WAGO 765-4203/0100-0000 Product Manual Download Page 1

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Product manual | Version 1.0.0

WAGO I/O System Field

4-Port IO-Link Master Class A; EtherCAT; 24 V DC; 2.0 A;

4 × M12 Connection

765-4203/0100-0000

Summary of Contents for 765-4203/0100-0000

Page 1: ...Product manual Version 1 0 0 WAGO I O System Field 4 Port IO Link Master Class A EtherCAT 24 V DC 2 0 A 4 M12 Connection 765 4203 0100 0000...

Page 2: ...as been taken to ensure the accuracy and completeness of this documentation However as errors can never be fully excluded we always appreci ate any information or suggestions for improving the documen...

Page 3: ...14 4 2 Connections 15 4 2 1 Power supply 15 4 2 2 Communication Interfaces 16 4 2 2 1 IO Link Master 16 4 2 3 Network Connections 16 4 2 3 1 ETHERNET Interfaces 16 4 3 Circuit Diagram 17 4 4 Technica...

Page 4: ...upply Examples 42 6 3 Settings Options 45 6 3 1 Module Parameters 45 7 Transport and Storage 50 8 Installation and Removal 51 8 1 Installation 51 8 1 1 Tools Required for Installation 51 8 1 2 Before...

Page 5: ...zing the Module via the WAGO I O Field Webserver 73 10 3 1 4 1 Configure Ports 73 10 3 1 4 2 Accessing a Connected IO Link Device 77 10 3 1 4 3 Configuring IP Parameters 80 10 3 1 4 4 Storing Maintena...

Page 6: ...9 Emergency Error Codes 106 11 2 1 10 Events Triggered by the IO Link Master 108 11 2 1 11 Events Triggered by the IO Link Device 109 11 2 2 Diagnostic Data of the Modules 110 12 Service 111 12 1 Res...

Page 7: ...l data and approvals certificates for a product Instruction leaflet Is included with each product Contains initial information on safe handling of the product All documentation is available at www wag...

Page 8: ...o special instructions Modifications to the hardware or software have been made by the user or third parties that are not described in this documentation and that has contributed to the fault Individu...

Page 9: ...e result This symbol identifies the result of an action Lists Lists first level Lists second level Figures Figures in this documentation are for better understanding and may differ from the actual pro...

Page 10: ...ghts regarding patent utility model or design registration Third party trademarks are referred to in the product documentation The and TM symbols are omitted hereinafter The trademarks are listed in t...

Page 11: ...ut into operation by qualified electrical special ists per EN 50110 1 2 and IEC 60364 Comply with the laws standards guidelines local regulations and accepted technol ogy standards and practices appli...

Page 12: ...gloves and attach protective covers and or touch proof protection 2 5 Indirect Safety Only use a dry or cloth or a clothed dampened with water to clean the product Do not use cleaning agents e g abras...

Page 13: ...and configuration using the WAGO I O Field app and a mobile device WAGO I O Field Webserver integrated Webserver accessible via Ethernet over EtherCAT EoE with the following functions configuration pa...

Page 14: ...Product manual Version 1 0 0 4PORT IOL A FLD EC DC 24V 2 0A 4 Properties 4 1 View Figure 1 View Table 3 Legend for View Figure Function Position Custom Name Description ETHERNET 2 X21 ETHERNET interf...

Page 15: ...supply LED 24 VDC 12 2L X32 2L supply voltage LED 24 VDC IO Link Class A 8 X01 X04 IO Link port ports X01 X04 M12 A coded 9 1 3 5 7 IO Link port LEDs for ports X01 X04 channel B pin 2 7 0 2 4 6 IO Lin...

Page 16: ...Examples 42 There you will find information on the maximum permitted current consumption 4 2 2 Communication Interfaces 4 2 2 1 IO Link Master Table 5 IO Link class A IO Link Class A Pin Signal Descri...

Page 17: ...ue Item Number 0765 4203 0100 0000 Product function 4 Port IO Link Master Class A Product name short 4 PORT IOL A FLD EC 24 VDC 2 0 A Product name long 4 Port IO Link Master Class A EtherCAT 24 V DC 2...

Page 18: ...detection of changes However it should be noted that the transfer and pro cessing of the process data in the device and in the controller also take time and reduce the maximum in put signal change Rec...

Page 19: ...e and overvolt age Voltage drop through high side path Less than 200 mV Maximum capacitive load 1000 F parallel to 24 0 1 Hz 470 F parallel to 12 0 1 Hz 220 F parallel to 6 0 1 Hz Maximum inductive lo...

Page 20: ...he common reference point 4 4 6 Environmental Conditions Table 13 Environmental Conditions Property Value Surrounding air temperature operation 25 C 70 C Surrounding air temperature storage 40 C 80 C...

Page 21: ...nostic functions http www wago com UA DigitalConnector http www wago com UA Diagnostics Server profile Micro Embedded Device Protocol OPC UA TCP User access Anonymous read access only Username passwor...

Page 22: ...OPC UA The following figure shows the maximum permissible current I that can flow into the product as a function of the surrounding air temperature T 5 10 15 20 20 T C 25 30 35 40 45 50 55 60 65 70 I...

Page 23: ...r with the follow ing specifications Operating frequency 2402 2480 MHz Maximum RF output power 20 mW RED Certificate number R20 0936 01 TEC Slimline FCC FCC ID 2AKUE SLIMLINE ISED Certificate number 2...

Page 24: ...g output process data One object 0x160x for each port with the IO Link output data or the value of the digital output Object 0x1610 for transferring the digital outputs of all ports pin 2 in each case...

Page 25: ...sed in slot IO Link Port X04 and can be 1 2 4 8 16 or 32 bytes 0x6030 02 1 byte Input byte 1 0x6030 20 1 byte Input byte 31 Objects 0x1A0x with port operating mode Digital input The following table de...

Page 26: ...A 7 Port X04 pin 2 DI B or DO B Byte 2 0 7 0 Table 23 Input Process Data pin based assignment Byte Bit Input Process Data Byte 1 0 Port X01 pin 4 DI A or DO A 1 Port X02 pin 4 DI A or DO A 2 Port X03...

Page 27: ...ital output The assignment is as follows Object 0x1600 is assigned to port X01 Object 0x1601 is assigned to port X02 Object 0x1602 is assigned to port X03 Object 0x1603 is assigned to port X04 Objects...

Page 28: ...te PD C Q pin 4 Port X01 pin 4 functions as digital output Object 0x1600 contains object 0x7000 01 and transfers the outputs data to the digital output connected to port X01 pin 4 Bit 0 0 output off B...

Page 29: ...hod is helpful for commissioning systems and troubleshooting The Forcing function can be accessed through the following tools WAGO I O Field Webserver WAGO I O Field app on mobile devices Systems like...

Page 30: ...with the device 5 3 Monitoring Functions The 765 Series modules have extensive internal sensors for measuring Temperatures Currents Voltages The measurements are performed for the module and for pin...

Page 31: ...module Using a Web browser the user can view the Web pages and dis play and modify parameters WAGO I O Field App The WAGO I O Field app is an app for mobile devices that can communicate with a 765 mod...

Page 32: ...you have changed parameters of the port configuration via the WAGO I O Field Web server the WAGO I O Field app the WAGO IO Link Configurator or the OPC UA Client please note that these changes are in...

Page 33: ...mation include Display current measured values for the ports temperature voltage current and state on pins 1 2 and 4 Display information about the connected IO Link module Display the status informati...

Page 34: ...on Set up and manage users 8 Logging Users on and off and Managing Them 87 Sign in Sign out Log users on and off 5 5 4 WAGO I O Field app The WAGO I O Field app is an app for maintenance diagnostics o...

Page 35: ...to modules with integrated IO Link master ports The functional scope described can vary depending on the module type Note Read the online help You can find Product specific information on the WAGO App...

Page 36: ...es current voltage temperature Events overcurrent overload and overtemperature Read status information Read process data Read statistics minimum maximum current per pin minimum maximum voltage per pin...

Page 37: ...tem Do not connect control components and control networks to an open network such as the Internet or an office network WAGO recommends protecting control components and control networks against unaut...

Page 38: ...The module has integrated protective functions see 8 Overload protection 30 to prevent damage in overload situations such as overcurrent or short circuit However it is important not to rely on these...

Page 39: ...es to the total current in a supply cable If this upper limit is ex ceeded there is a risk of destruction of or damage to the module To avoid this protect each supply line with a fuse or circuit break...

Page 40: ...individual pins of the ports The following upper limits apply to the currents on the pins of the individual ports Table 35 Upper Limits for Current on the Individual Pins of the Connections Pin Norma...

Page 41: ...currents in supply cables 1 and 2 must be followed at all times Table 38 Rules for Supply Cables 1 and 2 Current Supply Cable 1 Supply Line 2 Total current for the supply cable rule 1 IX31_1L 16 A IX3...

Page 42: ...the calculated total currents of the two supply cables are measured by the chip used in the 765 Series products and thus can be recorded by a monitoring application These val ues can be accessed via t...

Page 43: ...are thus permissible Example of a Power Supply Group via PWR OUT If you connect another device to the PWR OUT X32 power supply output this forms a supply group The maximum permissible current feedthro...

Page 44: ...port X02 one digital input output with max current demand of 1 A on pin 1 On port X03 one digital input output with max current demand of 0 5 A on pin 1 On port X04 one digital input output with max...

Page 45: ...3 Settings Options 6 3 1 Module Parameters Indexes 0x2000 to 0x2003 Parameters with indexes 0x2000 to 0x2003 configure the module Table 39 Module Parameters Index Subindex Parametername Value Range De...

Page 46: ...ce and in connection with the WAGO I O Field app 0x2003 02 BT timeout 6 59 s 30 Switch off time of the Bluetooth inter face if not used a new Bluetooth connection can be established by an optical sign...

Page 47: ...n or der for a signal change to be de tected 150 15 ms filter time 200 20 ms filter time 0x2100 24 0x2110 24 Port X01 X02 Configuration IOL input length 0 32 0 Length of the input data Set automatical...

Page 48: ...ware Please do not change 0x8000 25 0x8010 25 IO Link port X01 X02 Process Data Out put Length 0 223 0 Length of the output data Set automatically by the configuration software Please do not change 0x...

Page 49: ...ge Time Basis Bits 6 7 Factor Bits 0 5 Port Cycle Time Formula Examples 32 3 2 ms 48 4 8 ms 64 127 0 4 ms 01 0 63 6 4 ms 0 4 ms factor 68 8 0 s 93 18 0 ms 100 20 8 ms 128 191 1 6 ms 10 0 63 32 ms 1 6...

Page 50: ...l protection during transport and storage Store the product in suitable packaging preferably the original packaging Only transport the product in suitable containers packaging Make sure the product co...

Page 51: ...ainst weather exposure no di rect sunlight no salt water or spray Note that the module should not be installed in the immediate vicinity of objects or de vices that can get hot For a high level of mod...

Page 52: ...rom each other and to give them a large surface to dissipate heat to the surrounding air 8 1 6 Installation You can install the product directly on your equipment with screws Mount the product on a fl...

Page 53: ...ion allow it to cool before touching it or use gloves Prepare for removal as follows 1 If the product is contaminated clean it before removal It is especially important to clean contaminated screw cla...

Page 54: ...nstructions to reduce interference Lay network cables e g fieldbus cables in their own cable ducts Do not lay network cables parallel to power supply cables through which high power flows When install...

Page 55: ...r supply to connection X32 The following procedure is especially advantageous Install the power supply for the module electronics independently of the power supply for the actuators Provide independen...

Page 56: ...ICE Damage to electronics For passthrough of the supply voltage the following should be noted The maximum total current permitted on 1L is 16 A The maximum total current permitted on 2L is 16 A The te...

Page 57: ...lculated approximately with the following formula RL l K A where RL Cable resistance I Cable length K Specific cable resistance of the conductor material usually copper according to manufacturer s spe...

Page 58: ...which you have mounted the module 2 Connect the port of the EtherCAT master to X21 IN of the EtherCAT slave using an ETHERNET cable 3 Tighten the pluggable connector using the knurled head screw Conn...

Page 59: ...upply contacts see Rule 3 in 8 Design Power Supply 38 section Rule 3 Ports X01 X02 etc The following figure shows the potential routing of the two load circuits within the module If a port is operated...

Page 60: ...4 3 1L 1L DIO B C Q 1L 1 2 4 3 1L 1L DIO B C Q 1L 1 2 4 3 1L 1L DIO B C Q 1L FE PWR IN PWR OUT 4 1 3 2 2L 1L FE 2L 1L 4 1 3 2 2L 1L FE 2L 1L Ethernet Ethernet Figure 10 Schematic Circuit Diagram of t...

Page 61: ...red port configuration IO Link master and pin 2 as a digital output Connection of a digital input at channel A Required port configuration pin 4 as digital input and pin 2 disabled Connection of two d...

Page 62: ...anual Version 1 0 0 4PORT IOL A FLD EC DC 24V 2 0A Connection Option Description Connection of a digital output on channel A and a digital input on channel B Required port configuration pin 4 as a dig...

Page 63: ...ting the IP address for the Module for the EtherCAT Master You can set the IP address for the module in the configuration software of the EtherCAT master e g TwinCAT To do so create a configuration pr...

Page 64: ...port of the 765 mod ule corresponds to a slot For each IO Link port X01 X02 specify what is connected to it IO Link device and how much process data it transmits Digital Input Digital Output whether n...

Page 65: ...tting Parameters You can set the parameters for the module in the configuration software of the EtherCAT master The existing parameters contain the basic settings for the module which you can adapt to...

Page 66: ...evice information Product data and WAGO contact information Device version Information on the product version Hardware name and version number Software name and version number Website version number M...

Page 67: ...the Information Status Configuration IOL and Process data tabs The Configuration tab also offers the option of making port settings You can access the port information as follows 1 From the main menu...

Page 68: ...rmation tab shows the following current measured values for each of pin 1 pin 2 and pin 4 of the selected port Temperature of the pin measured in C Voltage on the pin measured in volts Current flowing...

Page 69: ...er of profile IDs in the profile characteristic index 0x000D of the connected product Vendor name Detailed name of the manufacturer vendor of the connected device up to 64 characters Vendor text Addit...

Page 70: ...operating mode What is the true input output data length of the connected product in bytes What is the manufacturer ID or product ID of the product connected to the IO Link port Proceed as follows to...

Page 71: ...9 Meaning of the Individual Bits Bits of Port Quality Info Description Bit 0 0 input process data valid 1 input process data invalid Bit 1 0 output process data valid 1 output process data invalid Bit...

Page 72: ...is value is the device ID of the connected product 10 3 1 3 12 Displaying Process Data You can view the process data associated with a specific port on the Process Data tab Proceed as follows to view...

Page 73: ...0 8 Forcing IO Link ports 91 10 3 1 4 1 Configure Ports Figure 17 Port XX Menu Item Configuration Tab The Configuration tab is used to display and modify the following port settings for the se lected...

Page 74: ...e expected cycle time 10 Click the Apply button Your changes now take effect Configuring the Operating Mode for Pin 4 of the Port You can select the port operating mode for pin 4 of the selected IO Li...

Page 75: ...digital output The signal is permanently set to logic 1 for testing pur poses only Configuring the Device Check for Validation and Backup Note In the IOL Autostart operating mode see above this drop d...

Page 76: ...during Validation and Backup Selection Option Inspection Level Backup Level Description No device check NO_CHECK Disable No device check is performed Type compatible de vice V1 0 TYPE_COMP Disable Dev...

Page 77: ...specification Required Rights Changes to settings require operator or admin rights If you do not have these the tab is grayed out and the displayed values cannot be edited Access to IO Link Device To...

Page 78: ...sult Figure 19 Ports X01 X08 Read Access to IO Link at Index 43 and Subindex 0 Unsuccessful Read Failed If the operation was not successful an error message appears in the history with error codes fro...

Page 79: ...med If the operation was successful the text Write ok and the result appear in the history The entries in the history then have the following structure Time Index Subindex Write ok Result If the opera...

Page 80: ...therCAT master configures the module s IP address Therefore with EtherCAT modules no manual IP address configuration is necessary 10 3 1 4 4 Storing Maintenance Information On the Maintenance Informat...

Page 81: ...Printable ASCII string max 32 characters Uniform label string in the system for the location where the device is in stalled I M1 TAG_LOCATION Installation Date ASCII time indication max 32 characters...

Page 82: ...32 characters Date time of the next ser vice e g firmware update To make changes to the maintenance information 1 From the Webserver main menu left select the Settings menu item The Device Configurati...

Page 83: ...ick the Select file button A file selection dialog opens 4 Select the firmware container file FWUPDATE ZIP from this dialog The name of the selected firmware container file appears in the File field 5...

Page 84: ...me Reset Application Pa rameters Application specific data port configuration and parameters remanent parame ters Reset All All Settings To reset the module to the factory settings proceed as follows...

Page 85: ...are used Current version of the Bluetooth hardware used Chip identifier of the Bluetooth chip used Interface identifier of Bluetooth interface module Individual DM code of the product can be scanned b...

Page 86: ...h Bluetooth if the product has an approval for the specific country or region To enable the Bluetooth interface you must have the WAGO I O Field app installed on the smartphone or tablet Proceed as fo...

Page 87: ...oceed as follows to switch LED forcing externally controlled LED mode on Slide the LED forcing switch to the right LED forcing switches on The LED on the Bluetooth interface can now be externally cont...

Page 88: ...out menu item changes back to Sign in Guest User Access By default the Webserver recognizes the user guest without a password this was set up for initial access or guest access Initial Login as Admin...

Page 89: ...can be created in the second row Proceed as follows 1 In the Username field enter the username to use for the user Users that are al ready in use are not allowed here 2 In the Password field enter the...

Page 90: ...ebserver you must be logged in there with operator or administrator rights To perform forcing pro ceed as follows 1 From the Webserver main menu left select the DIO Forcing menu item 2 Check the Forci...

Page 91: ...forcing functionality through a forcing medium e g the WAGO I O Field Webserver it is locked for all other users of the module They cannot access the forcing functionality until the user that is acti...

Page 92: ...it proceed as follows 1 Check the force box for the port in question 2 For this port you can enter 16 byte substitute values in hexadecimal format in the set value hexadecimal input fields of the colu...

Page 93: ...The manual is available in the download area for the WAGO IO Link Configurator soft ware at www wago com item number 0765 4203 0100 0000 10 3 3 WAGO I O Field app 10 3 3 1 Parameterizing a Module wit...

Page 94: ...ion node The path to this node is Root Object DeviceSet device name Table 61 Identify Devices Node Name Node Class Access Description Manufacturer Variable Read Device manufacturer ManufacturerUri Var...

Page 95: ...teresis unit 0 1 C If the temperature exceeds the limiting value the temperature must fall back below the limiting value by the hysteresis to revoke the diagnosis UnderTemperature Variable Read 25 C L...

Page 96: ...le Read Average voltage in supply cable 1 unit mV MeanVoltageL2 Variable Read Average voltage in supply cable 2 unit mV The OPC UA server provides nodes with measured values for each port and each ind...

Page 97: ...n the MaxCur rentPin1 node The path to this node is Root Object DeviceSet device name IOLinkMaster PortXX Statistics Current Temperature Voltage The following table lists port specific statistical inf...

Page 98: ...8 Product manual Version 1 0 0 4PORT IOL A FLD EC DC 24V 2 0A Node Name Node Class Access Description MinVoltagePin1 MinVoltagePin2 MinVoltagePin4 Variable Read Minimum voltage on pin 1 pin 2 or pin 4...

Page 99: ...LED indicates the status of the system product Table 69 System Status LED Color State Description SYS system status Duo LED yellow green Green On System status OK Yellow On Firmware update is active O...

Page 100: ...A host watchdog timeout has occurred Possible cause 2 Synchronization error the module switches automatically to Safe Operational Red Double flash Process data watchdog timeout A process data watchdo...

Page 101: ...port X03 and 6 port X04 indicate the status of the IO Link Master or digital input output channel A LEDs 1 port X01 3 port X02 5 port X03 and 7 port X04 indicate the status of the digital input output...

Page 102: ...an contain at most the number of diagnostic messages specified in subindex 1 Maximum Messages These can be retrieved starting with subindex 6 Subindex 0 indicates the highest subindex under which a di...

Page 103: ...e too high Acknowledgment Mode Read 0 No diagnostic messages have been acknowledged so far Read 0 Subindex of last acknowledged diagnostic message 6 69 Writing 0 All acknowledged diagnostic messages a...

Page 104: ...0 Error messages are stored in the diagnostic message queue 1 Error messages are not stored in the diagnostic message queue Bit 4 Mode selection for reaction to diagnostic history buffer overflow 0 O...

Page 105: ...lated from this by read ing the current time stamp object 0x10F8 and calculating the age of the message Bits 5 7 Reserved Bits 8 15 Number of parameters in this diagnostic message Text ID UINT16 Text...

Page 106: ...its 4 5 Type 0 reserved 1 notification 2 warning 3 error Bit 3 Source 0 device remote 1 master port Bits 0 2 Instance 0 unknown 1 3 reserved 4 application 5 7 reserved 11 2 1 9 Emergency Error Codes T...

Page 107: ...oltage 0xFF01 Overvoltage Overvoltage in supply line 1L The supply line has exceeded the limiting value for the maximum voltage Check supply voltage 0xFF02 Overtempera ture Overtemperature The device...

Page 108: ...d provides information on how to remedy faults Table 84 IO Link Master Events IO Link Event Code Description Remedy 0x17FF Process data error Check submodule configuration 0x1800 No device access loss...

Page 109: ...onnected IO Link Device 0x1000 General malfunction IO Link device reports unknown error 0x4000 Temperature error Eliminate overload 0x4210 Device overheating Eliminate heat source 0x4220 Device underc...

Page 110: ...ules Index Sub in dex Name Explanation Type Flag s Default 0xA000 Diagnostic Data Diagnostic Data of IO Link Port 1 RECORD 0 Highest supported subindex Highest supported subindex UINT8 RO 1 IO Link St...

Page 111: ...WAGO I O Field Webserver 8 Resetsetting the Module to the Factory Settings 83 12 2 Updating Firmware The device s firmware can be updated Use the WAGO I O Field Webserver for this pur pose You need th...

Page 112: ...ly disposal benefits health protects the environ ment from harmful substances in electrical and electronic equipment and enables sus tainable and efficient use of resources Observe national and local...

Page 113: ...les These limits are designed to provide reasonable protection against harmful interference when the equipment is operated in a commercial environment This equipment generates uses and can radiate rad...

Page 114: ...le in the IP67 housing serves the acquisition and output of data via sensors and actuators for the industrial control technology The integrated Blue tooth interface of the product allows the parameter...

Page 115: ...droidTM is a trademark of Google LLC Apple the Apple logo iPhone iPad and iPod touch are registered trademarks of Apple Inc registered in the USA and other countries App Store is a service mark of App...

Page 116: ...UA is a registered trademark of the OPC Foundation PROFIBUS is a registered trademark of the PROFIBUS Nutzerorganisation e V PNO PROFINET is a registered trademark of the PROFIBUS Nutzerorganisation...

Page 117: ...ignment of the Digital Input 25 Table 21 Object 0x1A10 Assignment of the Digital Inputs 26 Table 22 Input Process Data port based assignment 26 Table 23 Input Process Data pin based assignment 26 Tabl...

Page 118: ...Down Menu Selecting the Operating Mode for Pin 4 of the Selected IO Link Port 74 Table 53 IQ Behavior Drop Down Menu Configuration of Pin 2 I Q for IO Link Class A De vices 75 Table 54 Possible Value...

Page 119: ...79 Flags for Controlling the Sending and Saving of Diagnostic Messages 104 Table 80 Structure of a Diagnostic Message in Subindexes 6 to 69 105 Table 81 Event Qualifier 106 Table 82 Emergency Error C...

Page 120: ...13 Information Tab Port XX Menu Item 68 Figure 14 Information Tab Port XX Menu Item 69 Figure 15 Port XX Menu Item Status Tab 70 Figure 16 Port XX Menu Item Process Data Tab 72 Figure 17 Port XX Menu...

Page 121: ...765 4203 0100 0000 List of Figures Product manual Version 1 0 0 121 4PORT IOL A FLD EC DC 24V 2 0A...

Page 122: ...s catalogs videos and other WAGO media are subject to copyright Distribution or modification of the contents of these pages and videos is prohibited Furthermore the content may neither be copied nor m...

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