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Operator'S Manual

Wacker Neuson HI 110HD D, Operator'S Manual

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HI 110 / 200 / 300

Maintenance

ghi_tx001450gb.fm

57

7.8

Inspecting the Electrical Connections

After disconnecting the power cord, check all electrical connections for the
following:

Proper connections. Be sure that all connections are complete and tight.

Corrosion. Clean or replace if necessary.

Damaged wires/connectors. Replace if necessary.

Proper ground.

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Summary of Contents for HI 110HD D

Page 1: ...5000192822 06 0614 5 0 0 0 1 9 2 8 2 2 Operator s Manual Indirect Fired Air Heaters HI 110D HI 110HD D HI 200D HI 200HD D HI 300D HI 300HD D EN...

Page 2: ...distribution not authorized by Wacker Neuson Production Americas LLC represents an infringement of valid copyrights Violators will be prosecuted Trademarks All trademarks referenced in this manual are...

Page 3: ...These instructions have been written expressly by Wacker Neuson Production Americas LLC and must be followed during installation operation and maintenance of the machines Machines covered by this man...

Page 4: ...improve the performance or safety standards of its machines The information contained in this manual is based on machines manufactured up until the time of publication Wacker Neuson reserves the righ...

Page 5: ...ling the Lift Brackets if equipped 20 4 2 Installing the Wheels and Handle 21 4 3 Controls and Service Locations 22 4 4 Control Panel 24 4 5 Recommended Fuels and Fuel Blending Guide 25 4 6 Inspecting...

Page 6: ...Fuel Heater Filter 52 7 4 Inspecting and Cleaning the Cadmium CAD Cell 53 7 5 Cleaning the Fan Blades and Motor 54 7 6 Cleaning the Interior Shell 55 7 7 Inspecting the Flame Head 56 7 8 Inspecting t...

Page 7: ...al personal hazards f Obey all safety messages that follow this symbol DANGER DANGER indicates a hazardous situation which if not avoided will result in death or serious injury f To avoid death or ser...

Page 8: ...persons on the work site Machine damage caused by misuse is not covered under warranty Do not use this machine indoors without proper exhaust venting designed for indoor use which meets all applicable...

Page 9: ...The machine is set up correctly according to the instructions in the Operator s Manual The machine is clean The machine s labels are legible When operating the machine Do not modify or defeat the saf...

Page 10: ...en and pets away from the machine When operating the machine Do not connect ductwork between the exhaust outlet port and the supply air inlet port Never operate the machine in areas that contain flamm...

Page 11: ...before each use and replace damaged cords Replacing parts and labels When maintaining the machine When replacement parts are required for this machine use only Wacker Neuson replacement parts or those...

Page 12: ...fety Information HI 110 200 300 12 ghi_si000463gb fm Hearing protection Safety toed footwear In addition before servicing or maintaining the machine Tie back long hair Remove all jewelry including rin...

Page 13: ...HI 110 200 300 Labels ghi_si000464gb fm 13 2 Labels 2 1 Label Locations wc_gr009251 A A C C E F 4 4 B P P J J B G H K H K L D G H H A A F C C E B B G D G N N HI 110 HI 200 L...

Page 14: ...Labels HI 110 200 300 14 ghi_si000464gb fm HI 300 HD 4 HI 300 A A F C C E P B B J H K L D G H wc_gr009252 N 4 P J H K L H A A F C C E B B G D G N...

Page 15: ...face hazard B WARNING Entanglement hazard Rotating machinery Do not reach inside machine when engine is running C NOTICE Lifting point D WARNING Electric shock hazard Disconnect power before servicing...

Page 16: ...children clothing and combustibles away J Safety instruction label for diesel fuelled heaters K A nameplate listing the model number item number revision number and serial number is attached to each u...

Page 17: ...you earn credits toward LEED EQ 3 1 and 3 2 certification P DIRECTIONS FOR OPERATION 1 Connect the machine to 120V power sup ply using a 12 3 x 50 foot max 10 13 x 100 foot max extension cord 2 Wait...

Page 18: ...Labels HI 110 200 300 18 ghi_si000464gb fm Fork lift pocket...

Page 19: ...debris and dust Except for the HI 300HD use all four lifting points on the sides of the machine when using an aerial lifting rig When using an aerial lifting rig on the HI 300HD use the designated lif...

Page 20: ...Operation 4 1 Installing the Lift Brackets if equipped Before attempting to lift the machine the lift brackets must be installed 1 Remove the machine from the crate 2 Intstall the four lift brackets...

Page 21: ...ounting brackets a to the sides of the fuel tank 3 Insert the ends of the axle b through the axle mounting brackets 4 Place a wheel c and flat washer d on each end of the axle as shown 5 Insert hitch...

Page 22: ...Operation HI 110 200 300 22 ghi_tx001447gb fm 4 3 Controls and Service Locations wc_gr009253 HI 110D j HI 200...

Page 23: ...0 HD 009254 j HI 300 j Ref Description Ref Description a Exhaust flue f Air inlet and fan guard b Control panel g Access panel c Manual transport handle h Fuel filter d Fuel fill location j Manual hol...

Page 24: ...n See topic Starting the Machine e Power cord c Thermostat receptacle Symbol Meaning function Symbol Meaning function Press and hold the button to reset the machine when a burner fault has occurred Th...

Page 25: ...n this machine Fuel Blend Guide Lowest expected ambient temperature F C Generator powered Shore powered Below 5 15 50 50 blend of 2 diesel and 1 diesel plus additives OR 50 50 blend 2 diesel and K1 ke...

Page 26: ...hose assembly each time before operating the heater Replacement hose Replace a damaged hose assembly with an equivalent as specified on the machine label WARNING Fire and explosion hazards A damaged...

Page 27: ...vement Proximity restrictions The machine must be located a safe distance from any other structures vehicles materials or other combustible surfaces The following proximity restrictions apply for all...

Page 28: ...ive vent bends elbows and long horizontal runs Keep air inlets and outlets free from obstruction Ensure that there are no bulky objects or sheets covers near or on the machine Routing the vent piping...

Page 29: ...200 300 Operation ghi_tx001447gb fm 29 Note The above venting diagram shows suggested venting layouts only Consult all appropriate governing bodies or local contractor for venting and fresh air requir...

Page 30: ...e the static air pressure limits specified in Technical Data Requirements Machine shut down and cooled Machine properly positioned Procedure To install the ducts carry out the following procedure 1 Op...

Page 31: ...ts the air flow through the machine and may cause a high temperature shut down fault MODEL RETURN DUCTING SUPPLY DUCTING Return duct adapter Maximum number of 25 ft duct sections Total combined length...

Page 32: ...o connect power to the machine 1 Verify that the operation mode switch is in the OFF 0 position 2 Connect the main power cord cord to a properly rated power source Note If the ambient temperature is b...

Page 33: ...fuel tank cap if applicable is secure Operation mode switch Check that the operation mode switch is in the OFF position Main control panel Check that proper power supplies have been con nected at the...

Page 34: ...nal heater that warms the nozzle to the required operating temperature 2 The burner will start firing If a remote thermostat is not being used the burner will fire continuously In applications in whic...

Page 35: ...opic Connecting Power to the Machine 2 Wait up to 30 minutes longer for colder temperatures 3 Start the machine See topic Starting the Machine Note In extreme wind the machine may need to be temporari...

Page 36: ...osition c Shutdown sequence The following sequence of events will occur after turning the machine off 1 The burner will shut down 2 The blower will stop when the machine is sufficiently cool WARNING E...

Page 37: ...urn red f To clear a burner fault press and hold the burner fault lamp reset button for 2 3 seconds until the lamp goes out f Re start the machine f If the burner fault re occurs see Basic Troubleshoo...

Page 38: ...r end d within the area to be heated 4 Adjust the target temperature with the dial e Result The machine will now be controlled by the remote thermostat Thermostat adapter An adapter is available to co...

Page 39: ...ly control the target temperature Exhaust pipe An insulated exhaust pipe that offers a method of directing exhaust away from the application area Inlet and outlet covers Vinyl covers that protect the...

Page 40: ...re below to remove the access panel 1 Shut down the machine and allow it to cool 2 Disconnect the power cord from the power source 3 Remove the screws that fasten the access panel g Note There are six...

Page 41: ...crew d to disconnect the ground wire c from the burner assembly b 5 Rotate the burner assembly counter clockwise and remove it from the flame head and air tube assembly e 6 Perform the required mainte...

Page 42: ...above or below the location of where the last adjustments were made Before starting at a new job site After any burner maintenance or repair has been performed If burner performance is in question Pro...

Page 43: ...heater reaches 71 C 160 F 8 Analyze the combustion Follow the combustion analyzer manufacturer s instructions and the general guidelines below Use the access hole in the exhaust stack Take several sam...

Page 44: ...n The condition of the electrodes will drastically affect your machine s ability to fire efficiently Procedure Remove the burner assembly and inspect the condition of the electrode tips a Refer to the...

Page 45: ...ly 2 Place an adjustable wrench on the large fitting a on the nozzle base c 3 Place another adjustable wrench on the nozzle b 4 Rotate the nozzle counter clockwise and remove it from the assembly Inst...

Page 46: ...procedure 1 Remove the access panel See topic Removing the Access Panel 2 Disconnnect one of the wires from the solenoid valve a 3 Remove the threaded plug b from the pressure test port c using a hex...

Page 47: ...c 11 Re connect the solenoid wire 12 Close the access panel and re install the two bolts a that secure the panel 6 7 Setting the Air Band Requirements Machine shut down Power disconnected Procedure P...

Page 48: ...hell Clean and check adjust burner electrode settings Inspect the heat exchanger Inspect electrical components Inspect the blower motor and belts Replace the belt if necessary Replace the burner nozzl...

Page 49: ...conditions exist The machine has been transported over extremely rough roads or terrain The machine transport vehicle has been involved in an accident The machine has been dropped There is visible dam...

Page 50: ...ube assembly 3 Remove the cover d from HI 200 and HI 300 machines 4 Remove the bolts that secure the heat exchanger e to the lower shell 5 Lift the heat exchanger out for visual inspection by either o...

Page 51: ...amber while you peer through the burner mounting hole g Look for signs of light inside the combustion chamber Results Do not use the machine if any of the following conditions exist Contact Wacker Neu...

Page 52: ...ve the screw that secures the cover to the housing a 3 Remove the filter b 4 Inspect the O ring c Replace it if it is cracked damaged or deformed 5 Install the new filter 6 Reinstall the cover Result...

Page 53: ...Access Panel 2 Twist and pull out the plastic protective holder 1 off the base of the burner assembly The CAD cell 2 is inside this plastic holder 3 Inspect the CAD cell for cleanliness Be sure the c...

Page 54: ...fan guard f There are four screws that secure the fan guard 2 Remove the the access panel g See topic Removing the Access Panel This procedure continues on the next page WARNING Electric shock hazard...

Page 55: ...ll prior to the first seasonal use every 1200 hours or annually or as needed To clean the interior shell carry out the following procedure 1 Remove the fan guard See topic Cleaning the Fan Blades and...

Page 56: ...cess panel See topic Removing the Access Panel 2 Remove the burner assembly See topic Removing and Installing the Burner Assembly The flame head is attached 3 Inspect the flame head for the following...

Page 57: ...ical Connections After disconnecting the power cord check all electrical connections for the following Proper connections Be sure that all connections are complete and tight Corrosion Clean or replace...

Page 58: ...proper operation Item Method task Burner Remove all dirt and debris Ensure that the air intake area is unobstructed Hoses connectors and couplings Wipe clean with cloth Trailer if equipped Clean with...

Page 59: ...Faulty electrodes Cad cell detecting external light Cad cell defective Burner control defective Fill fuel tank Replace burner nozzle Replace electrodes Check the Cad cell enclosure The burner starts f...

Page 60: ...516 173 117 Fuel consumption L gal hr 3 1 0 81 5 6 1 48 Efficiency 82 5 84 5 Noise level at 1 m dB A 74 77 Power requirement VAC Hz 120 60 120 60 Electrical current Ampere 15 15 Weight no fuel kg lb...

Page 61: ...sumption L gal hr 8 2 12 8 2 12 Efficiency 83 5 83 5 Noise level at 1 m dB A 75 75 Power requirement VAC Hz 120 60 120 60 Electrical current Ampere 15 15 Weight no fuel kg lb 160 352 202 8 447 Height...

Page 62: ...Technical Data HI 110 200 300 9 3 Dimensions HI200D HI200HD D in mm 9 4 Dimensions HI300D HI300HD D in mm in mm wc_gr012069 65 4 1661 30 762 38 6 983 wc_gr012070 69 1740 30 762 50 1270 wc_gr012071 34...

Page 63: ...wc_td000400gb fm 63 HI 110 200 300 Technical Data...

Page 64: ...D RD RD RD YL BU GY WH WH WH WH WH WH WH RD TGRD91 CSA120V L N wc_gr012018 No Description No Description 1 Fuse 8 Control switch 2 Overheat thermostat 9 Room thermostat plug 3 Solenoid valve 10 Contro...

Page 65: ...BU WH 9 6 8 N L wc_gr012019 No Description No Description 1 Fuse 10 Room thermostat plug 2 High voltage transformer 11 Relay 3 Overheat thermostat 12 Control box 4 Solenoid valve 13 Heated fuel filter...

Page 66: ...R GY BK BK BR BR BK BU WH 9 6 8 8 N L wc_gr012025 No Description No Description 1 Fuse 10 Room thermostat plug 2 High voltage transformer 11 Relay 3 Overheat thermostat 12 Control box 4 Solenoid valve...

Page 67: ...K BU WH 9 6 8 N L wc_gr012020 No Description No Description 1 Fuse 10 Room thermostat plug 2 High voltage transformer 11 Relay 3 Overheat thermostat 12 Control box 4 Solenoid valve 13 Heated fuel filt...

Page 68: ...thermostat plug 2 High voltage transformer 11 Relay 3 Overheat thermostat 12 Control box 4 Solenoid valve 13 Heated fuel filter 5 CAD cell 14 Air pressure switch 6 Capacitor 15 Reset switch lockout i...

Page 69: ......

Page 70: ...02 390 Wacker Neuson Production Americas LLC N92W15000 Anthony Ave Menomonee Falls WI 53051 Tel 262 255 0500 Fax 262 255 0550 Tel 800 770 0957 Wacker Neuson Limited Room 1701 03 1717 20 17 F Tower 1 G...

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