72
Oil System
Wear Particles
The analysis values used for comparison
with each other must always come from the
same engine. The results must be evalued
with the knowledge of where the particles
originate from. The particle level (ppm) de-
pends on:
—
Oil and filter system total volume
—
Oil volume when taking sample
—
Oil consumption
—
Driving conditions, fuel consumption
—
Time between oil changes
Wear
Particles:
Cause/Origin
Normal Levels
(ppm)
Fe - Iron
Crankshaft, liners, camshaft, tappet, valve guides
<100
Pb - Lead
Big end and main crankshaft bearing shells
<20
Cu - Copper
Big end and main crankshaft bearing shells
<20
Sn - Tin
Surface layer of sliding bearings
<20
Cr - Chrome
Piston rings, valve rod
<10
Al - Aluminum
Pistons
<10
Ni - Nickel
Layer between the surface and copper layers on a
sliding bearing.
<5
Si - Silicon
Sand, dirt, etc.
<20
Insolubles
Carbonized oil, combustion particles, soot
<1.8%
(by weight)
Water
Coolant liquid, condensation water
<0.1%
(by weight)
Fuel Dilution
Incomplete combustion
<3.0%
(by weight)
Antifreeze - Gly-
col
High levels of sodium and boron indicate coolant
leak
Should not
occur
Total Base Num-
ber (TBN)
1
TBN shows the remaining alkalines used for acid
neutralization
>4.0
> = more than; < = less than
1
According to ASTM D2896
Recommendations
To get the best service life out of the en-
gine, use oil sampling in addition to regular
maintenance. Oil analysis should only be
Summary of Contents for D12
Page 1: ...Operator s Manual Maintenance and Engine VHD ...
Page 182: ...178 Service Charts Repair Record Date Mileage Work Order or Invoice No Dealer Notes ...
Page 183: ...Service Charts 179 Repair Record Date Mileage Work Order or Invoice No Dealer Notes ...
Page 184: ...180 Service Charts Repair Record Date Mileage Work Order or Invoice No Dealer Notes ...
Page 185: ...Service Charts 181 Repair Record Date Mileage Work Order or Invoice No Dealer Notes ...
Page 186: ...182 Service Charts Repair Record Date Mileage Work Order or Invoice No Dealer Notes ...
Page 192: ...188 Service Charts Tire Record Size Ply Rating Make Type Serial No ...
Page 194: ...190 Service Charts Tire Record Size Ply Rating Make Type Serial No ...
Page 196: ...192 Service Charts Tire Record Size Ply Rating Make Type Serial No ...
Page 199: ...Service Charts 195 Filled Date Mileage Fuel Qty Oil Qty SAE No Notes ...
Page 200: ...196 Service Charts Filled Date Mileage Fuel Qty Oil Qty SAE No Notes ...
Page 201: ...Service Charts 197 Filled Date Mileage Fuel Qty Oil Qty SAE No Notes ...
Page 202: ...198 Service Charts Filled Date Mileage Fuel Qty Oil Qty SAE No Notes ...
Page 203: ...Service Charts 199 Filled Date Mileage Fuel Qty Oil Qty SAE No Notes ...
Page 204: ...200 Service Charts Filled Date Mileage Fuel Qty Oil Qty SAE No Notes ...
Page 205: ...Service Charts 201 Filled Date Mileage Fuel Qty Oil Qty SAE No Notes ...
Page 206: ...202 Service Charts Filled Date Mileage Fuel Qty Oil Qty SAE No Notes ...
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Page 210: ...206 Service Charts ...