incorporator lever optional E Discharge valve B Engage the tractor PTO The tractor pto must rotate at a maximum speed of 250 min 1 Rinse the machine on the outside Disengage tractor PTO Kit no 1356199 15 m 49 2 Automatic reel and spray gun Kit no 1346319 15 m 49 2 automatic reel and spot spray gun Never enter in the tank Clean the machine on treated crop or on another authorized crop pre...

Page 131: ...option enables installing a control box on a second tractor Description This equipment includes the following parts Control box attachment bracket 1 3 pin socket 1 control box holder 1 Speed sensor 1 speed sensor Kit no 1346085 Control box attachment bracket Kit no 1346086 Speed sensor ...

Page 132: ...ables the distance between the machine and the filling point to be increased 6 GPS speed sensor Kit no 1346186 GPS speed sensor The GPS speed sensor enables measuring the groundspeed For models equipped with boom RHX Kit no 1346293 Pipe pressure gauge For models equipped with boom RVA Kit no 1346294 Pipe pressure gauge For models equipped with boom RPL RJP2 Kit no 1346315 Pipe pressure gauge ...

Page 133: ...nk gyrocleaner Kit no 1346089 Tank gyrocleaner This equipment enables cleaning the main tank inside Description of the valves 0 1 Suction valve 2 Rinsing tank valve optional 3 Discharge valve 4 Product incorporator lever optional 5 Tank rotary cleaner lever ...

Page 134: ...n optional 2 4 G D A Spraying 2 4 G E C Rinsing of the incorporation circuit optional 1 3 G D A Boom rinsing optional 1 3 G E C Tank rinsing optional 1 3 F E C Cleaning the machine on the outside optional 1 3 G E B Filter cleaning 1 4 G E A Outer discharge 2 4 G E B Tank rotary cleaner lever Position a Outlet opened Position b Outlet closed ...

Page 135: ...tion filter 2 Section valve 3 Flow regulation valve 4 BYPASS valve 5 Tank rotary cleaner lever 6 Product incorporator lever optional 7 Discharge valve 8 Incorporator rinsing valve 9 Incorporation valve 10 Pump 11 Suction filter 12 Rinsing tank valve optional 13 Suction valve ...

Page 136: ...s liquid to all spraying sections BY PASS valve 4 protects the overpressure circuit Tank rotary cleaner lever 5 Product incorporator lever 6 optional Discharge valve 7 The valve lever position indicates the destination of the liquid that has flown back from the pump Outer discharge Booms Flow regulation valve 3 adjusts the boom flow by means of returning part of the liquid to the tank The larger t...

Page 137: ...b must rotate at a speed of 250 min 1 Wait for 10 seconds Rinse booms and the tank on the treated crop preventing run off Do not exceed the maximum authorized dose The main tank and the spraying circuit must be rinsed between 2 treatments with different products The quantity of clear water added and or the number of tank rinse must be sufficient to divide the tank bottom concentrate by at least 10...

Page 138: ...ng position Suction valve 2 Rinsing tank valve optional 4 Tank rotary cleaner lever G Product incorporator lever optional E Discharge valve C Open all sections Open the boom end offset jet optional equipment Spray until pump unpriming Shut off sections Shut off the boom end offset jet optional equipment Disengage tractor PTO Repeat procedure if necessary For models fitted with DPAE regulation outp...

Page 139: ...3 Flashing light This option enables warning other road users about the unusual dimensions of the machine and its reduced groundspeed Putting into service Instructions for transport Switch on the flashing light This equipment is controlled by the DPS RSB3 REB3 control box or This equipment is controlled by the additional control box Refer to control box operator s manual Refer to the optional equi...

Page 140: ...harness connector that links the machine to the auxiliary control box DPI 3 Connect the wiring harness connector that links the auxiliary control box DPI 3 to the auxiliary control box CH10 2 Connect the electric wiring harness connector that links the auxiliary control box CH10 2 to the main control box DPS RPB RSB3 REB3 1 or Connect the electric wiring harness connector that links the machine to...

Page 141: ...mptying the boom Fully drain the boom through the section end draining valve Open the emptying outlet Full emptying of the boom Shut off the emptying outlet Kit no 1346244 Emptying valve on section end Position a Outlet closed Position b Outlet opened Prior to emptying the booms and tank bottoms rinse the spraying circuit Drain booms and tank bottoms on the treated cultivation or on another author...

Page 142: ... Empty the main tank completely through the tank draining valve Fully drain the boom through the section end draining valve Open the emptying outlet Full emptying of the boom Shut off the emptying outlet Fill the rinsing tank with 50 L 13 2 US gal to 100 L 26 4 US gal of antifreeze agent Let the antifreeze agent circulate in the whole spraying circuit Incorporator Tank gyrocleaner Outlets Pump Ope...

Page 143: ...yers OMNIS 141 12 Storage compartment Kit no 1346318 Storage compartment This equipment enables storing personal protective equipment 13 Quick coupler Kit no 1346269 Quick coupler Quick coupler Standard 1 Quick coupler optional equipment 2 ...

Page 144: ...omatic three point frame Coupling the machine Prior to coupling the machine check that it can move inadvertently and that the parking stand is in the required position Couple the machine only with the tank empty Place the machine on level ground Make sure the spraying boom is folded Tighten tractor parking brake before placing yourself between the tractor and the machine ...

Page 145: ...upling yoke Insert the lower hitch pins Remove the upper hitch pin Position the top link inside the automatic three point frame upper coupling yoke Insert the upper hitch pin inside the upper coupling yoke hole Secure each lower link with lynch pin Slowly reverse the tractor in line with the machine until being at 0 5 m 1 8 of the machine Adjust the lift linkage height to have the hitch points in ...

Page 146: ...nd machine circuits are not under pressure For models fitted with a 2 function electro hydraulic selector and For models fitted with a 3 function electro hydraulic selector Connect the hydraulic hose fitted with a shut off valve to the tractor single acting spool valve Connect hydraulic hoses to the tractor double acting spool valve For models fitted with a solenoid valve block Connect the hydraul...

Page 147: ...tion retracted tubes should not butt against the yokes As a safety measure a clearance L of at least 25 mm 1 must be maintained When at maximum length the tube overlap must not be below a third of its length If this is not the case Mark length H to cut when the transmission is the maximum overlap position Shorten the guard tubes and the transmission tubes by the same length Bevel and clean the tub...

Page 148: ... shaft at an angle X exceeding 30 Attach PTO shaft guard using chain provided in order to prevent it from rotating To avoid serious accidents the PTO drive shaft guards must be properly in place and fixed with the chains provided Immediately replace any worn or damaged guard ...

Page 149: ...n the hitch pins Lock the hitch point with the hitch lock 1 Insert and lock lynch pin 2 Adjust the top link length so that the machine is horizontal with regards to the ground Raise machine using tractor lift Parking stands Front parking stands Remove the parking stand lock pin 1 Reinstall parking stand 2 Insert pin in hole corresponding to transport position 3 Repeat procedures on the other parki...

Page 150: ... 1 Remove the parking stand lock pin 2 Reinstall parking stand 3 Insert pin in hole corresponding to transport position 4 Refit pin 1 Repeat procedures on the other parking stand For models fitted with DPM regulation Place the section valve holder in work position Position a Transport position Position b Working position ...

Page 151: ...nd upper holes corresponding to parking position 3 Repeat procedures on the other parking stand Park the machine on an even fairly level ground Only unhitch the machine when the tank is empty Make sure the spraying boom is folded Tighten tractor parking brake before placing yourself between the tractor and the machine For models fitted with DPM regulation Position section valve holder in parking p...

Page 152: ...draulic and electric connections Disconnect and store control box in a dry and clean place Depressurise the hydraulic circuit Disconnect hydraulic hoses and electric plug For models equipped with boom RVA RHX Rear parking stands Remove pin 1 Remove the parking stand lock pin 2 Lower parking stand 3 Insert pin in the hole corresponding to the parking position 4 Refit pin 1 Repeat procedures on the ...

Page 153: ...he automatic three point frame Unlock and remove the lynch pin of each hitch pin Remove the upper hitch pin Detach the top link from the machine end Insert the upper hitch pin inside the upper coupling yoke hole Remove the lower hitch pins Uncouple lower linkage arms Insert the lower hitch pins Secure each lower link with lynch pin The machine is uncoupled ...

Page 154: ...ge the PTO drive turn off the engine remove ignition key and wait until all moving parts have come to a complete stop and apply park brake Each time the machine is used After the first 15 hours of use Every 40 hours Every 100 hours At the end of each season Lubrication Grease PTO shaft Boom pivot points Cylinder pins Pulley pins The sliding frame 3 3 Oil change Piston diaphragm pump 3 3 3 ...

Page 155: ...5 hours of use Every 40 hours Every 100 hours At the end of each season Maintenance Clean Machine Filters Nozzles 3 3 Check Oil level Water circuit Booms 3 3 Check BYPASS valve Nozzle flow Powered valves 3 Adjustments Adjusting the boom arm angle Adjusting the boom arm alignment Adjusting the 3D safety 3 ...

Page 156: ...he PTO shaft u joints and guiding bushes Each time the 2 half PTO shafts are split Transmission tube The two grease nipples 2 Grease Boom pivot points 1 Cylinder pins 2 Pulley pins 3 The sliding frame 4 Lubrication intervals are indicated for normal conditions of use Clean grease nipples before greasing During intensive use with tractors of maximum authorized power it is recommended to grease at c...

Page 157: ...llect possible residual oil and give it to an appropriate processing center For models fitted with a PM105 pump Capacity 0 6 L 0 16 US gal of SAE 20W30 oil For models fitted with a PM125 pump Capacity 0 6 L 0 16 US gal of SAE 20W30 oil For models fitted with a PM140 pump Capacity 1 4 L 0 37 US gal of SAE 20W30 oil For models fitted with a PM165 pump Capacity 1 4 L 0 37 US gal of SAE 20W30 oil ...

Page 158: ...lug 1 Remove drain plug 2 Allow oil to drain completely Wait for dripping to stop Clean and reinstall drain plug 2 Replace it if necessary Pour the correct oil quantity and quality through the opening of the filler plug 1 The oil level must be over the level indicator 3 Clean and reinstall the filler plug 1 Replace it if necessary ...

Page 159: ...another authorized crop preventing run off Only wash the sprayer with clean water When cleaning with a high pressure washer do not insist on the seals of the cylinder hydraulic hoses wiring harnesses signalling lights and decals When spraying liquid nitrogen spray fluid or paraffined oil on the machine steel parts When optional equipment is used follow specific procedures mentioned in the related ...

Page 160: ...rs Place the valves in filter cleaning position Suction valve 1 Rinsing tank valve optional 4 Tank rotary cleaner lever G Product incorporator lever optional E Discharge valve A Remove nut 1 Remove protection 2 Clean filter 3 Reassemble the unit Check good sealing ...

Page 161: ... counterclockwise to open the drain shut off valve Clean the boom Fully turn knob clockwise to shut off the drain valve Nozzles Clean the nozzles with water with a brush and with compressed air Do not blow on the nozzle using your mouth to unclog it Do not use a metal item to unclog the nozzle ...

Page 162: ...lace it if necessary BYPASS valve Fully turn thumb wheel counterclockwise to open BY PASS valve 1 Rotate nozzle holders to place them in neutral position or Place the discharge valve in position A Place valves in spraying position Shut off the flow regulation valve Engage the tractor PTO PTO speed 540 min 1 Turn knob clockwise until pressure gauge indicates 7 bar 102 psi Immediately replace worn o...

Page 163: ...ipes replace them if damaged Check filter sealing Booms Check that all nuts and bolts are sufficiently tightened Torque 21 daN m 155 lbf ft Pressure gauge Check the condition of the pressure gauge and do not hesitate to replace it if necessary Flowmeter Refer to control box operator s manual ...

Page 164: ... half its capacity with clean water Check the type of nozzle The nozzles must be identical Select on the nozzle flow chart the theoretical flow value of a nozzle for a pressure of 3 bar 44 psi Switch to stationary spraying mode Open spraying Adjust pressure to 3 bar 44 psi Place a test tube underneath the nozzle Wait for 10 seconds Measure the volume collected in the test tube Calculate the nozzle...

Page 165: ... Select on the nozzle flow chart the theoretical flow value of a nozzle for a pressure of 3 bar 44 psi Calculate the theoretical boom flow The theoretical boom flow is equal to the theoretical nozzle flow multiplied by the number of boom nozzles Switch to stationary spraying mode Open spraying Display the instantaneous flow on the control box Adjust pressure to 3 bar 44 psi Note the flow displayed...

Page 166: ...e 3D safety Unfold the booms Tighten or loosen screw 1 to align the 3D safety and the boom Proceed the same way on the other side In case of whiplash of the 3D safety Tighten threaded rog 2 of safety spring Re tighten counter nut Proceed the same way on the other side Fold the booms ...

Page 167: ... place free of dust Put the machine under cover in a dry place Sprayer protection against freeze Rinse the spraying circuit Completely empty the rinsing tank Empty the main tank completely through the tank draining valve Fill the rinsing tank with 50 L 13 2 US gal to 100 L 26 4 US gal of antifreeze agent Let the antifreeze agent circulate in the whole spraying circuit Incorporator Tank gyrocleaner...

Page 168: ...nozzles and filters Rinse the spraying circuit 5 Machine recycling In case of recycling the machine will have to be recycled in conformity with the legislation in force in the country concerned Prior to proceeding with the recycling remove all plastic or rubber parts electric or electronic equipment Collect possible residual oil and give it to an appropriate processing center Parts only made up of...

Page 169: ...ly increase the engine speed until the PTO reaches 540 min 1 Faulty pressure gauge Replace the oil pressure gauge Clogged suction filter Clean the filter Make sure there are no foreign bodies Piston diaphragm pump The BY PASS valve adjustment is incorrect Adjust the BY PASS valve 7 bar 102 psi Punctured diaphragm Presence of water in the oil Contact you KUHN authorized dealer Worn or dirty valve C...

Page 170: ...ter axial flow impeller rotation Replace the flowmeter Foam formation Air inlet during suction Check suction circuit Excessive agitation Reduce the pto speed Use an antifoam product Open the recycling valve Difficult outer suction Suction tube crushed or punctured Replace suction tube Suction tube too long Maximum height 3 m 9 10 Reduce the suction height Limited pump backflow Open the flow regula...

Page 171: ...ed on the control box Incorrect speed information Check coherence between the distance measured and the distance indicated on the control box Incorrect control box setting Refer to control box operator s manual The pressure varies when a section is shut off DPM regulation DPME Regulation output proportional to the engine speed Incorrect calibrated return settings Adjust the calibrated returns DPAE...

Page 172: ...the hydraulic valve direction of action Excessive return pressure Connect the free return to the tractor tank The boom goes down too quickly Solenoid valve block Incorrect lowering speed limiting valve adjustment Tighten the limiter The lowering speed limiting valve is located underneath the solenoid valve block at the rear of the machine The hydraulic circuit oil is overheating Solenoid valve blo...

Page 173: ... it if necessary Close the casing 1 Check good sealing The cards are made up of 4 tie point blocks 1 Signalling 2 Outputs 3 Sensors 4 CAN BUS The terminal blocks have 3 levels 1 High 2 Middle 3 Low Prior to any maintenance or repair on the junction box disconnect the machine and tractor power supply Never replace damaged fuse by a fuse of higher value Keep fuses safe from rain and humidity ...

Page 174: ...ve 3 7H Section valve 4 7M Section valve 4 8H Section valve 5 8M Section valve 5 9H Section valve 6 9M Section valve 6 10H Section valve 7 10M Section valve 7 11H Section valve 8 11M Section valve 8 12H Section valve 9 Options 12M Section valve 9 Options 13H Section valve 10 Options 13M Section valve 10 Options 14H Section valve 11 Options 14M Section valve 11 Options 15H Function selector central...

Page 175: ...er 3M Reserved 4M Signal frequency Filling flowmeter 5M Analog signal Pressure sensor 6M Analog signal Electronic gauge 7M Reserved 8M Reserved From 1H to 8H 12 V From 1B to 8B Ground CAN BUS Harness connection From 1H to 4H or From 1M to 4M or From 1B to 4B 1 12 V 2 CAN HIGH 3 CAN LOW 4 Ground Blue Brown White Black ...

Page 176: ...osing central arms 6H Right outer arm opening 6M Right outer arm closing 7H Auxiliary down 7M Auxiliary up 8H Locking 8M Unlocking 9H Lowering left variable geometry 9M Raising left variable geometry 10H Lowering right variable geometry 10M Raising right variable geometry 11H Lowering height 11M Raising height 12H Slope left 12M Slope right 13H Drawbar left 13M Drawbar right 14H Reserved 14M Reser...

Page 177: ...axle Articulated hydraulic drawbar Front 4M Analog signal Follower axle Articulated hydraulic drawbar Rear 5M Reserved 6M Analog signal Height 7M Reserved 8M Reserved From 1H to 8H 12 V From 1B to 8B Ground CAN BUS Harness connection From 1H to 4H or From 1M to 4M or From 1B to 4B 1 12 V 2 CAN HIGH 3 CAN LOW 4 Ground Blue Brown White Black ...

Page 178: ...d by T kg Tractor unladen weight T1 kg Unladen load on tractor front axle T2 kg Empty load on tractor rear axle t kg Axle loads Tractor machine t1 kg Load on front axle Tractor machine t2 kg Load on rear axle Tractor machine M1 kg Total weight of front tool or front ballast M2 kg Total weight of rear tool or rear ballast a m Distance between the tools centre of gravity or the front ballast and the...

Page 179: ... the required minimum front load is reached Indicate front axle calculated load value and the one indicated in the tractor operators manual T1 real M1 x a b T1 x b M2 x c d b 4 Calculation of the total weight M real If the rear tool M2 is lighter than the minimum load required at the rear minimum increase tool weight until the required minimum rear load is reached Indicate calculated total load va...

Page 180: ...ue of the authorized capacity per tyre 2 tyres Minimum front rear ballasting kg Total weight kg kg Load on front axle kg kg kg Load on rear axle kg kg kg The minimum ballasting must be made by fitting a tool or an additional mass to the tractor The values obtained must be below or equal the authorized values If the data required to calculate the total weight axle loads and minimum ballasting are n...

Page 181: ...Appendix Mounted field sprayers OMNIS 179 T1 Load on front axle Tractor only T2 Load on rear axle Tractor only T Axle loads Tractor only ...

Page 182: ...t Axle loads Tractor machine Hopper empty Calculating the rear tool weight M2 M2 T t Calculating the distance d d b x T1 t1 M2 c If the total unit weight exceeds the tractor Gross Combined Weight Rating in accordance with the countrie s legislation empty the hopper to travel on public roads In any case we recommend to travel on public roads with empty hoppers and tanks ...

Page 183: ...Limited warranty Mounted field sprayers OMNIS 181 Limited warranty ...

Page 184: ...Mounted field sprayers 182 OMNIS Limited warranty ...

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KUHN Omnis 1000, Operator'S Manual

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Summary of Contents for Omnis 1000

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