Wallenstein WP240 Page 48 Operator'S Manual Download | Manualshive

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9.4 Maintenance Schedule

Refer to your engine instruction manual for specific

maintenance instructions / requirements.

Maintenance schedule

Perform at time shown or hour interval, whichever

comes fi rst.

Every 8 hours

or Daily

Every 40 hours

or Weekly

Every 100

hours or

Annually

Item

Check hydraulic hoses, fi ttings, frame slide

Check that all fasteners are secure

Check hydraulic oil level

Grease frame slide, hinges, pivot points

Change hydraulic oil fi lter

Clean machine

Service and Maintenance

WP240-WP270

3-Point Hitch Firewood Processor

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Summary of Contents for WP240

Page 1: ...OPERATOR S MANUAL 3 PointHitchFirewoodProcessor WP240 WP270 Part Number Z97115_OM W Rev Sep 2019...

Page 2: ...within the Operator s Manual The WP240 is able to split 27 maximum length while the WP270 is able to split 39 maximum length logs See Specifications on page 51 at the back of the manual for more deta...

Page 3: ...nts 23 3 8 Machine Break In 25 3 9 Pre Operation Checklist 25 4 Controls 26 4 1 Hydraulic Controls and Auto Cycle 26 4 2 Hydraulic Winch Control 27 4 3 Winch Gear Lever 27 4 4 Splitting Wedge Height L...

Page 4: ...________________ Owner s Signature __________ __________ __________ Delivery Date dd mm yy Pre delivery Inspection Inspect for damage from shipping Immediately contact the shipping company if damage i...

Page 5: ...ein Wood Processor when ordering parts or requesting service or other information The Serial Number Plate location is shown in the illustration Please record the product serial number in the space pro...

Page 6: ...cover the following 1 Normal maintenance or adjustments 2 Normal replacement of wearable and service parts 3 Consequential damage indirect damage or loss of profits 4 Damages resulting from Misuse ne...

Page 7: ...nerally rectangular with single or multiple symbols This decal informs what Personal Protective Equipment is required for safe operation Informative Decals are generally pictorial with a white backgro...

Page 8: ...eme situations typically for machine components which for functional purposes cannot be guarded WARNING Indicates a potentially hazardous situation that if not avoided could result in death or serious...

Page 9: ...ALL Safety and Operating instructions in the manual and follow them Most accidents can be avoided The most important safety device on this equipment is a SAFE operator DO review safety related items...

Page 10: ...for you to follow them In order to provide a better view certain photographs or illustrations in this manual may show an assembly with a safety shield removed However equipment should never be used i...

Page 11: ...be wiped out by a single careless act of an operator or bystander 2 The best safety feature is an informed careful operator we ask you to be that kind of an operator It is the operator s responsibilit...

Page 12: ...and feature sections of this manual each of the safety messages found on the safety signs on the machine engine operator s manual 2 PPE is recommended during assembly installation operation adjustmen...

Page 13: ...hazards and follows reasonable safety practices The manufacturer has designed this Wood Processor to be used with all its safety equipment properly attached to minimize the chance of accidents Study t...

Page 14: ...ng 21 Position machine so prevailing winds blow engine exhaust fumes away from operator s station 22 Keep working area clean and free of debris to prevent tripping Operate only on level ground 23 Stop...

Page 15: ...ile performing maintenance on this equipment 10 Inspect and tighten all bolts nuts and screws and check that all electrical and fuel connections are properly secured to ensure machine is in a safe wor...

Page 16: ...the work are allowed outside of the work danger zone minimized hazards Work Zone Workers helping the operator and wearing the appropriate PPE are allowed outside of the danger zone limited hazards Da...

Page 17: ...stacks split wood can tumble off the top of the pile 2 16 Winching Safety 1 Check rope condition before using winch Rope may break during operation if it is knotted has broken strands or sharp kinks R...

Page 18: ...ation has been reviewed Annually review this information before the season start up Make these periodic reviews of SAFETY and OPERATION a standard practice for all of your equipment We feel that an un...

Page 19: ...WP240 WP270 3 Point Hitch Firewood Processor Safety Safety 19...

Page 20: ...g and the area or particular function related to that area that requires your SAFETY AWARENESS Think SAFETY Work SAFELY IMPORTANT If safety signs have been damaged removed become illegible or parts re...

Page 21: ...g with your hands Wait for all moving parts to come to a complete stop before loading or clearing obstructions Z94241 Caution 3 When performing any maintenance on the machine ensure you stop and disen...

Page 22: ...ity of the owner or operator to read this manual and to train all other operators before they start working with the machine Follow all safety instructions exactly Safety is everyone s business By fol...

Page 23: ...ition 1 Check the general condition of the Wood Processor Ensure that all nuts and bolts are secure and that a moveable parts are secured and in their proper place 2 Always inspect the rope as it is p...

Page 24: ...Chute Height Adjuster Push Block Hydraulic Lines Hydraulic Cylinder Lead In Chute Bracing Jack Log Stabilizer Log Loader Chute 3 Point Hitch Frame Splitting Cradle Splitter Chute 4 Way Wedge Winch Ro...

Page 25: ...chanical condition that this checklist is followed Before operating the Wood Processor and each time thereafter the following areas should be checked off Pre operation Checklist Check and lubricate th...

Page 26: ...2 Controls the second half of the Auto Cycle Push down into detent and the cylinder retracts automatically When the cylinder is fully retracted the lever kicks out of the detent to neutral Auto Cycle...

Page 27: ...g the gear to free wheel The rope can then be easily pulled out to attach to a log Wind in Pull back Unwind Push forward Fig 6 WP240 WP270 Winch control Push Forward Freewheeling Pull Back Engaged Fig...

Page 28: ...ntre wedge with the centre of the log Lower Raise Fig 8 Splitting wedge height lever and label 4 5 Adjustable Log Length Guide This adjustable spring loaded guide is used by the operator to quickly in...

Page 29: ...r chute height 1 Lift the splitter chute slightly to take pressure off of the adjuster 2 Remove the latch pin that secures hitch pin 3 Pull out the hitch pin that holds the adjuster in place 4 Raise t...

Page 30: ...Or the drawbar can be removed 7 Stop tractor set park brake remove ignition key and wait for all moving parts to stop before dismounting IMPORTANT It may be necessary to add weight to the lower lift a...

Page 31: ...d install the retainers Return the turnbuckle to its original length and lock 5 Slowly raise the machine through its working range to make sure the hydraulic components and linkages don t bottom out 6...

Page 32: ...the shaft 3 Route and secure hoses along the hitch with clips tape or plastic ties to prevent binding and pinching 4 Remove the top pin and install the top link Use the turnbuckle to align the top lin...

Page 33: ...beverages or drugs which can hinder alertness or coordination while operating this equipment Consult your doctor about operating this machine while taking prescription medications Operate only on lev...

Page 34: ...ne 4 Run the engine for a few minutes to allow it to warm 5 Reduce engine RPM to low idle 6 Engage PTO or place hydraulic circuit lever in detent 7 Increase throttle setting to maximum speed for opera...

Page 35: ...the jacks NOTE Angle the jacks upward so they will contact the ground evenly when the chute is lowered 4 Remove the latch pin that holds the chute lock arm to the log loader chute 5 Pull the lock arm...

Page 36: ...ute to the required height using the chute lock arm and placing the hitch pins in the appropriate hole position 11 Unclip the winch hook from the log stabilizer chain 12 Check that the log stabilizer...

Page 37: ...ound to avoid catching on logs If required adjust the 3 point hitch so the lead in chute is level with the ground and the bracing jacks have a firm grip 14 Move the wagon trailer or conveyor into posi...

Page 38: ...he first log You may need to roll the log onto the scrap using a log peavey available from your dealer 4 Attach the winch hook onto the winch strap Fig 26 Winch Strap and Hook 5 Engage winch drive mec...

Page 39: ...ut the winch rope and re attach the winch hook 5 Engage the winch gear and begin winching the log through the log stabilizer up to the log length guide 6 Cut the log to length and allow it to roll int...

Page 40: ...h in At this point winch in another log behind the first one and use it to push the first log into the cutting area Fig 33 Push first log with next 1 Ensure the log in the Wood Processor is stable the...

Page 41: ...low 1 Move log into position with winch or peavey 2 Cut log and let it roll into the splitting cradle 3 Engage splitter 4 While the log is being automatically split use the winch to move the next log...

Page 42: ...ushed out of the chute as each additional log moves through the machine Set the chute height to pile on the ground or into a trailer wagon or conveyor Fig 36 Ground pile Processing Operation WP240 WP2...

Page 43: ...g roadways Never allow riders on the machine When transporting the machine review and follow these instructions 1 Clear the area of bystanders especially small children 2 Check that all the lights and...

Page 44: ...ove all entangled material 4 Check the condition of winch rope Replace or adjust as required 5 It is best to store the machine inside If that is not possible cover with a waterproof tarpaulin and tie...

Page 45: ...juries or damages caused by use of unapproved parts and or accessories A fire extinguisher and first aid kit should be kept readily accessible while performing maintenance on this equipment Periodical...

Page 46: ...rease fittings immediately 4 If fittings will not take grease remove and clean thoroughly Also clean lubricant passageway Replace fittings if necessary Location Grease Points Every 50 hours or annuall...

Page 47: ...are all properly torqued Every 100 hours or annually Wash and clean the Wood Processor remove entangled material wood chips small debris Grease Frame Slide Inspect daily grease every 40 hours or week...

Page 48: ...nterval whichever comes first Every 8 hours or Daily Every 40 hours or Weekly Every 100 hours or Annually Item Check hydraulic hoses fittings frame slide Check that all fasteners are secure Check hydr...

Page 49: ...3 Place a pan under the hydraulic oil reservoir drain 4 Remove the drain plug and drain the oil 5 Replace the drain plug 6 Fill the reservoir with 7 1 US gal 27 L of Dexron III oil 7 Operate the mach...

Page 50: ...f and call hydraulic technician Low engine speed Check that choke is off check throttle is set to maximum Control handle doesn t go to neutral after rod is fully retracted Detent set too tight Call te...

Page 51: ...ght 1614 lb 732 kg 1785 lb 810 kg Dimensions Extended L x W x H 220 x 60 x 66 559 cm x 152 cm x 168 cm 244 x 60 x 66 620 cm x 152 cm x 168 cm Dimensions Folded L x W x H 126 x 60 x 79 320 cm x 152 cm...

Page 52: ...eir head markings Imperial Bolt Torque Specifications Bolt Diameter Torque Value SAE Gr 2 SAE Gr 5 SAE Gr 8 lbf ft N m lbf ft N m lbf ft N m 1 4 6 8 9 12 12 17 5 16 10 13 19 25 27 36 3 8 20 27 33 45 4...

Page 53: ...values shown If a torque wrench is not available use the FFFT Flats From Finger Tight method Hydraulic Fitting Torque Tube Size OD Hex Size Across Flats Torque value Flats From Finger Tight Inches Inc...

Page 54: ...vy log timbers into position and finish getting your last logs through the Wood Processor 299001 PTO Hydraulic Power Pack For models WP240 WP270 Installs on your PTO and you re ready to go Designed to...

Page 55: ...26 Lever 2 26 M Machine Break In 25 Machine Set Up 35 Maintenance Labels 6 Maintenance Safety 45 Maintenance Schedule 48 N Next Log 40 O Operating safety 33 Operating Safety 13 Operation 33 Machine S...

Page 56: ...nce Schedule 48 Sign off form 18 Specifications 51 Hydraulic Fitting Torque 53 Splitter Chute Height Adjuster 29 Splitting 40 Starting 34 Stopping 34 Storage 44 Be Prepared 33 Placing Wood Processor i...

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Page 60: ...www wallensteinequipment com...

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