VETRON 5000 Service Manual Download Page 103

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05/2019

VETRON 5000 - FLAT BED MACHINE - SERVICE MANUAL

101

05/2019

VETRON 5000 - FLAT BED MACHINE - SERVICE MANUAL

05. MAINTENANCE

01.

CLEANING AND TESTING

1-2

WARNING!

Push the

X-BUTTON

on the machine head, the red light illuminates showing the

active

BLOCKED MODE

, or turn the power from the machine off. Failure to comply

produces a risk of injury in case of an unintentional machine operation.

NOTICE:

Maintenance work must be carried out no less frequently than the intervals given
in the

OPERATING HOURS

column of the table.

The intervals may need to be shorter when processing heavy-shedding materials.

MAINTENANCE WORK

DESCRIPTION

OPERATING HOURS

MACHINE HEAD

Remove lint, pieces of thread

and other debris

(e.g. with an air blow gun).

PLACES IN SPECIAL NEED OF CLEANING:

area under the stitch plate

area around the the hook

bobbin housing

feeders

thread trimmer

needle area

NOTICE:

Hold the air blow gun in a way that the lint is not blown into the oil collector.

DIRECT DRIVE

Clean fan grill

of the main drive

(e.g. with an air blow gun)

Remove lint and pieces of thread from air-intake

openings.

Summary of Contents for 5000

Page 1: ...5000 5100 SERVICE MANUAL 05 2019 ...

Page 2: ......

Page 3: ...5000 5100 SERVICE BOOK 05 2019 STANDARD 5000 5010 5020 5030 5040 LONGARM 5100 5110 5120 5130 ...

Page 4: ... VETRON Typical GmbH is only liable for damage caused by intent or gross negligence on the part of the manufacturer Otherwise liability is excluded Reserve technical changes The contents were carefully prepared and checked by the publisher Due to continuous development illustrations functional steps and technical data may differ slightly Updating the documentation If you have suggestions for impro...

Page 5: ...4 NOTES TO THE ADJUSTMENT AND TOOLS 01 OPERATING ELEMENTS 11 01 OVERVIEW 12 02 TYPICAL OPERATING FIELD P107 13 03 HOTKEYS 14 04 ELECTRONIC HANDWHEEL REVERSE SEWING 15 05 CONTROL MAIN SWITCH 16 06 PEDAL 17 07 LIGHT 02 MANAGEMENT AND UPDATE 19 01 ACTIVATE THE ADJUSTMENT WIZARD 20 02 MENU GUIDE OF THE BASIC SETTING 21 03 SAVE OR DISCARD 22 04 BASIC PARAMETER RESET 23 05 PARAMETER LIST 34 06 UPDATE TH...

Page 6: ...6 ADJUSTMENT OF THE FEED DOG HEIGHT 53 17 PREADJUSTMENT OF THE BOBBIN CASE OPENER 54 18 TOP FEED ECCENTRIC 55 19 TOP FEED STROKE 56 20 HOOK OIL SUPPLY 57 21 ADJUSTMENT OF THE STITCH LENGTH CORRECTION 58 22 RESTING POSITION OF THE ROLLER LEVER 59 23 PREADJUSTMENT THE CONTROL CAM 60 24 THREAD CATCHER HEIGHT 62 25 LATERALLY ADJUSTMENT OF THE THREAD CATCHER 63 26 KNIFE POSITION AND PRESSURE 64 27 THRE...

Page 7: ... SEWING DIRECTION 93 09 KNIFE BASE POSITION IN SEWING DIRECTION 94 10 KNIFE POSITION TO THREAD CATCHER AND KNIFE PRESSURE 96 11 BOBBIN THREAD CLAMP 97 12 THREAD CATCHER CLAMP 98 13 FEED DOG HEIGHT ADJUSTMENT SHORT CUTTER 99 14 THREAD CUTTING TENSION ADJUSTMENT 05 MAINTENANCE 101 01 CLEANING AND TESTING 103 02 LUBRICATION 06 WEAR PARTS 105 01 GENERAL ADVICE 106 02 01 WEAR PARTS 07 WIRING DIAGRAM 10...

Page 8: ...06 05 2019 VETRON 5000 FLAT BED MACHINE SERVICE MANUAL INDEX ...

Page 9: ... live is not permitted The machine must be disconnected from the mains Modifications or modifications to the machine must be car ried out in compliance with all relevant safety regulations The manufacturer assumes no responsibility for damage caused by changes or modifications For repairs only spare parts approved by VETRON may be used In case of infringement the guarantee expires The machines are...

Page 10: ...t there is an increased risk of burning here MAGNET This symbol indicates that there is a magnet field INFORMATION This symbol displays information ADVICE This symbol indicates important information 1 2 OFF ON HARMFUL TO HEALTH May damage certain organs Can lead to immediate and long term massive impairment of health cause cancer damage genetic material fertility or development May be fatal if inf...

Page 11: ...Crushing and bruising through the needle and sewing feet 2 Make sure finger guard is mounted Risk of injury through needle and feet movement DANGER OF CUTS Cuts through rotation 3 Keep distance from bobbin winder while winding Risk of injury due to rotation CRUSHING Crushing and bruising due to tilting the machine 4 Make sure safety spring 5 is mounted Risk of injury when machine is tilted back SA...

Page 12: ...nly be executed by a specially trained technician Machine covers which need to be removed for adjust ment procedures may not be described in the text The order of the following chapters is corres ponding with the useful sequence of performing a full adjustment of the machine For performing single adjustment steps please see also the chapters above and below It is very important that all safety dev...

Page 13: ...ESC P000 30 TEST 11 05 2019 VETRON 5000 FLAT BED MACHINE SERVICE MANUAL 01 OPERATING ELEMENTS 01 OVERVIEW OPERATING FIELD HOTKEYS CONTROL USB DONGLE PEDAL ELECTRONICS AND SEWING REVERSE ...

Page 14: ...nctions are assigned to the BUTTONS ABOVE AND BELOW THE DISPLAY 1 BACKTACK from left to right A Start backtack B End backtack 2 THREAD TRIMMING 3 NEEDLE UP DOWN AFTER STOP 4 LIGHT ON OFF 5 PARAMETERS 6 NEW PROGRAM 7 PROGRAMMED SEAM 8 SAVE 9 CANCEL If a function is activated this is indicated by illuminating the corresponding LED In order to CHANGE OR SET VALUES use the JOG KEY 10 Turning changes t...

Page 15: ...on 1 must be pressed after closing the hook cover NOTICE Before reactivating the machine by the X button make sure to remove sewing material or other items from under the sewing feet if necessary and follow the instructions displayed on the control panel 2 SINGLE BACKTACK SUPRESSION If the backtack function is activated the following backtack is switched off once by pushing the key 3 2ND STITCH LE...

Page 16: ...necessary during BLOCKED MODE to push and hold the programmable button the lowest button 3 to activate the electronic handwheel 1 ELECTRONIC HANDWHEEL FUNCTION By turning the handwheel you can move the needle bar up or down From here on the operating type is indicated by the following icons Pressing the handwheel stitch for stitch function needle positioning Turning the handwheel 2 REVERSE SEWING ...

Page 17: ...1 2 15 05 2019 VETRON 5000 FLAT BED MACHINE SERVICE MANUAL 01 OPERATING ELEMENTS 05 CONTROL MAIN SWITCH 1 MACHINE MAIN SWITCH ON OFF 2 USB PORT Identify yourself using the provided USB dongle ...

Page 18: ... OPERATING ELEMENTS 06 PEDAL 0 IDLE POSITION 1 CONSTANT SEWING SPEED adjustable via parameter M502 2 VARIABLE SEWING SPEED FROM 0 100 OF THE CHOSEN MAXIMUM SPEED depending on sewing program 1 SEWING FEET LIFT 2 SEAM END PROCEDURE ACTIVATION depending on sewing program ...

Page 19: ...play lights up ADJUST LIGHT INTENSITY 01 Press the LIGHT button The corresponding LED lights up the display 02 1 A 0 J I S H 0 D L U G T T Change LIGHT INTENSITY Percentage on the display and light intensity of the light are changed 03 A J I S H D L U G T T 0 0 6 After 2 seconds without further input the value is set and the current program number is shown 04 P 2 2 W 4 1 3 3 1 5 P M O N R M R G A ...

Page 20: ...18 05 2019 VETRON 5000 FLAT BED MACHINE SERVICE MANUAL 01 OPERATING ELEMENTS ...

Page 21: ... in the display 03 R M A I V E L E M O T A E R P D L E A Press the pedal INFO After pressing the pedal the machine is initializing itself 04 0 1 0 E T ST E M P O R A GN Press the PARAMETER KEY Via JOG KEY the following functions are available S e r i e v c a g ta an r e a m D Basic r a p ameter 05 Turn the JOG KEY if necessary until SERVICE is appearing in the Display 06 S e r i e v c confirm 07 a...

Page 22: ...p u e d t f l e 0 s t 7 e B p readjus e n p o bi a e c n b s 1 o r 9 m T i etup n i s h ea u c d r t 2 t g 6 s N o e djust p a e dl a b e e r 0 p r 8 e c T t c r c setup n e i o f if d e p l 1 e t 0 r T g o s tup e c e a eu p in s p k r 3 f 7 i v T e s tup r e e r ns s n s m a o 0 l 9 e t T t e p u o f if d e p l 1 s 1 s T g o t p s u a eu p in s p k r 3 p e 8 i N r e c setup e v c e dl a b e e r ...

Page 23: ... made press the ESCAPE Key INFO The software jumps to the last active item in the menu SAVE 01 Press PARAMETER key to save the changes 02 S V A E Y S N E O YES Confirm INFO Your input is saved and the system will proceed to the next item of the adjustment wizard NO Mark NO Confirm INFO Your input is discarded and the system will move to the last chosen item of the adjustment wizard ...

Page 24: ...earing in the Display 05 Confirm 06 Turn the JOG KEY if necessary until BASIC PARAMETER RESET is appearing in the Display 07 Confirm INFO The sofware will ask you to confirm that you wish to proceed 08 0 2 t 00 n m class r e 0 0 1 5 E To change the machine class 09 Confirm 10 0 t 0 n s rialnr r e e 0 52 2 5 E To change the serial number 11 Confirm INFO The sofware will ask you to confirm that you ...

Page 25: ...t Active 018 Stitch length trigger function 0 8 1 M G e G T L r O E ig tr g S h i t l c t TOGGLE You can choose between OFF SWITCH TOGGLE 019 Stitch length maximum according to sewing tool 0 9 1 M m 0 9 m a m x th ng e S h i t l c t 3 0 12 0 9 0 mm 020 Foot stroke 1 0 0 2 M 5 2 m m e 1 F s o r o t k t o 0 0 9 0 2 5 mm 021 Foot stroke 2 0 1 2 M 0 6 m m 2 e F s o r o t k t o 0 0 9 0 6 0 mm 027 Autom...

Page 26: ...mode 0 0 4 M D E A P L S e o p m d e e d PEDAL You can choose between PEDAL CONSTANT 041 Speed 0 2 1 4 M m i S n 0 4 0 S e p d e 50 4000 2400 S min 042 Soft start Stitch count 0 2 4 M OFF hs t s c S t f r o a s t t 1 100 OFF You can choose between OFF Stitch count 043 Soft start speed 0 3 4 M m i S n 0 5 0 ed p s e S t f r o a s t t 50 1000 500 S min 050 Foot pressure 0 0 5 M 20 re s s u t F p o e...

Page 27: ... y e c TACKSW You can choose between OFF TACKSW TACKTG STROSW STROTG TENSSW TENSTG NEEDLE TARGET SCENTER TACKTYPE POSTBED PULLER 086 Handwheel function 0 6 8 M n E h u o L l w n N t E c E i D f H n a d NEEDLE You can choose between OFF TACKSW TACKTG STROSW STROTG TENSSW TENSTG NEEDLE TARGET SCENTER TACKTYPE POSTBED PULLER 087 Knee switch function 0 7 8 M OFF w n s c o i n u K e n f e OFF You can c...

Page 28: ...m 120 Backtack or condensed stitches at seam start M 2 1 0 A A T B C C K K S s a a e t t m r BACK TACK You can choose between OFF STCONDS condensed stitches BACKTACK Backtack B 121 A stitch count M 2 1 1 3 A t s h c i s t e 0 100 3 Stitch count 122 B stitch count M 2 1 2 3 B t s h c i s t e 0 100 3 Stitch count 123 AB repetition M 2 1 3 0 A p a B e e r t 0 100 0 Amount of repeat 124 A stitch lengt...

Page 29: ...n choose between ON OFF 151 Position trimmer on M 5 1 1 5 4 1 0 m on P r s m o i t r e 0 359 5 145 0 Degree 152 Position trimming tension M 5 1 2 0 3 3 0 on s n i P s o e t r m i t 0 359 5 330 0 Degree 153 Trim tension level M 5 1 3 1 vl n l e s n t o i r m i T 1 100 1 1 Tension open 154 Position trimmer off M 5 1 4 0 6 0 d n e P r s m o i t 0 0 359 5 25 Degree 155 Reserved M 5 1 5 5 4 1 0 R v s d...

Page 30: ...0 00 311 Reserve M 1 3 1 0 R v s e e r e M 4 IN OUTPUT FUNCTION PARAMETER 400 Input Y1 1 function OFF M 0 4 0 I 1 p 1 fu n t Y n u c OFF You can choose between OFF SECSW 401 Input Y1 2 function OFF M 0 4 1 I 2 p 1 fu n t Y n u c OFF You can choose between OFF SECSW 402 Input Y1 3 function OFF M 0 4 2 I 3 p 1 fu n t Y n u c OFF You can choose between OFF SECSW 403 Input Y2 function OFF M 0 4 3 I 2 ...

Page 31: ...MOTOR RUN TACKING ACT TRIM ACTIVE SHORT TRIM 452 Output X3 1 function OFF M 5 4 2 O X t t f u 3 u 1 u p c n OFF You can choose between OFF ON NDLCOOL SCENTER KEY KEY INV KEY TGL WHEEL WHEEL INV WHEEL TGL KNEE KNEE INV KNEE TGL FOOT UP FOOT UP IN MOTOR RUN TACKING ACT TRIM ACTIVE SHORT TRIM 453 Output X3 2 function OFF M 5 4 3 O X t t f u 3 u 2 u p c n OFF You can choose between OFF ON NDLCOOL SCEN...

Page 32: ...s o P d a e m l p a x 01 06 PEDAL p 12 521 Pedal runposition E M 2 5 1 170 E s o P d u e r l p a n 522 Pedal runposition D M 2 5 2 130 D s o P d u e r l p a n 523 Pedal idle position M 2 5 3 110 C o p s P d d e i l e a l 524 Pedal footlift position B M 2 5 4 90 B o p s P d i e l l t a f 525 Pedal trimposition A M 2 5 5 55 A o p s P d r e t l m a i 530 Lever behaviour M 3 5 0 E N L A I R ur i v o L...

Page 33: ...16 Deceleration rate M 1 6 6 0 1 0 at n o e r D e c a e r l i e t 25 100 100 620 Holdposition torque M 2 6 0 0 5 3 5 e q r u H o l o s p o d t OFF 1 You can choose between OFF 1 6 621 Maximum torque M 2 6 1 0 1 0 M o x q a r t e u 30 100 100 M 7 STEPPING MOTOR PARAMETER 703 12mm Stitch length M 0 7 3 R v s d e e r e You can choose between ON 12mm OFF 9mm 704 Sewing forward stitch length offset M 0...

Page 34: ...ion B M 4 7 4 0 sh a c l k T n a e b B s 0 2000 0 746 Tension offset B M 4 7 6 85 t T o n f e f e s s 0 200 85 750 Edge guided control l 7 g 50 F d i econtro g e d OF M E u OFF You can choose between ON OFF 753 Edge guide factor M 5 7 3 255 r c o t E g a d f g e 150 300 255 756 Edge guide distance to needle l 7 i 56 m u d st need e d i 1 9m 4 M G 0 60 37 3 mm 757 Control for hight adjustable edge ...

Page 35: ...AMETER 800 Machine class M 0 8 0 0 1 0 0 0 2 50 s s M n c c a e i a h l DISPLAY VALUE 801 Reserve M 0 8 1 211 R v s e e r e 802 Serial number M 0 8 2 252 e b r S l r n e a m i u 810 Machine on time M 1 8 0 0 1 2 1 e i t m M n c a e i n h o 811 Machine run time M 1 8 1 0 16 me t n i M n c a e i u h r 812 Cycle count M 1 8 2 3 t C c o y c e n l u M 9 MISCELLANEOUS PARAMETER 900 Reserve M 0 9 0 1 R v...

Page 36: ...er 3 I l i s i n n i t i a g Confirm 4 T B l p s E p c c r y a i i u e a o T B l p s E p c c r y a i i u a a a o Press the PARAMETER button 5 P P M S O O I 1 R R G 0 5 R R M S G G N 1 A E Appears Machine automatically updates the 5 steps 1 5 Update 1of 5 6 P V M O R I K 5 R F G 5 R E M O G I N A Y Update completed 7 U P d e u e s t t s c o p l s r a a c b s e e e o Appears 8 Turn machine off 9 Tur...

Page 37: ...IN DRIVE WITH THE MACHINE 01 Activate the ADJUSTMENT WIZARD see 02 01 Page 19 02 Until chapter 01 appears on the display 03 1 t R e p u e po r ve d s f i 0 s Confirm 04 R M A I V E L E M O T A E R P D L E A Press the pedal 05 n l o i o i n d p t s o p t H T R E o U E N L W t Turn the needle bar into the top dead center 06 Confirm 07 S V A E Y S N E O SAVE see 02 03 Page 21 ...

Page 38: ...dal is blocked The sewing feet can be moved by hand up and down 04 In the blocked mode the sewing feet can be moved up and down by hand while checking if the LEDs A and B are lit in every position 05 Loosen the screws 1 and move the support 2 into a position in which the LEDs A and B are lit in every sewing feet position 06 Tighten screw 1 07 Confirm to proceed to the next step NOTE The sensor mus...

Page 39: ...ed A e r j fp d m nt s u e o s k o t s e R a t B e l j fp d m nt s u e o s n ht e t s g R a t C e t a fp e g i v o s p u e s R l n 05 e t a fp e g i v o s p u e s R l n Confirm to proceed to the next step INFO The stepper motor is factory adjusted Readjustment is only necessary in case of disassembly DISPLAY STEP DESCRIPTION ADJUSTMENT OF THE FOOT STROKE REFERENCE POSITION INFO Please remove the s...

Page 40: ...ON 06B Choose STITCH LENGTH MOTOR 07B e l j fp d m nt s u e o s n ht e t s g R a t Confirm 08B D f i JU t l nght c t e S r o p e T s A s h Press the pedal to run the machine Turn the JOG KEY until the lever 2 stops movement 09B Confirm 10B S V A E Y S N E O SAVE see 02 03 Page 21 03 ADJUSTMENT 03 STEPPER MOTOR BASIC ADJUSTMENT 2 2 ...

Page 41: ... and assure in position 180 that the feed dog is not moving The machine switches the feed regulator to permanently move between forward and reverse position by turning the JOG KEY clockwise Turn the JOG KEY counterclockwise to stop the move ment 05 0 e t ed 0 e g pos 18 i t l po 18 s e N S n Turn the machine to the bottom dead center 180 with the mechanical handwheel 06 Turn the eccentric 1 until ...

Page 42: ... appears on the display 03 5 i t F e p u e d t f l e 0 s Confirm INFO The pedal is blocked While turning by hand the display shows the machine position in degrees Stitch length is set to 0mm 04 Loosen the screws 2 of the feed lifting eccentric 1 until it is turning easily on the shaft 05 Turn the machine to the 190 position with the mechanical handwheel 06 In this position turn the feed lifting ec...

Page 43: ... is blocked While turning by hand the display shows the machine position in degrees Stitch length is set to 0mm 04 Loosen screw 4 until the needle bar 1 can be moved up and down 05 Put the gauge 2 on the stitch plate 3 06 Turn the needle bar into the bottom dead center with the mechanical handwheel 180 07 In this position move the needle bar downwards until it touches the gauge 2 08 Tighten screw ...

Page 44: ... e r ns s n s m a o 0 l Confirm INFO The pedal is blocked While turning by hand the display shows the machine position in degrees Stitch length is set to 0mm 04 Loosen the screws 1 of the driving lever 2 and turn the lever until his upper edge A has a distance of 18mm to the housing edge B 05 To measure the distance you can use the gauge 3 06 Tighten screw 2 07 Confirm to proceed to the next step ...

Page 45: ...er 08 appears on the display 03 8 i N r e c setup e v c e dl a b e e r 0 d Confirm INFO The pedal is blocked While tur ning by hand the display shows the ma chine position in degrees Stitch length is set to 0mm 04 Loosen the screw 1 05 Turn the eccentric shaft 2 into it s lowest possible disctance A to the housing 4 06 Tighten screw 1 07 Confirm to proceed to the next step NOTE In stitch length 0m...

Page 46: ...NT WIZARD see 02 01 Page 19 02 Until chapter 09 appears on the display 03 9 r R e a t p s u e po e dl n s f e 0 b e Confirm INFO The pedal is blocked While turning by hand the display shows the machine position in degrees Stitch length is set to 0mm 04 Remove sewing feet 05 Remove stitch plate and feed dog 06 Loosen screw 3 07 Loosen screws 5 from the collars 4 08 Loosen screw 6 from the collar 7 ...

Page 47: ...ove the collars 4 to touch the bushings and tighten screw 5 12 Move collar 7 to touch the bushings and tighten screw 6 13 Tighten the screw 3 INFO Please make sure that the pin is moving inside of the hole easily and is not bent to the side 14 Confirm to proceed to the next step 03 ADJUSTMENT 09 BASIC ADJUSTMENT OF THE NEEDLE BAR FRAME 2 2 ...

Page 48: ...dal is blocked While turning by hand the display shows the machine position in degrees Stitch length is set to 0mm 04 Loosen the screws 3 and position the gauge 2 as shown in the picture 05 Turn the clamp 1 until the gap is aligned with the mark on the gauge 2 06 In this position tighten screw 3 NOTICE After this adjustment the following adjustment step 03 11 must be performed again 07 Confirm to ...

Page 49: ... position in degrees Stitch length is set to 0mm 04 Loosen screws 1 2 and 3 05 Turn the screw 5 inwards to move the needle guard 6 away from the needle 06 Turn the machine until the hook point is positioned in the middle of the needle NEEDLE RISE POSITION 07 Move the hook carrier 4 to get a distance between hook point and needle scarf of 0 1mm 08 Tighten screw 2 and 3 NOTICE After this adjustment ...

Page 50: ...er 06 Set the gauge 2 and the clamp 3 as shown in image 1 and tighten the clamp 3 with screw 07 Remove the gauge 2 and turn the needle bar in sewing direction until the clamp 3 tou ches 08 Turn the hook until the hook point is positioned in the middle of the needle as shown in image 3 09 Tighten screw 4 in this position 2mm after the bottom dead center 10 Confirm to proceed to the next step NOTE A...

Page 51: ...bar to the thread loop position when the hook point is exactly in the middle axis of the needle scarf 05 In this position loosen screw 1 and move the needle bar 2 according to the general rule 06 Tighten screw 1 NOTICE After this adjustment the position of the needle guard must be checked according to step 03 14 NOTICE A wrongly adjusted needle bar height can cause skip stitches thread breaking ne...

Page 52: ...d the display shows the machine position in degrees Stitch length is set to 0mm 04 Turn the machine with the mechanical handwheel to the thread loop position 05 Turn the screw 2 outwards until the needle guard 1 touches the needle 3 position A 06 Confirm to proceed to the next step NOTE The needle guard should protect the needle from colliding with the hook point At stitch length 0 and in thread l...

Page 53: ...s Stitch length is set to 0mm 04 Loosen screw 1 and screws 3 05 While screwing the feed dog with its screws make sure that they are in the middle of their hole 06 Tighten the stitch plate to the machine 07 By using the mechanical handwheel turn the needle bar with the gauge pin 4 downwards into the needle hole 08 Move the feed dog carrier 2 to position the gauge pin 4 exactly in the middle of the ...

Page 54: ... by hand the display shows the machine position in degrees Stitch length is set to 0mm 04 Turn the feed dog in its top dead center 190 with the mechanical handwheel 05 Loosen screw 1 until the feed dog carrier 2 can be easily moved up and down 06 Put the gauge 3 on the stitch plate 07 Press the feed dog carrier 2 with the feed dog upwards until the surface of the feed dog is touching the gauge 3 0...

Page 55: ...sen screw 3 of the bobbin case opener eccentric 4 until it can easily be turned 06 Loosen screw 5 and move the bobbin case opener lever 6 to prevent it from jamming the bobbin case 07 Turn the machine to the 285 position with the mechanical handwheel 08 In this position turn the bobbin case opener eccentric 4 in sewing direction until the bobbin case opener lever 6 reaches its right dead center 09...

Page 56: ...d While tur ning by hand the display shows the ma chine position in degrees Stitch length is set to 0mm 04 Loosen the screw 2 of the top feed eccentric 05 Turn the machine to the 190 position with the mechanical handwheel 06 In this position turn the eccentric until the crank A reaches the top dead center 07 Tighten the screw 2 08 Confirm to proceed to the next step NOTE At 190 the crank A of the ...

Page 57: ...feet stroke to 5mm Footlifting via pedal is possib le but the electrical machine run is blocked 04 Remove the needle 05 Tighten the sewing feet 1 and 2 to the machine as in image 1 06 By turning the mechanical hand wheel the feet should lift equally 07 Loosen screw 5 and move the lever 4 until the lift of the feet is equal 08 Check the equal lift with the allen key 3 09 Tighten screw 5 10 Remount ...

Page 58: ... is disabled 04 R M A I V E L E M O T A E R P D L E A Press the pedal 05 DANGER OF CUTS While running the machine put a paper strip beside the hook with UTMOST CAUTION 06 After 10 seconds the stripe should lightly be sprayed with oil 07 To adjust the amount of oil turn the screw 1 TO REDUCE THE AMOUNT OF OIL Turn the screw counter clockwise out TO INCREASE THE AMOUNT OF OIL Turn the screw clockwis...

Page 59: ...o 5mm stitch length and maximum speed 500 rpm Forward and reverse sewing is possible Backtack can be executed via switch or slider 05 D l f JU f 0 e s S s n ht e t T g A o t Run the machine without thread on a sheet of paper approximately 15 stitches forward and then 15 reverse Measure the distance of the same number of stitches forward and reverse and compare the results 06 If you want to make ch...

Page 60: ...ay shows the machine position in degrees Stitch length is set to 0mm INFO It is very important that the control cam 5 is touching the bushing 6 04 Turn the machine with the mechanical hand wheel into the shown position of the control cam 5 05 Loosen nut 2 and adjust the desired distance between roller lever 4 and control cam 5 of 0 1 to 0 3 mm with the screw 1 to position A 06 While turning the ma...

Page 61: ...isplay shows the machine position in degrees Stitch length is set to 0mm INFO It is very important that the control cam 3 touches the bushing 2 at the left side 04 Losen screw 4 of the control cam 3 05 Turn the machine with the mechanical handwheel the thread take up lever 1 in the positon top dead center 06 Turn the control cam 3 as described in the general rule 07 Tighten the screw 4 08 Confirm ...

Page 62: ... g a h ea a ch c d r t 2 h t Confirm INFO The pedal is blocked While turning by hand the display shows the machine position in degrees Stitch length is set to 0mm NOTICE The height of the thread catcher is factory set through the use of washers However if a correction is necessary add or remove washers at position B 04 Loosen screw 1 to add or remove washers NOTE The catcher 3 should move as close...

Page 63: ...TCHER HEIGHT 05 Pull the thread catcher support 2 away upwards 06 If neccessary add or remove washers INFO During the assembly of the thread catcher support 2 be sure to put the washer C between the roller lever 5 and the hook saddle 6 07 Tighten screw 1 with taking care to avoid vertical play 08 Confirm to proceed to the next step ...

Page 64: ...by hand the display shows the machine position in degrees Stitch length is set to 0mm 04 Turn the machine with the mechanical hand wheel until the needle point is positioned below the stitchplate coming from bottom dead position 05 Loosen screw 3 and move the thread catcher 1 according the general rule 06 Tighten screw 3 07 Move the thread catcher by hand to make sure that it is not touching the s...

Page 65: ...u Confirm INFO The pedal is blocked While turning by hand the display shows the machine position in degrees Stitch length is set to 0mm 04 Turn the machine with the mechanical hand wheel until the middle screw 5 of the hook grip is at the front 05 Loosen screw 4 until the knife carrier 3 can swing 06 Move the thread catcher 1 until the point has a distance to the cutting edge of the knife 2 of 5mm...

Page 66: ...shows the machine position in degrees Stitch length is set to 0mm 04 Turn the machine by hand so that the thread cutting operation is safely completed 05 Loosen screw 3 06 Move the thread catcher 1 until its point is in line with the cutting edge of the knife 2 as shown in image 1 A 07 With attention to the secure touching of the roller lever 4 to the control cam 5 tighten screw 3 NOTICE Avoid ver...

Page 67: ...itch length is set to 0mm 04 Turn the machine by hand so that the thread cutting operation is safely completed 05 Loosen screw 3 and turn the bobbin thread clamp 1 until it touches the thread catcher in line A 06 Tighten screw 3 NOTICE The bobbin thread should not be clamped too hard After the first stitch the needle thread should have pulled it out of the clamp 07 Confirm to proceed to the next s...

Page 68: ...is blocked While turning by hand the display shows the machine position in degrees Stitch length is set to 0mm 04 Loosen screw 1 of the control cam 2 05 Turn the machine with the mechanical hand wheel to its 57 position 06 Turn the control cam 2 until the thread cutting process is securely finished 07 With attention to the control cam touching bushing 3 at the left tighten screw 1 08 Confirm to pr...

Page 69: ... chapter 30 appears on the display 03 0 r T g o s tup e c e a eu p in s p k r 3 f Confirm INFO The pedal is blocked While tur ning by hand the display shows the ma chine position in degrees Stitch length is set to 0mm 04 Loosen screw 1 and turn the rear tension disk 2 clockwise until reaching the desired tension adjustment 05 Tighten screw 1 06 Confirm to proceed to the next step NOTE The tension ...

Page 70: ...The pedal is blocked While tur ning by hand the display shows the ma chine position in degrees Stitch length is set to 0mm 04 Loosen screw 1 05 Turn the bushing 2 until the thread take up spring A has a distance of 7mm to the thread guide B NOTICE Make sure that the collar is pressed back to the stop 06 Tighten screw 1 07 Confirm to proceed to the next step NOTE The thread tension spring 2 should ...

Page 71: ...T m g C h s s re s l ng m e i a te o i n d n T a b D h s t re e l aving p u e a te o i n d n T s 05 h s t re e l aving p u e a te o i n d n T s Confirm to proceed to the next step DISPLAY STEP DESCRIPTION THREAD TENSION CHECK 04A Until chapter THREAD TENSION CHECK appears on the display 05A h s s re e g i t a te o i n d n T t n Confirm INFO Thread tension device is going to be initialized The actu...

Page 72: ... m By turning the JOG KEY the motor axis can be moved forward or reverse 07B Move the motor shaft so that screw 3 from collar 4 can be reached 08B Loosen screw 1 from bushing 2 and screw 3 from collar 4 09B Pull out the complete thread tension device 10B To proceed to the next step INFO To remove or install the collar the motor shaft is fully retracted This allows the positioning ring to be taken ...

Page 73: ... into its assembly position 06C Put the thread tension into the machine Make sure that the small mark 2 is positioned to the top The bushing 5 must be moved inside the housing to the stop 07C The bushing 5 should be adjusted as described in step 03 31 08C Push the gauge 1 over the elastic part 3 image 1 09C Press part 2 against gauge 1 until there is no play 10C In this position place the hexagon ...

Page 74: ... r t o 157 5 t ns A n i e S f 0 Turn the machine with the mechanical handwheel the thread take up lever 9 in the posi ton top dead center 15C Thread the thread tension and mesuring device 10 as shown in image 2 and measure ten sion Turn JOG KEY until the thread tension device shows 450 500g 16C Confirm 17C e o r t o 157 t ns A n i e S f 0 Turn until the thread tension plates are touching each othe...

Page 75: ...er 30 appears on the display 03 0 r T g o s tup e c e a eu p in s p k r 3 f Confirm INFO The pedal is blocked While turning by hand the display shows the machine position in degrees Stitch length is set to 0mm 04 To adjust thread tension spring B loosen screw 1 and turn the knurled washer 2 clockwise until the desired pretension is reached 05 Tighten screw 1 06 To adjust thread tension spring A lo...

Page 76: ... p in s p k r 3 p e Confirm INFO The pedal is blocked While turning by hand the display shows the machine position in degrees Stitch length is set to 0mm 04 Loosen screws 1 05 Move the stops A and B until the thread take up spring 2 has a distance of 7mm to the thread guide 3 06 Tighten screws 1 07 Confirm to proceed to the next step NOTE The thread tension springs 2 should keep the needle thread ...

Page 77: ... T m g C h s s re s l ng m e i a te o i n d n T a b D h s t re e l aving p u e a te o i n d n T s 05 h s t re e l aving p u e a te o i n d n T s Confirm to proceed to the next step DISPLAY STEP DESCRIPTION THREAD TENSION CHECK 04A Until chapter THREAD TENSION CHECK appears on the display 05A h s s re e g i t a te o i n d n T t n Confirm INFO Thread tension device is going to be initialized The cur...

Page 78: ... i a te o i n d n T m g Confirm 06B O i t VE o r o en n o s t M m By turning the JOG KEY the motor axis can be moved forward or reverse 07B Move the motor shaft so that screw 2 from collar 3 and bushing 4 can be reached 08B Loosen screws 1 and 2 09B Pull out the complete thread tension device 10B To proceed to the next step NOTICE To remove or install the collar the motor shaft is fully retracted ...

Page 79: ...d n T a b Confirm INFO In this function the thread tension stepper motor is moving au tomatically into its assembly position 06C In disassembly state put the gauge 1 between the thread tension discs and put the gauge 2 over the elastic part image 1 07C Press all parts together and preload tension of the thread tension spring 08C In this position tighten screw 3 09C Mount thread tension B 10C Place...

Page 80: ...ension spring is to the left 14C Push gauge 1 over the elastic part 2 15C Press thread tension A against gauge 1 until there is no play image 2 16C In this position place hexagon key into screw 3 17C Move the collar 5 to the right until the hexagon key is touching the needle bar frame 6 image 3 18C In this position tighten 3 19C O t UNT pl e a M Confirm INFO Thread tension closes 20C Loosen screws...

Page 81: ...KEY until the thread tension device shows 450 500g 25C Confirm 26C e o r t o 157 5 t ns B n i e S f 0 Thread the thread tension B and measuring device 2 as shown in image and measure tension Turn JOG KEY until the thread tension device shows 450 500g 27C Confirm 28C e o r t o 157 t ns A n i e S f 0 Turn until the thread tension plates A are touching each other slightly without force 29C Confirm 30...

Page 82: ...O l n VE u 10 o p D ed t a P o M R s F 9 O l n VE u 10 o p E ed t a P o M R s G 9 O l n VE u ax 10 o p M ed t a P o M R s H e E f da e t values u a l RE o T S t P d l I e u a da e g i v l se p t P l n A e t s da o o 0 t i n l te n i s g P P i Press the pedal The actual areas are displayed B G Choose B G and move the pedal to desired position and press the JOG KEY to confirm INFO The software will ...

Page 83: ...l ct d e e r e g 3 g Confirm 04 F W e g IT d i e OF g e d C e t c l H r S e u To turn the electrical edge guide 1 on 05 Confirm 06 m O e o VE o 25 0 m t ui t d g o M f Until the electrical edge guide 1 just touches the foot 2 INFO Thread tension is initializing 07 Confirm 08 Manually shift the foot 2 up und drag the needle 3 down 09 m O e o VE o 25 0 m t ui t d g o M f Until the electrical edge gu...

Page 84: ...ead B needs to be guided unhindered around the bobbin case when bypassing the upper thread around the hook At the moment of the thread passage A the retaining finger of the bobbin capsule has to be open to such an extent that it can be passed without hinde rance The thread has to bypass position C without hindering aswell Setting the bobbin case opener too small can lead to a poor stitch pattern S...

Page 85: ...ogram is used Speed 2 000 rpm 5mm stitch length 3mm top feed stroke 20 foot pressu re 20 thread tension start and end backtack with 3 stitches at 800 rpm thread cutting active NOTICE As indicated in Chapter 03 17 the final adjustment of the bobbin case opener is at the sewing trials 05 Loosen screws 1 of the cover 2 06 Loosen screws 3 of the drive 4 07 Turn the eccentric 4 according to the rule 08...

Page 86: ... sewing light flashes 01 Activate the ADJUSTMENT WIZARD see 02 01 Page 19 02 Until chapter 36 appears on the display 03 6 t s A e r ve t i u om c i a t 3 t d Confirm 04 R M A I V E L E M O T A E R P D L E A Press the pedal 05 n D s JU 120mi S t t me t e T i A Turn the JOG KEY to select the duration of the test 06 Confirm 07 Press the pedal to start the test INFO By pressing the pedal forward or ba...

Page 87: ...e v c a g ta an r e a m D Basic r a p ameter 05 Basic r a p ameter Turn the JOG KEY if necessary until BASIC PARAMETER is appears on the display 06 Confirm Parameter Display EN Set Values 019 Stitch length 0 9 1 M m 0 9 m a m x th ng e S h i t l c t 6mm 153 Trim tension level M 5 1 3 1 vl n l e s n t o i r m i T 1 154 Turn off position cutting magnet M 5 1 4 0 6 0 d n e P r s m o i t 356 155 Posit...

Page 88: ...hapter 24 appears on the display 03 4 i T r e djust h g a h ea a ch c d r t 2 h t Confirm INFO Stitch length is set to 0mm pedal is blocked the display shows the machine position in degrees NOTICE The height of the hook is 0 4mm below the height of the standard machine 04 Remove feed stitch plate and feed dog 05 Position the gauge 1 as shown in image 06 It should be possible to move the bobbin thr...

Page 89: ...m pedal is blocked the display shows the machine position in degrees 04 Loosen screws 4 05 Turn machine with the mechanical handwheel to the position 333 06 Move the roller lever 5 into the cam 3 while turning the cam to reach the position shown in image 4 07 Tighten screws 4 while making sure the cam is positioned against the stop on the left side 08 Confirm to proceed to the next point NOTE At t...

Page 90: ...TICE The distance is factory set and only if necessary can be adjusted 01 Activate the ADJUSTMENT WIZARD 02 01 Page 19 02 Until chapter 24 appears on the display 03 4 i T r e djust h g a h ea a ch c d r t 2 h t Confirm INFO Stitch length is set to 0mm pedal is blocked the display shows the machine position in degrees 04 Turn control cam 2 opposite to the roll 1 according to image 05 Loosen lock nu...

Page 91: ...E The height of the thread catcher is factory set through the use of washers However if a correction is necessary add or remove washers at position B 04 Loosen screw 4 05 Turn the hook until the hook shoulder 2 is positioned below the thread catcher point 1 06 Measure the distance between the catcher point 1 and the hook shoulder 2 with a 0 8mm gauge 3 07 If neccessary add or remove washers at pos...

Page 92: ...the display 03 4 i T r e djust h g a h ea a ch c d r t 2 h t Confirm INFO Stitch length is set to 0mm pedal is blocked the display shows the machine position in degrees 04 Loosen screw 2 05 Move thread catcher 1 according general rule 06 Tighten screw 2 07 Confirm to proceed to the next point NOTE In position A the thread catcher 1 shoud have a distance from 0 5 0 8mm to the feed dog Also in posit...

Page 93: ... to 0mm pedal is blocked the display shows the machine position in degrees 04 Loosen screw 5 until the thread catcher 3 can be moved with force 05 Turn the machine with the mechanical handwheel until the roller lever 1 is positioned oppo site to control cam 2 image 2 06 Adjust the distance to 13 3 13 5mm 07 Tighten screw 5 and be sure there isn t any vertical play 08 Confirm to proceed to the next...

Page 94: ... DIRECTION NOTICE Be careful to keep the knife base parallel to the zinc frame 01 Activate the ADJUSTMENT WIZARD 02 01 Page 19 02 Until chapter 24 appears on the display 03 4 i T r e djust h g a h ea a ch c d r t 2 h t Confirm INFO Stitch length is set to 0mm pedal is blocked the display shows the machine position in degrees 04 Loosen screws 1 05 Move the knife base 2 laterally until a parallel di...

Page 95: ...vate the ADJUSTMENT WIZARD 02 01 Page 19 02 Until chapter 24 appears on the display 03 4 i T r e djust h g a h ea a ch c d r t 2 h t Confirm INFO Stitch length is set to 0mm pedal is blocked the display shows the machine position in degrees 04 Loosen screw 1 and screws 2 05 Dismount knife base 3 and pull eccentric 4 off 06 If necessary add or remove washers 15x21x0 2 until the desired distance is ...

Page 96: ...UTTER 10 KNIFE POSITION TO THREAD CATCHER AND KNIFE PRESSURE 1 2 NOTE The knife 6 should stand paralell to the thread catcher 5 in position A While moving the knife 6 should slightly touch the thread catcher 5 in position B image 2 At position C the distance between should have gap of 0 5 0 8mm to the thread catcher 5 image 3 ...

Page 97: ...tly lying on the thread catcher 5 while in inbound position image 2 06 Tighten screws 1 and 2 07 Loosen the nut 7 and turn the magnetic core 8 until the knife has a distance of 0 5 0 8mm to the thread catcher 5 in outbound position image 5 08 Tighten nut 7 09 Perform cutting test at left and right position and check parallelity 10 Confirm to proceed to the next point NOTICE The thread catcher shou...

Page 98: ...is blocked the display shows the machine position in degrees 04 Loosen screw 3 05 Move clamp 1 as necessary and set laterally as in image 3 06 Tighten screw 3 07 Check the parallel position If necessary adjust by bending 08 Confirm to proceed to the next point NOTE At stitch length 0mm the bobbin thread clamp point 1 should be 13 5mm behind the gauge pin 2 2mm Also the bobbin thread clamp point 1 ...

Page 99: ...ot please adjust Ensure that the thread catcher clamp 1 can t move on top of the thread catcher 5 01 Activate the ADJUSTMENT WIZARD 02 01 Page 19 02 Until chapter 24 appears on the display 03 4 i T r e djust h g a h ea a ch c d r t 2 h t Confirm INFO Stitch length is set to 0mm pedal is blocked the display shows the machine position in degrees 04 Loosen screw 3 05 Move thread catcher clamp 1 until...

Page 100: ...ivate the ADJUSTMENT WIZARD see 02 01 Page 19 02 Until chapter 24 appears on the display 03 4 i T r e djust h g a h ea a ch c d r t 2 h t Confirm INFO Stitch length is set to 0mm pedal is blocked the display shows the machine position in degrees 04 Turn the feed dog in its top dead center 190 with the mechanical handwheel 05 Loosen screw 3 until the feed dog carrier 2 can be easily moved up and do...

Page 101: ... the program 01 Activate the ADJUSTMENT WIZARD 02 01 Page 19 02 Until chapter 24 appears on the display 03 4 i T r e djust h g a h ea a ch c d r t 2 h t Confirm INFO Stitch length is set to 0mm pedal is blocked the display shows the machine position in degrees 04 Loosen screw 3 and adjust the pretension 05 Tighten screw 3 and perform a cutting test If necessary readjust 06 Confirm to proceed to th...

Page 102: ...100 05 2019 VETRON 5000 FLAT BED MACHINE SERVICE MANUAL 04 SHORT THREAD CUTTER ...

Page 103: ...given in the OPERATING HOURS column of the table The intervals may need to be shorter when processing heavy shedding materials MAINTENANCE WORK DESCRIPTION OPERATING HOURS MACHINE HEAD Remove lint pieces of thread and other debris e g with an air blow gun PLACES IN SPECIAL NEED OF CLEANING area under the stitch plate 1 area around the the hook 2 bobbin housing feeders thread trimmer needle area 8 ...

Page 104: ... shouldn t rise to the level of the filter cartridge 6 After unscrewing the drain screw 8 the water will flow under pressure out of the water seperator 7 40 Clean filter cartridge Dirt and condensation are seperated by the filter cartridge 6 01 Disconnect the machine from the compressed air supply 02 Loosen the drain screw 8 There shouldn d be any pressure in the machine pneumatic system 03 Unscre...

Page 105: ...e oil tank is located below the base plate 02 If necessary slightly pull out the oil plug 1 and fill the tank up to the MAX marking 2 8 NOTICE Please use only oil types recomended by VETRON or an equivalent oil with the following specification E g Oil PP 20 DAB 10 Viscosity 40 C 15 mm2 s Flashpoint 150 WARNING Oil can cause skin irratation Avoid contact If on skin wash effected area thoroughly NOT...

Page 106: ...104 05 2019 VETRON 5000 FLAT BED MACHINE SERVICE MANUAL 05 MAINTENANCE ...

Page 107: ...rchased from us These parts were neither examined by us nor released Conse quently the installation or use of these products can have a negative influence on design related features of their machine We accept no liability for any damage caused by the use of non original parts This Wear Parts List shows the main parts of the machine A detailed list for the complete machine is available on our websi...

Page 108: ... 912 M3x8 179WF5 001 C144588201 C C144588301 B 559 1855 10 559 1856 10 DIN 913 M3x3 2x 559 0274 10 DIN 84 M2x5 DIN 912 M4x6 nickel plated DIN 912 M4x10 nickel plated DIN 7991 M5x10 nickel plated 2x STANDARD DIN 912 M4x8 2x SHORT CUTTER DIN 6912 M4x8 2x 106 05 2019 VETRON 5000 FLAT BED MACHINE SERVICE MANUAL 06 WEAR PARTS 02 01 WEAR PARTS ...

Page 109: ... 559 3007 10 559 0893 10 DIN 7984 M4x6 STANDARD SHORT CUTTER DIN 912 M3x6 2x 559 3242 10 26mm 559 3243 10 32mm STANDARD 559 0960 09 26mm 559 0961 09 32mm SHORT CUTTER 559 2656 09 26mm 559 1834 09 32mm Needle System 134 35 1 3 4 3 5 SHORT CUTTER 559 2743 10 26mm 559 2744 10 32mm SHORT CUTTER 559 1842 10 32mm STANDARD 559 3235 11 26mm 559 3236 11 32mm STANDARD SHORT CUTTER 559 2679 10 26mm 559 0827 ...

Page 110: ...108 05 2019 VETRON 5000 FLAT BED MACHINE SERVICE MANUAL 06 WEAR PARTS ...

Page 111: ...109 05 2019 VETRON 5000 FLAT BED MACHINE SERVICE MANUAL 07 WIRING DIAGRAM 01 VETRON 8340 CONTROL BOX ...

Page 112: ...110 05 2019 VETRON 5000 FLAT BED MACHINE SERVICE MANUAL 07 WIRING DIAGRAM 02 POWER CONNECTION BLOCK DIAGRAM ...

Page 113: ...111 05 2019 VETRON 5000 FLAT BED MACHINE SERVICE MANUAL 07 WIRING DIAGRAM 03 8640 STEPPER DRIVER TERMINAL ...

Page 114: ...112 05 2019 VETRON 5000 FLAT BED MACHINE SERVICE MANUAL 07 WIRING DIAGRAM 04 8340 MAIN TERMINAL MAIN DRIVE ...

Page 115: ...113 05 2019 VETRON 5000 FLAT BED MACHINE SERVICE MANUAL 07 WIRING DIAGRAM 05 VETRON 5XXX HEAD PCB ...

Page 116: ...114 05 2019 VETRON 5000 FLAT BED MACHINE SERVICE MANUAL 07 WIRING DIAGRAM 06 VETRON 5XXX HEAD ADAPTER PCB ...

Page 117: ...VETRON TYPICAL EUROPE GmbH Clara Immerwahr Str 6 67661 Kaiserslautern Germany Tel 49 6301 320 75 0 Fax 49 6301 320 75 11 info vetrontypical com www vetrontypical com ...

Page 118: ...VETRON TYPICAL EUROPE GmbH Clara Immerwahr Str 6 67661 Kaiserslautern Germany Tel 49 6301 320 75 0 Fax 49 6301 320 75 11 E mail info vetrontypical com www vetrontypical com ...

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