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Fault

code

Fault ID

Fault name

Possible cause

How to correct the fault

41

400

IGBT temperature

The calculated IGBT tem-

perature is too high.

•

the motor load is too

high

•

the ambient tempera-

ture is too high

•

hardware malfunction

Do a check of the parameter set-

tings.

Examine the actual quantity and

flow of cooling air.

Do a check of the ambient temper-

ature.

Examine the heatsink for dust.

Make sure that the switching fre-

quency is not too high in relation to

the ambient temperature and the

motor load.

Do a check of the cooling fan.

Make an identification run.

44

431

Device changed (dif-

ferent type)

There is a new power unit of

a different type. Parameters

are not available in the set-

tings.

Reset the fault.

The drive reboots after you reset

the fault.

Set the power unit parameters

again.

433

Device changed (dif-

ferent type)

The option board in slot C

was replaced by a new one

that you have not used

before in the same slot. No

parameter settings are

saved.

Reset the fault. Set the option

board parameters again.

434

Device changed (dif-

ferent type)

The same cause as in ID433,

but refers to Slot D.

435

Device changed (dif-

ferent type)

The same cause as in ID433,

but refers to Slot D.

45

441

Device added (differ-

ent type)

There is a new power unit of

a different type. Parameters

are not available in the set-

tings.

Reset the fault.

The drive reboots after you reset

the fault.

Set the power unit parameters

again.

443

Device added (differ-

ent type)

A new option board, that you

have not used before in the

same slot, was put in slot C.

No parameter settings are

saved.

Set the option board parameters

again.

444

Device added (differ-

ent type)

The same cause as in ID443,

but refers to Slot D.

445

Device added (differ-

ent type)

The same cause as in ID443,

but refers to Slot E.

46

662

Real Time Clock

The voltage of the RTC bat-

tery is low.

Replace the battery.

VACON · 374

FAULT TRACING 

11 

LOCAL CONTACTS: HTTP://DRIVES.DANFOSS.COM/DANFOSS-DRIVES/LOCAL-CONTACTS/

Summary of Contents for 100 flow

Page 1: ...vacon 100 flow ac drives application manual ...

Page 2: ......

Page 3: ...rk with the control panel Chapter 2 Wizards Making a selection of the application configuration Setting up an application quickly The different applications with examples Chapter 3 User Interfaces The display types and how to use the control panel The PC tool VACON Live The functions of the fieldbus Chapter 4 Monitoring menu Data on the monitoring values Chapter 5 Parameter menu A list of all the ...

Page 4: ...m value of the parameter E The unit of the value of the parameter The unit shows if it is available F The value that was set in the factory G The ID number of the parameter H A short description of the values of the parameter and or its function NOTE You can download the English and French product manuals with applicable safety warning and caution information from http drives danfoss com knowledge...

Page 5: ...m output frequency of 320 Hz A Real time clock and timer functions an optional battery is necessary It is possible to program 3 time channels to get different functions on the drive An external PID controller is available You can use it for example to control a valve with the I O of the AC drive A sleep mode function that automatically enables and disables the operation of the drive to save energy...

Page 6: ...VACON 6 LOCAL CONTACTS HTTP DRIVES DANFOSS COM DANFOSS DRIVES LOCAL CONTACTS ...

Page 7: ...d 79 2 4 Multi pump single drive application wizard 81 2 5 Multi pump multidrive application wizard 84 2 6 Fire mode wizard 88 3 User interfaces 90 3 1 Navigation on the keypad 90 3 2 Using the graphical display 92 3 2 1 Editing the values 92 3 2 2 Resetting a fault 95 3 2 3 The FUNCT button 95 3 2 4 Copying the parameters 99 3 2 5 Comparing the parameters 100 3 2 6 Help texts 102 3 2 7 Using the ...

Page 8: ... 6 Group 3 6 Fieldbus data mapping 149 5 7 Group 3 7 Prohibit frequencies 150 5 8 Group 3 8 Supervisions 151 5 9 Group 3 9 Protections 152 5 10 Group 3 10 Automatic reset 158 5 11 Group 3 11 Application settings 159 5 12 Group 3 12 Timer functions 159 5 13 Group 3 13 PID controller 162 5 14 Group 3 14 External PID controller 174 5 15 Group 3 15 Multi pump 177 5 16 Group 3 16 Maintenance counters 1...

Page 9: ...5 9 4 Extras and advanced 206 9 5 Timer functions 208 9 6 PID controller 209 9 7 External PID controller 209 9 8 Multi pump 210 9 9 Maintenance counters 211 9 10 Fieldbus data 211 9 11 Drive customizer 215 10 Parameter descriptions 217 10 1 Trend curve 217 10 2 Motor settings 218 10 2 1 Motor nameplate parameters 218 10 2 2 Motor control parameters 219 10 2 3 Motor limits 224 10 2 4 Open loop para...

Page 10: ...1 Automatic reset 296 10 12 Application settings 298 10 13 Timer functions 298 10 14 PID controller 303 10 14 1 Basic settings 303 10 14 2 Setpoints 305 10 14 3 Feedback 306 10 14 4 Feedforward 306 10 14 5 Sleep function 308 10 14 6 Feedback supervision 310 10 14 7 Pressure loss compensation 312 10 14 8 Soft fill 313 10 14 9 Input pressure supervision 315 10 14 10 Sleep function when no demand is ...

Page 11: ...2 5 Energy counter 357 10 22 6 Energy trip counter 358 10 23 Advanced harmonic filter 359 11 Fault tracing 360 11 1 A fault comes into view 360 11 1 1 Resetting with the Reset button 360 11 1 2 Resetting with a parameter in the graphical display 360 11 1 3 Resetting with a parameter in the text display 361 11 2 Fault history 362 11 2 1 Examining the Fault history in the graphical display 362 11 2 ...

Page 12: ...or access the control page and change the control place See more in 3 3 3 The FUNCT button D The arrow button RIGHT E The START button F The arrow button DOWN Use it to scroll the menu down and to decrease a value G The STOP button H The arrow button LEFT Use it to move the cursor left I The OK button Use it to go into an active level or item or to accept a selection 1 2 THE DISPLAYS There are 2 d...

Page 13: ...s in the group in question A B F C D E Fig 3 The text display If the text is too long to show the text scrolls automatically on the display A The indicators of status B The indicators of alarm and fault C The name of the group or item of the current location D The current location in the menu E The indicators of the control place F The indicators of the rotation direction 1 3 FIRST STARTUP After y...

Page 14: ...e description of the application wizards in 2 Wizards If you select No and push the OK button the Startup wizard stops and you must select all the parameter values manually To start the Startup wizard again you have 2 alternatives Go to the parameter P6 5 1 Restore Factory Defaults or to the parameter B1 1 2 Startup Wizard Then set the value to Activate 1 4 DESCRIPTION OF THE APPLICATIONS Use the ...

Page 15: ...s with DI4 and DI5 The start and stop signals of the drive are connected to DI1 start forward and DI2 start reverse It is possible to configure all the drive outputs freely in all the applications There are 1 analogue output Output Frequency and 3 relay outputs Run Fault Ready available on the basic I O board See the descriptions of the parameters in 10 Parameter descriptions QUICK STARTUP GUIDE V...

Page 16: ...t 6 Common for DI1 DI6 Common for DI1 DI6 24V auxiliary voltage I O ground Analogue output 1 Analogue output 1 24V auxiliary input voltage Output frequency 0 20mA READY Serial bus negative Serial bus positive Relay output 1 Relay output 2 Relay output 3 FAULT Fault reset AO1 Frequency reference default 0 10V Frequency reference Default 4 20mA Start forward Start reverse External fault Freq ref Ope...

Page 17: ...Parameter Min Max Unit Default ID Description 1 1 1 Startup Wizard 0 1 0 1170 0 Do not activate 1 Activate The selection Activate starts the Startup wiz ard see Table 1 The Startup wizard 1 1 2 Fire Mode Wizard 0 1 0 1672 The selection Activate starts the Fire mode wizard see 2 6 Fire mode wizard QUICK STARTUP GUIDE VACON 17 LOCAL CONTACTS HTTP DRIVES DANFOSS COM DANFOSS DRIVES LOCAL CONTACTS 1 ...

Page 18: ... for the output fre quency to increase from 0 frequency to the maximum frequency 1 6 Deceleration Time 1 0 1 3000 0 s 5 0 104 Gives the quantity of time that is necessary for the output fre quency to decrease from the maximum frequency to 0 fre quency 1 7 Motor Current Limit IH 0 1 IS A Varies 107 The maximum motor current from the AC drive 1 8 Motor Type 0 2 0 650 0 Induction Motor 1 Permanent Ma...

Page 19: ...rgy Optimisation 0 1 0 666 The drive finds the minimum motor cur rent to use less energy and to lower the motor noise Use this function with for example fan and pump processes 0 Disabled 1 Enabled 1 15 Identification 0 2 0 631 The identification run calculates or measures the motor parameters that are necessary for a good control of the motor and speed 0 No action 1 At standstill 2 With rotation B...

Page 20: ...ult Stop by coasting 1 20 Response to AI Low Fault 0 5 0 700 0 No action 1 Alarm 2 Alarm preset fault frequency P3 9 1 13 3 Alarm previous frequency 4 Fault Stop accord ing to stop mode 5 Fault Stop by coasting 1 21 Remote Control Place 0 1 0 172 The selection of the remote control place start stop 0 I O control 1 Fieldbus control VACON 20 QUICK STARTUP GUIDE 1 LOCAL CONTACTS HTTP DRIVES DANFOSS C...

Page 21: ...he application that you set with parameter 1 2 gives the default value 1 23 Keypad Control Ref erence Selection 0 20 1 121 The selection of the frequency reference source when the con trol place is keypad See P1 22 1 24 Fieldbus Control Reference Selection 0 20 2 122 The selection of the frequency reference source when the con trol place is fieldbus See P1 22 1 25 AI1 Signal Range 0 1 0 379 0 0 10...

Page 22: ...sses where you control the process variable for example pressure through the control of the speed of the motor In this application the internal PID controller of the drive is configured for 1 setpoint and 1 feedback signal You can use 2 control places Make the selection of the control place A or B with DI6 When control place A is active DI1 gives the start and stop commands and the PID controller ...

Page 23: ...auxiliary input voltage Output frequency 0 20mA Serial bus negative Serial bus positive Relay output 1 Relay output 2 READY Relay output 3 Thermistor input FAULT Fault reset AO1 Place A PID setpoint reference Place B Frequency reference default 0 10V PID feedback actual value default 4 20mA Place A Start forward PID controller External fault Control place A B selection Reference potentiom eter 1 1...

Page 24: ...ndex Parameter Min Max Unit Default ID Description 1 1 1 Startup Wizard 0 1 0 1170 0 Do not activate 1 Activate The selection Activate starts the Startup wiz ard see 1 3 First startup 1 1 2 Fire Mode Wizard 0 1 0 1672 The selection Activate starts the Fire mode wizard see 2 6 Fire mode wizard VACON 24 QUICK STARTUP GUIDE 1 LOCAL CONTACTS HTTP DRIVES DANFOSS COM DANFOSS DRIVES LOCAL CONTACTS ...

Page 25: ... for the output fre quency to increase from 0 frequency to the maximum frequency 1 6 Deceleration Time 1 0 1 3000 0 s 5 0 104 Gives the quantity of time that is necessary for the output fre quency to decrease from the maximum frequency to 0 fre quency 1 7 Motor Current Limit IH 0 1 IS A Varies 107 The maximum motor current from the AC drive 1 8 Motor Type 0 2 0 650 0 Induction Motor 1 Permanent Ma...

Page 26: ...ergy Optimisation 0 1 0 666 The drive finds the minimum motor cur rent to use less energy and to lower the motor noise Use this function with for example fan and pump processes 0 Disabled 1 Enabled 1 15 Identification 0 2 0 631 The identification run calculates or measures the motor parameters that are necessary for a good control of the motor and speed 0 No action 1 At standstill 2 With rotation ...

Page 27: ...ult Stop by coasting 1 20 Response to AI Low Fault 0 5 0 700 0 No action 1 Alarm 2 Alarm preset fault frequency P3 9 1 13 3 Alarm previous frequency 4 Fault stop accord ing to stop mode 5 Fault stop by coasting 1 21 Remote Control Place 0 1 0 172 The selection of the remote control place start stop 0 I O control 1 Fieldbus control QUICK STARTUP GUIDE VACON 27 LOCAL CONTACTS HTTP DRIVES DANFOSS COM...

Page 28: ...ut 8 19 Block Out 9 20 Block Out 10 The application that you set with parameter 1 2 gives the default value 1 23 Keypad Control Ref erence Selection 1 20 1 121 See P1 22 1 24 Fieldbus Control Reference Selection 1 20 2 122 See P1 22 1 25 AI1 Signal Range 0 1 0 379 0 0 10V 0 20mA 1 2 10V 4 20mA 1 26 AI2 Signal Range 0 1 1 390 0 0 10V 0 20mA 1 2 10V 4 20mA 1 27 RO1 Function 0 74 2 11001 See P3 5 3 2...

Page 29: ...Process Unit Selec tion 1 44 1 1036 Select the unit of the process See P3 13 1 4 1 33 5 Process Unit Min Varies Varies Varies 1033 The process unit value that is the same as 0 of the PID feedback signal 1 33 6 Process Unit Max Varies Varies Varies 1034 The process unit value that is the same as 100 of the PID feed back signal 1 33 7 Feedback 1 Source Selection 0 30 2 334 See P3 13 3 3 1 33 8 Setpo...

Page 30: ...e 1 drive controls a system that has the maximum of 8 parallel motors for example pumps fans or compressors By default Multi pump single drive application is configured for 3 parallel motors The drive is connected to 1 of the motors which becomes the regulating motor The internal PID controller of the drive controls the speed of the regulating motor and gives control signals by relay outputs to st...

Page 31: ...hat has the lowest running hours starts first and the motor that has the highest running hours starts last You can configure the autochange to start based on the autochange interval time set by the internal real time clock an RTC battery needed of the drive You can configure the autochange for all the motors in the system or only the auxiliary motors QUICK STARTUP GUIDE VACON 31 LOCAL CONTACTS HTT...

Page 32: ... the control place A or B with DI6 When control place Make the selection of the control place A or B with DI6 When control place A is active DI1 gives the start and stop commands and the PID controller gives the frequency reference When control place B is active DI4 gives the start and stop commands and AI1 gives the frequency reference VACON 32 QUICK STARTUP GUIDE 1 LOCAL CONTACTS HTTP DRIVES DAN...

Page 33: ...reely in all the applications There are 1 analogue output Output Frequency and 3 relay outputs Run Fault Ready available on the basic I O board QUICK STARTUP GUIDE VACON 33 LOCAL CONTACTS HTTP DRIVES DANFOSS COM DANFOSS DRIVES LOCAL CONTACTS 1 ...

Page 34: ...l input 5 Digital input 6 Common for DI1 DI6 Common for DI1 DI6 24V auxiliary voltage I O ground Analogue output 1 Analogue output 1 24V auxiliary input voltage Output frequency default 0 20mA Serial bus negative Serial bus positive Relay output 1 Relay output 2 Relay output 3 Thermistor input Control place A B selection AO1 Place A Not used Place B Frequency reference default 0 10V PID feedback a...

Page 35: ...ndex Parameter Min Max Unit Default ID Description 1 1 1 Startup Wizard 0 1 0 1170 0 Do not activate 1 Activate The selection Activate starts the Startup wiz ard see 1 3 First startup 1 1 2 Fire Mode Wizard 0 1 0 1672 The selection Activate starts the Fire mode wizard see 2 6 Fire mode wizard QUICK STARTUP GUIDE VACON 35 LOCAL CONTACTS HTTP DRIVES DANFOSS COM DANFOSS DRIVES LOCAL CONTACTS 1 ...

Page 36: ... for the output fre quency to increase from 0 frequency to the maximum frequency 1 6 Deceleration Time 1 0 1 3000 0 s 5 0 104 Gives the quantity of time that is necessary for the output fre quency to decrease from the maximum frequency to 0 fre quency 1 7 Motor Current Limit IH 0 1 IS A Varies 107 The maximum motor current from the AC drive 1 8 Motor Type 0 2 0 650 0 Induction Motor 1 Permanent Ma...

Page 37: ...ergy Optimisation 0 1 0 666 The drive finds the minimum motor cur rent to use less energy and to lower the motor noise Use this function with for example fan and pump processes 0 Disabled 1 Enabled 1 15 Identification 0 2 0 631 The identification run calculates or measures the motor parameters that are necessary for a good control of the motor and speed 0 No action 1 At standstill 2 With rotation ...

Page 38: ...ult Stop by coasting 1 20 Response to AI Low Fault 0 5 0 700 0 No action 1 Alarm 2 Alarm preset fault frequency P3 9 1 13 3 Alarm previous frequency 4 Fault stop accord ing to stop mode 5 Fault stop by coasting 1 21 Remote Control Place 0 1 0 172 The selection of the remote control place start stop 0 I O control 1 Fieldbus control VACON 38 QUICK STARTUP GUIDE 1 LOCAL CONTACTS HTTP DRIVES DANFOSS C...

Page 39: ...ut 8 19 Block Out 9 20 Block Out 10 The application that you set with parameter 1 2 gives the default value 1 23 Keypad Control Ref erence Selection 1 20 1 121 See P1 22 1 24 Fieldbus Control Reference Selection 1 20 2 122 See P1 22 1 25 AI1 Signal Range 0 1 0 379 0 0 10V 0 20mA 1 2 10V 4 20mA 1 26 AI2 Signal Range 0 1 1 390 0 0 10V 0 20mA 1 2 10V 4 20mA 1 27 RO1 Function 0 74 2 11001 See P3 5 3 2...

Page 40: ...00 s a change of 10 in the error value during 1 00 s cau ses the controller output to change by 10 00 1 34 4 Process Unit Selection 1 44 1 1036 Select the unit of the process See P3 13 1 4 1 34 5 Process Unit Min Varies Varies Varies 1033 The process unit value that is the same as 0 of the PID feedback sig nal 1 34 6 Process Unit Max Varies Varies Varies 1034 The process unit value that is the sam...

Page 41: ...s 0 Not used 1 34 12 SP1 Wake Up Level Varies Varies Varies Varies 1018 The wake up value of the PID feedback supervision Wake up Level 1 uses the selected process units 0 Not used 1 34 13 Multi pump Mode 0 2 0 1785 Selects the Multi pump mode 0 Single drive 1 Multifollower 2 Multimaster 1 34 14 Number of Pumps 1 8 1 1001 Total number of motors pumps fans used in the Multi pump sys tem 1 34 15 Pum...

Page 42: ... ange function starts But the autochange starts only if the capacity is below the level specified by parameters P1 34 21 and P1 34 22 1 34 19 Autochange Days 0 127 15904 Range B0 Sunday B1 Monday B2 Tuesday B3 Wednesday B4 Thursday B5 Friday B6 Saturday 1 34 20 Autochange Time of Day 00 00 00 23 59 59 Time 15905 Range 00 00 00 23 59 59 1 34 21 Autochange Frequency Limit 0 00 P3 3 1 2 Hz 25 00 1031...

Page 43: ...N Slot0 1 428 See 1 34 25 1 34 28 Pump 4 Interlock DigIN Slot0 1 429 See 1 34 25 1 34 29 Pump 5 Interlock DigIN Slot0 1 430 See 1 34 25 1 34 30 Pump 6 Interlock DigIN Slot0 1 486 See 1 34 25 1 34 31 Pump 7 Interlock DigIN Slot0 1 487 See 1 34 25 1 34 32 Pump 8 Interlock DigIN Slot0 1 488 See 1 34 25 1 4 4 MULTI PUMP MULTIDRIVE APPLICATION You can use the Multi pump multidrive application in a syst...

Page 44: ...ssure for example by the control of the speed of the regulating motor and by the number of motors that operate The internal PID controller in the drive of the regulating motor controls the speed the start and stop of the motors The operation of the system is specified by the selected operation mode In the Multifollower mode auxiliary motors follow the speed of the regulating motor Pump 1 controls ...

Page 45: ...change function change of start order makes the wear of the motors in the system more equal Autochange function monitors the running hours and sets the start order of each motor The motor that has the lowest running hours starts first and the motor that has the highest running hours starts last You can configure the autochange to start based on the autochange interval time or on the internal real ...

Page 46: ...gue output 1 Analogue output 1 24V auxiliary input voltage Output frequency 0 20mA Serial bus negative Serial bus positive Relay output 1 Relay output 2 RO3 2 CM RO3 3 NO READY Relay output 3 Thermistor input FAULT Fault reset External Fault AO1 Not in use by default default 0 10V PID feedback actual value Default 4 20mA Start forward Flushing StartForward Flushing Freg PID Setpoint Selection Open...

Page 47: ...undancy level is high the drive and the pressure sensors are redundant If there is a drive failure the next drive starts to operate as master If there is a sensor failure the next drive that has a separate sensor starts to operate as master An individual switch that has an auto off and man setting controls each drive QUICK STARTUP GUIDE VACON 47 LOCAL CONTACTS HTTP DRIVES DANFOSS COM DANFOSS DRIVE...

Page 48: ...DIN6 17 CM 18 AO1 19 AO1 30 24V in A RS485 B RS485 21 RO1 22 RO1 23 RO1 24 RO2 25 RO2 26 RO2 32 RO3 33 RO3 Reference voltage NOT USED 0 10V PID FEEDBACK 4 20mA 24V auxilary voltage out I O ground START FORWARD FLUSHING Start Forward Flushing Freq PID SETPOINT SELECT Open Keypad SP1 Closed Keypad SP2 Common for DI1 DI6 24V auxilary voltage out I O ground FAULT RESET PUMP INTERLOCK Not in use by def...

Page 49: ...DIN6 17 CM 18 AO1 19 AO1 30 24V in A RS485 B RS485 21 RO1 22 RO1 23 RO1 24 RO2 25 RO2 26 RO2 32 RO3 33 RO3 Reference voltage NOT USED 0 10V PID FEEDBACK 4 20mA 24V auxilary voltage out I O ground START FORWARD FLUSHING Start Forward Flushing Freq PID SETPOINT SELECT Open Keypad SP1 Closed Keypad SP2 Common for DI1 DI6 24V auxilary voltage out I O ground FAULT RESET PUMP INTERLOCK Not in use by def...

Page 50: ...DIN6 17 CM 18 AO1 19 AO1 30 24V in A RS485 B RS485 21 RO1 22 RO1 23 RO1 24 RO2 25 RO2 26 RO2 32 RO3 33 RO3 Reference voltage NOT USED 0 10V PID FEEDBACK 4 20mA 24V auxilary voltage out I O ground START FORWARD FLUSHING Start Forward Flushing Freq PID SETPOINT SELECT Open Keypad SP1 Closed Keypad SP2 Common for DI1 DI6 24V auxilary voltage out I O ground FAULT RESET PUMP INTERLOCK Not in use by def...

Page 51: ...aster If there is a sensor failure the system stops An individual switch that has an auto off and man setting controls each drive Terminal 17 connects 24V between the drive 1 and 2 External diodes are connected between terminals 1 and 2 The digital input signals use negative logic ON OV QUICK STARTUP GUIDE VACON 51 LOCAL CONTACTS HTTP DRIVES DANFOSS COM DANFOSS DRIVES LOCAL CONTACTS 1 ...

Page 52: ...5 B RS485 21 RO1 22 RO1 23 RO1 24 RO2 25 RO2 26 RO2 32 RO3 33 RO3 Reference voltage NOT USED 0 10V PID FEEDBACK 4 20mA 24V auxilary voltage out I O ground START FORWARD FLUSHING Start Forward Flushing Freq PID SETPOINT SELECT Open Keypad SP1 Closed Keypad SP2 Common for DI1 DI6 24V auxilary voltage out I O ground FAULT RESET PUMP INTERLOCK Not in use by default EXTERNAL FAULT Common for DI1 DI6 OU...

Page 53: ... AO1 30 24V in A RS485 B RS485 21 RO1 22 RO1 23 RO1 24 RO2 25 RO2 26 RO2 32 RO3 33 RO3 Reference voltage NOT USED 0 10V PID FEEDBACK 4 20mA 24V auxilary voltage out I O ground START FORWARD FLUSHING Start Forward Flushing Freq PID SETPOINT SELECT Open Keypad SP1 Closed Keypad SP2 Common for DI1 DI6 24V auxilary voltage out I O ground FAULT RESET PUMP INTERLOCK Not in use by default EXTERNAL FAULT ...

Page 54: ... AO1 30 24V in A RS485 B RS485 21 RO1 22 RO1 23 RO1 24 RO2 25 RO2 26 RO2 32 RO3 33 RO3 Reference voltage NOT USED 0 10V PID FEEDBACK 4 20mA 24V auxilary voltage out I O ground START FORWARD FLUSHING Start Forward Flushing Freq PID SETPOINT SELECT Open Keypad SP1 Closed Keypad SP2 Common for DI1 DI6 24V auxilary voltage out I O ground FAULT RESET PUMP INTERLOCK Not in use by default EXTERNAL FAULT ...

Page 55: ... there is a drive failure the second drive starts to operate as master If there is a sensor failure the second drive that has a separate sensor starts to operate as master An individual switch that has an auto off and man setting controls each drive QUICK STARTUP GUIDE VACON 55 LOCAL CONTACTS HTTP DRIVES DANFOSS COM DANFOSS DRIVES LOCAL CONTACTS 1 ...

Page 56: ... AO1 30 24V in A RS485 B RS485 21 RO1 22 RO1 23 RO1 24 RO2 25 RO2 26 RO2 32 RO3 33 RO3 Reference voltage NOT USED 0 10V PID FEEDBACK 4 20mA 24V auxilary voltage out I O ground START FORWARD FLUSHING Start Forward Flushing Freq PID SETPOINT SELECT Open Keypad SP1 Closed Keypad SP2 Common for DI1 DI6 24V auxilary voltage out I O ground FAULT RESET PUMP INTERLOCK Not in use by default EXTERNAL FAULT ...

Page 57: ... AO1 30 24V in A RS485 B RS485 21 RO1 22 RO1 23 RO1 24 RO2 25 RO2 26 RO2 32 RO3 33 RO3 Reference voltage NOT USED 0 10V PID FEEDBACK 4 20mA 24V auxilary voltage out I O ground START FORWARD FLUSHING Start Forward Flushing Freq PID SETPOINT SELECT Open Keypad SP1 Closed Keypad SP2 Common for DI1 DI6 24V auxilary voltage out I O ground FAULT RESET PUMP INTERLOCK Not in use by default EXTERNAL FAULT ...

Page 58: ... DIN6 17 CM 18 AO1 19 AO1 30 24V in A RS485 B RS485 21 RO1 22 RO1 23 RO1 24 RO2 25 RO2 26 RO2 32 RO3 33 RO3 Reference voltage NOT USED 0 10V PID FEEDBACK 4 20mA 24V auxilary voltage out I O ground START FORWARD FLUSHING Start Forward Flushing Freq PID SETPOINT SELECT Open Keypad SP1 Closed Keypad SP2 Common for DI1 DI6 24V auxilary voltage out I O ground FAULT RESET PUMP INTERLOCK Not in use by de...

Page 59: ...e as master If there is a sensor failure the system stops An individual switch that has an auto off and man setting controls each drive Terminal 17 connects 24V between the drive 1 and 2 External diodes are connected between terminals 1 and 2 The digital input signals use negative logic ON OV QUICK STARTUP GUIDE VACON 59 LOCAL CONTACTS HTTP DRIVES DANFOSS COM DANFOSS DRIVES LOCAL CONTACTS 1 ...

Page 60: ...ve Communication Modbus RTU Relay Output 1 RUN Relay Output 2 FAULT Relay Output 3 READY FLUSHING Start Forward Flushing Freq PID SETPOINT SELECT Open Keypad SP1 Closed Keypad SP2 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 30 A B 21 22 23 24 25 26 32 33 RO1 RO1 RO1 RO2 RO2 RO2 RO3 RO3 10V ref AI2 AI1 AI2 AI2 24V out 24V out GND DIN1 DIN2 DIN3 CM GND DIN4 DIN5 DIN6 CM AO1 AO1 24Vin RS485 RS485...

Page 61: ...Modbus RTU Relay Output 1 RUN Relay Output 2 FAULT Relay Output 3 READY FLUSHING Start Forward Flushing Freq PID SETPOINT SELECT Open Keypad SP1 Closed Keypad SP2 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 30 A B 21 22 23 24 25 26 32 33 RO1 RO1 RO1 RO2 RO2 RO2 RO3 RO3 10V ref AI2 AI1 AI2 AI2 24V out GND DIN1 DIN2 DIN3 CM GND DIN4 DIN5 DIN6 CM AO1 AO1 24V in RS485 RS485 AUTO MAN 2S1 DIO S FLOA...

Page 62: ...us RTU Relay Output 1 RUN Relay Output 2 FAULT Relay Output 3 READY FLUSHING Start Forward Flushing Freq PID SETPOINT SELECT Open Keypad SP1 Closed Keypad SP2 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 30 A B 21 22 23 24 25 26 32 33 RO1 RO1 RO1 RO2 RO2 RO2 RO3 RO3 10V ref AI2 AI1 AI2 AI2 24V out GND DIN1 DIN2 DIN3 CM 24V out GND DIN4 DIN5 DIN6 CM AO1 AO1 24V in RS485 RS485 AUTO MAN 3S1 DIO S ...

Page 63: ...s connected to the first drive The system is not redundant because the system stops if there is a drive or sensor failure QUICK STARTUP GUIDE VACON 63 LOCAL CONTACTS HTTP DRIVES DANFOSS COM DANFOSS DRIVES LOCAL CONTACTS 1 ...

Page 64: ...n Modbus RTU Relay Output 1 RUN Relay Output 2 FAULT Relay Output 3 READY FLUSHING Start Forward Flushing Freq PID SETPOINT SELECT Open Keypad SP1 Closed Keypad SP2 DIO S FLOAT GND U 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 30 A B 21 22 23 24 25 26 32 33 RO1 RO1 RO1 RO2 RO2 RO2 RO3 RO3 10V ref AI2 AI1 AI2 AI2 24V out GND DIN1 DIN2 DIN3 CM 24V out GND DIN4 DIN5 DIN6 CM AO1 AO1 24V in RS485 R...

Page 65: ...dbus RTU Relay Output 1 RUN Relay Output 2 FAULT Relay Output 3 READY FLUSHING Start Forward Flushing Freq PID SETPOINT SELECT Open Keypad SP1 Closed Keypad SP2 DIO S FLOAT GND U 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 30 A B 21 22 23 24 25 26 32 33 RO1 RO1 RO1 RO2 RO2 RO2 RO3 RO3 10V ref AI2 AI1 AI2 AI2 24Vout 24Vout GND DIN1 DIN2 DIN3 CM GND DIN4 DIN5 DIN6 CM AO1 AO1 24V in RS485 RS485 I...

Page 66: ...default Drive To Drive Communication Modbus RTU Relay Output 1 RUN Relay Output 2 FAULT Relay Output 3 READY FLUSHING Start Forward Flushing Freq PID SETPOINT SELECT Open Keypad SP1 Closed Keypad SP2 DIO S FLOAT GND U 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 30 A B 21 22 23 24 25 26 32 33 RO1 RO1 RO1 RO2 RO2 RO2 RO3 RO3 10V ref AI2 AI1 AI2 AI2 24V out GND DIN1 DIN2 DIN3 CM 24V out GND DIN4 ...

Page 67: ... activate 1 Activate The selection Activate starts the Startup wiz ard see Chapter 1 3 First startup 1 1 2 Fire Mode Wizard 0 1 0 1672 The selection Activate starts the Fire mode wizard see Chapter 1 3 First startup QUICK STARTUP GUIDE VACON 67 LOCAL CONTACTS HTTP DRIVES DANFOSS COM DANFOSS DRIVES LOCAL CONTACTS 1 ...

Page 68: ... for the output frequency to increase from 0 fre quency to the maxi mum frequency 1 6 Deceleration Time 1 0 1 3000 0 s 5 0 104 Gives the quantity of time that is neces sary for the output frequency to decrease from the maximum frequency to 0 frequency 1 7 Motor Cur rent Limit IH 0 1 IS A Varies 107 The maximum motor current from the AC drive 1 8 Motor Type 0 2 0 650 0 Induction Motor 1 Permanent M...

Page 69: ...ergy Opti misation 0 1 0 666 The drive finds the minimum motor cur rent to use less energy and to lower the motor noise Use this function with for example fan and pump processes 0 Disabled 1 Enabled 1 15 Identifica tion 0 2 0 631 The identification run calculates or meas ures the motor parameters that are necessary for a good control of the motor and speed 0 No action 1 At standstill 2 With rotati...

Page 70: ...ult Stop by coasting 1 20 Response to AI Low Fault 0 5 0 700 0 No action 1 Alarm 2 Alarm preset fault frequency P3 9 1 13 3 Alarm previous frequency 4 Fault stop according to stop mode 5 Fault stop by coasting 1 21 Remote Control Place 0 1 0 172 The selection of the remote control place start stop 0 I O control 1 Fieldbus control VACON 70 QUICK STARTUP GUIDE 1 LOCAL CONTACTS HTTP DRIVES DANFOSS CO...

Page 71: ...Block Out 4 15 Block Out 5 16 Block Out 6 17 Block Out 7 18 Block Out 8 19 Block Out 9 20 Block Out 10 The application that you set with parame ter 1 2 gives the default value 1 23 Keypad Con trol Refer ence Selec tion 1 20 1 121 See P1 22 1 24 Fieldbus Control Ref erence Selection 1 20 2 122 See P1 22 1 25 AI1 Signal Range 0 1 0 379 0 0 10V 0 20mA 1 2 10V 4 20mA 1 26 AI2 Signal Range 0 1 1 390 0 ...

Page 72: ...ult ID Description 1 28 RO2 Func tion 0 74 3 11004 See P3 5 3 2 1 1 29 RO3 Func tion 0 74 1 11007 See P3 5 3 2 1 1 30 AO1 Func tion 0 31 2 10050 See P3 5 4 1 1 VACON 72 QUICK STARTUP GUIDE 1 LOCAL CONTACTS HTTP DRIVES DANFOSS COM DANFOSS DRIVES LOCAL CONTACTS ...

Page 73: ...0 s a change of 10 in the error value during 1 00 s cau ses the controller output to change by 10 00 1 35 4 Process Unit Selection 1 44 1 1036 Select the unit of the process See P3 13 1 4 1 35 5 Process Unit Min Varies Varies Varies 1033 The process unit value that is the same as 0 of the PID feedback sig nal 1 35 6 Process Unit Max Varies Varies Varies 1034 The process unit value that is the same...

Page 74: ...Not used 1 35 12 SP1 Wake Up Level Varies Varies Varies Varies 1018 The wake up value of the PID feedback supervision Wake up Level 1 uses the selected process units 0 Not used 1 35 13 Multi pump Mode 0 2 0 1785 Selects the Multi pump mode 0 Single drive 1 Multifollower 2 Multimaster 1 35 14 Number of Pumps 1 8 1 1001 Total number of motors pumps fans used in the Multi pump sys tem 1 35 15 Pump ID...

Page 75: ...tor is connected or not 0 Disabled 1 Enabled 1 35 18 Autochange 0 2 1 1027 Disable enable the rotation of the start order and the pri ority of the motors 0 Disabled 1 Enabled inter val 2 Enabled week days 1 35 19 Autochanged Pump 0 1 1 1028 0 Auxiliary Pump 1 All Pumps 1 35 20 Autochange Interval 0 0 3000 0 h 48 0 1029 When the time specified by the this parameter is used the autoch ange function ...

Page 76: ...dwidth 10 When the feedback value stays between 4 5 and 5 5 bar the motor stays connected 1 35 26 Bandwidth Delay 0 3600 s 10 1098 When the feedback is outside the bandwidth the time after which pumps are added or removed 1 35 27 Constant Pro duction Speed 0 100 100 1513 Gives the constant speed at which the pump locks when the pump goes to the maximum fre quency The next pump starts the regulatio...

Page 77: ...8 00 320 00 Hz 4 Set a value for P3 1 1 3 Motor Nominal Speed so that it agrees with the nameplate of the motor Range 24 19200 rpm 5 Set a value for P3 1 1 4 Motor Nominal Current so that it agrees with the nameplate of the motor Range Varies Step 6 shows only if you selected Induction Motor in step 1 6 Set a value for P3 1 1 5 Motor Cos Phi Range 0 30 1 00 7 Set a value for P3 3 1 1 Minimum Frequ...

Page 78: ...alue for P3 1 1 1 Motor Nominal Voltage so that it agrees with the nameplate of the motor Range Varies 5 Set a value for P3 1 1 2 Motor Nominal Frequency so that it agrees with the nameplate of the motor Range 8 00 320 00 Hz 6 Set a value for P3 1 1 3 Motor Nominal Speed so that it agrees with the nameplate of the motor Range 24 19200 rpm 7 Set a value for P3 1 1 4 Motor Nominal Current so that it...

Page 79: ... 1 U f Ratio Linear Squared Linear P3 2 4 Start Function Ramping Flying start Ramping P3 2 5 Stop Function Ramping Coasting Ramping P3 4 1 2 Acceleration Time 5 0 s 30 0 s 3 0 s P3 4 1 3 Deceleration Time 5 0 s 30 0 s 3 0 s 2 3 PID CONTROL APPLICATION WIZARD The application wizard helps you to set the basic parameters that are related to the application To start the PID control application wizard ...

Page 80: ... 1 1 320 00 Hz 9 Set a value for P3 4 1 2 Acceleration Time 1 Range 0 1 3000 0 s 10 Set value for P3 4 1 3 Deceleration Time 1 Range 0 1 3000 0 s 11 Make a selection of a control place where you give the start and stop commands and the frequency reference I O Terminal Fieldbus Keypad 12 Set a value for P3 13 1 4 Process Unit Selection More than 1 selection If your selection is other than you see t...

Page 81: ...If you give the value Yes for the question 22 you see the next 3 questions If you give the value No the wizard is completed 23 Set a value for P3 13 5 1 SP1 Sleep Frequency Limit Range 0 00 320 00 Hz 24 Set a value for P3 13 5 2 SP1 Sleep Delay Range 0 3000 s 25 Set a value for P3 13 5 3 SP1 Wake Up Level The range is specified by the set process unit The PID control application wizard is complete...

Page 82: ...3 1 1 320 00 Hz 9 Set a value for P3 4 1 2 Acceleration Time 1 Range 0 1 3000 0 s 10 Set value for P3 4 1 3 Deceleration Time 1 Range 0 1 3000 0 s 11 Make a selection of a control place where you give the start and stop commands and the frequency reference I O Terminal Fieldbus Keypad 12 Set a value for P3 13 1 4 Process Unit Selection More than 1 selection If your selection is other than you see ...

Page 83: ...step 19 22 Use the sleep function 0 No 1 Yes If you give the value Yes in step 22 you see the next 3 steps If you give the value No the wizard goes to step 26 23 Set a value for P3 13 5 1 SP1 Sleep Frequency Limit Range 0 00 320 00 Hz 24 Set a value for P3 13 5 2 SP1 Sleep Delay Range 0 3000 s 25 Set a value for P3 13 5 3 SP1 Wake Up Level The range is specified by the set process unit 26 Set a va...

Page 84: ... Range P3 3 1 1 P3 3 1 2 Hz 34 Set a value for P3 15 12 Autochange Pump Limit Range 1 8 35 Set a value for P3 15 13 Bandwidth Range 0 100 36 Set a value for P3 15 14 Bandwidth Delay Range 0 3600 s The Multi pump single drive application wizard is completed 2 5 MULTI PUMP MULTIDRIVE APPLICATION WIZARD The application wizard helps you to set the basic parameters that are related to the application T...

Page 85: ...1 320 00 Hz 9 Set a value for P3 4 1 2 Acceleration Time 1 Range 0 1 3000 0 s 10 Set value for P3 4 1 3 Deceleration Time 1 Range 0 1 3000 0 s 11 Make a selection of a control place where you give the start and stop commands and the frequency reference I O Terminal Fieldbus Keypad 12 Set a value for P3 13 1 4 Process Unit Selection More than 1 selection If your selection is other than you see the ...

Page 86: ...s the wizard goes to step 21 If you set Keypad Setpoint 1 or Keypad Setpoint 2 as the value the wizard goes directly to step 22 20 Set the signal range of the analogue input 0 0 10V 0 20mA 1 2 10V 4 20mA 21 Set a value for P3 13 2 1 Keypad Setpoint 1 and P3 13 2 2 Keypad Setpoint 2 Specified by the range set in step 19 22 Use the sleep function 0 No 1 Yes If you give the value Yes in step 22 you s...

Page 87: ... 0 Not used 1 Enabled 31 Set a value for P3 15 6 Autochange 0 Disabled 1 Enabled Interval 2 Enabled Weekdays If you set the value Enabled Interval to parameter Autochange step 33 shows If you set the value Enabled Weekdays to parameter Autochange step 34 shows If you set the value Disabled to parameter Autochange the wizard goes directly to step 36 32 Set a value for P3 15 7 Autochanged pumps 0 Au...

Page 88: ...e you continue read about the password and warranty in Chapter 10 18 Fire mode 1 Set a value for parameter P3 17 2 Fire Mode Fre quency Source More than 1 selection If you set a value other than Fire mode frequency the wizard goes directly to step 3 2 Set a value for parameter P3 17 3 Fire Mode Fre quency Range varies 3 Activate the signal when the contact opens or when it closes 0 Open contact 1 ...

Page 89: ...t a value for parameter P3 17 6 Fire Mode Reverse Make a selection of a digital input to activate the reverse direction in Fire mode DigIn Slot0 1 FORWARD DigIn Slot0 2 REVERSE 6 Set a value for P3 17 1 Fire Mode Password Set a password to enable the Fire mode func tion 1234 Enable test mode 1002 Enable Fire mode The Fire mode wizard is completed WIZARDS VACON 89 LOCAL CONTACTS HTTP DRIVES DANFOSS...

Page 90: ...eypad To go into a group or an item push the OK button To go back to the level where you were before push the Back Reset button On the display you see your current location in the menu for example M3 2 1 You also see the name of the group or item in your current location VACON 90 USER INTERFACES 3 LOCAL CONTACTS HTTP DRIVES DANFOSS COM DANFOSS DRIVES LOCAL CONTACTS ...

Page 91: ...M3 9 Protections M2 2 Trend Curve M2 3 Basic M2 4 I O M2 5 Temperat inputs M2 6 Extras Advanced M2 7 Timer Functions M2 8 PID Controller M2 9 Ext PID Controller M2 10 Multi Pump M2 11 Mainten count M2 12 Fieldbus data M3 Parameters M8 User Levels M7 Favourites M4 Diagnostics M5 I O and Hardware M6 User Settings M4 4 Total Counters M4 5 Trip Counters M4 6 Software Info M5 1 Basic I O M5 2 M5 4 Slot...

Page 92: ... An activated group or item push OK to go in H The number of items in the group in question 3 2 1 EDITING THE VALUES On the graphical display there are 2 different procedures to edit the value of an item Usually you can set only 1 value for a parameter Select from a list of text values or from a range of numerical values CHANGING THE TEXT VALUE OF A PARAMETER 1 Find the parameter with the arrow bu...

Page 93: ...4 To accept the change push the OK button To ignore the change use the Back Reset button EDITING THE NUMERICAL VALUES 1 Find the parameter with the arrow buttons STOP READY I O Frequency Ref P3 3 1 1 ID 101 MaxFreqReference 0 00 Hz MinFreqReference 50 00 Hz PosFreqRefLimit 320 00 Hz 2 Go to the Edit mode STOP READY I O MinFreqReference P3 3 1 1 ID 101 0 00 Hz Min 0 00Hz Max 50 00Hz USER INTERFACES...

Page 94: ...set button STOP READY I O MinFreqReference P3 3 1 1 ID 101 11 00 Hz Min 0 00Hz Max 50 00Hz THE SELECTION OF MORE THAN 1 VALUE Some parameters let you to make a selection of more than 1 value Select a checkbox at each necessary value 1 Find the parameter There is a symbol on the display when a checkbox selection is possible STOP READY I O P3 12 1 3 ID 1466 Interval 1 00 00 00 00 00 00 ON Time OFF T...

Page 95: ... for the selection of the frequency reference source The Local control place is always the keypad The Remote control place is I O or Fieldbus You can see the current control place on the status bar of the display It is possible to use I O A I O B and Fieldbus as Remote control places I O A and Fieldbus have the lowest priority You can make a selection of them with P3 2 1 Remote Control Place I O B...

Page 96: ...o make a selection of Local or Remote use the arrow buttons Up and Down again To accept the selection push the OK button STOP READY Keypad ID 211 Local Remote Remote Local 4 If you changed Remote control place to Local that is the keypad give a keypad reference STOP READY I O ID M1 Main Menu 21 6 Parameters 12 Monitor Diagnostics After the selection the display goes back into the same location whe...

Page 97: ...you can set P3 3 1 8 Keypad Reference with the OK button STOP READY Keypad ID 184 Keypad Reference 0 00Hz Output Frequency Motor Current Motor Torque Motor Power 0 00Hz 0 00A 0 00 0 00 4 To change the digits in the value push the arrow buttons Up and Down Accept the change with the OK button STOP READY Keypad ID 168 Keypad Reference 0 00Hz Output Frequency Motor Current Motor Torque Motor Power 0 ...

Page 98: ... is Local 1 Anywhere in the menu structure push the FUNCT button STOP READY I O ID M1 Main Menu Monitor 7 Parameters 15 Diagnostics 6 2 To make a selection of the Change direction push the arrow buttons Up and Down Push the OK button RUN READY Keypad ID 1805 Choose action Control page Change direction Local Remote 3 Make a selection of a new rotation direction The current rotation direction blinks...

Page 99: ...ber of a parameter or monitoring value Push OK The display shows the parameter value in the edit mode and the monitoring value in the monitoring mode 3 2 4 COPYING THE PARAMETERS NOTE This function is available only in the graphical display Before you can copy parameters from the control panel to the drive you must stop the drive COPYING THE PARAMETERS OF AN AC DRIVE Use this function to copy para...

Page 100: ...mand Restore factory defaults brings back the parameter settings that were made at the factory With the command Save to keypad you can copy all the parameters to the control panel The command Restore from keypad copies all the parameters from the control panel to the drive 3 2 5 COMPARING THE PARAMETERS With this function you can compare the current parameter set with 1 of these 4 sets Set 1 P6 5 ...

Page 101: ...r Settings Language Selection Parameter Backup Parameter Compare English 4 7 2 Make a selection of the pair of sets Push OK to accept the selection STOP READY I O ID B6 6 1 Parameter Compare Active set Set 1 Active set Set 2 Active set Defaults 3 Make a selection of Active and push OK STOP READY I O ID M6 6 1 Active set Set 1 Active Help Add to Favourites USER INTERFACES VACON 101 LOCAL CONTACTS H...

Page 102: ...lp texts on many topics All the parameters have a help text The help texts are also available for the faults alarms and the Startup wizard READING A HELP TEXT 1 Find the item about which you want to read STOP READY I O ID 403 M3 5 1 1 Digital Inputs Ctrl Signal 1 A Ctrl Signal 2 A Ctrl Signal 1 B 2 Use the arrow buttons Up and Down to make a selection of Help STOP READY I O ID 403 M3 5 1 1 Ctrl si...

Page 103: ...the text display for your user interface The text display and the graphical display have almost the same functions Some functions are only available in the graphical display The display shows the status of the motor and the AC drive It also shows faults in the operation of the motor and the drive On the display you see your current location in the menu You also see the name of the group or item in...

Page 104: ...D 2 To go to the Edit mode push the OK button READY FAULT ALARM STOP RUN BUS KEYPAD I O REV FWD 3 To set a new value push the arrow buttons Up and Down READY FAULT ALARM STOP RUN KEYPAD I O REV FWD BUS 4 Accept the change with the OK button To ignore the change go back to the level where you were before with the Back Reset button EDITING THE NUMERICAL VALUES 1 Find the parameter with the arrow but...

Page 105: ...control place is I O or Fieldbus You can see the current control place on the status bar of the display It is possible to use I O A I O B and Fieldbus as Remote control places I O A and Fieldbus have the lowest priority You can make a selection of them with P3 2 1 Remote Control Place I O B can bypass the Remote control places I O A and Fieldbus with a digital input You can make a selection of the...

Page 106: ...EV FWD BUS 4 If you changed Remote control place to Local that is the keypad give a keypad reference After the selection the display goes back into the same location where it was when you pushed the FUNCT button GOING INTO THE CONTROL PAGE It is easy to monitor the most important values in the Control page 1 Anywhere in the menu structure push the FUNCT button READY FAULT ALARM STOP RUN KEYPAD I O...

Page 107: ... instructions in 4 1 1 Multimonitor CHANGING THE ROTATION DIRECTION You can change the rotation direction of the motor quickly with the FUNCT button NOTE The command Change direction is available in the menu only if the current control place is Local 1 Anywhere in the menu structure push the FUNCT button 2 To make a selection of the Change direction push the arrow buttons Up and Down Push the OK b...

Page 108: ...on of Quick Edit and accept with the OK button 3 Write the ID number of a parameter or monitoring value Push OK The display shows the parameter value in the edit mode and the monitoring value in the monitoring mode VACON 108 USER INTERFACES 3 LOCAL CONTACTS HTTP DRIVES DANFOSS COM DANFOSS DRIVES LOCAL CONTACTS ...

Page 109: ... Advanced Timer functions PID controller External PID controller Multi pump Maintenance counters Fiedbus data Parameters See 5 Parameters menu Diagnostics Active faults Reset faults Fault history Total counters Trip counters Software info USER INTERFACES VACON 109 LOCAL CONTACTS HTTP DRIVES DANFOSS COM DANFOSS DRIVES LOCAL CONTACTS 3 ...

Page 110: ... the control panel with a text display 3 4 1 QUICK SETUP The Quick Setup group includes the different wizards and quick setup parameters of the VACON 100 FLOW application More detailed information on the parameters of this group you will find in chapter 1 3 First startup and 2 Wizards 3 4 2 MONITOR MULTIMONITOR With the Multimonitor function you can collect 4 to 9 items to monitor See 4 1 1 Multim...

Page 111: ...ER FUNCTIONS You can monitor the timer functions and the Real Time Clock See 4 1 7 Timer functions monitoring PID CONTROLLER You can monitor the PID controller values See 4 1 8 PID controller monitoring EXTERNAL PID CONTROLLER You can monitor the values that are related to the external PID controller See 4 1 9 External PID controller monitoring MULTI PUMP You can monitor the values that are relate...

Page 112: ...Vista 7 and 8 support 17 languages English German Spanish Finnish French Italian Russian Swedish Chinese Czech Danish Dutch Polish Portuguese Romanian Slovak and Turkish You can make the connection between the AC drive and the PC tool with the VACON serial communication cable The serial communication drivers are installed automatically during the installation of VACON Live After you installed the ...

Page 113: ... settings CHANGING THE ITEMS TO MONITOR 1 Go into the Monitor menu with the OK button STOP READY I O ID M1 Main Menu Monitor 12 Quick Setup 4 Parameters 21 2 Go into Multimonitor STOP READY I O ID M2 1 Monitor Multimonitor Timer Functions Basic 13 7 3 To replace an old item activate it Use the arrow buttons STOP READY I O ID 25 FreqReference Multimonitor 20 0 Hz Motor Curre 0 00A DC link volt 0 0V...

Page 114: ...you can examine the trend curve make the signal selections You can also give the minimum and maximum settings and the sampling interval and use Autoscaling CHANGING THE VALUES Change the monitoring values with this procedure 1 In the Monitor menu find the Trend curve submenu and push OK STOP READY I O ID M2 2 Monitor Multimonitor Basic Trend Curve 13 7 2 Go into the submenu View trend curve with t...

Page 115: ... the monitoring values with the arrow buttons STOP READY I O ID 3 V2 2 1 1 4 FreqReference Motor Shaft Power Output frequency FreqReference Motor Speed Motor Current Motor Torque 5 Make a selection and push OK STOP READY I O Motor Current Motor Speed 0 00A 0rpm STOPPING THE PROGRESSION OF THE CURVE The Trend curve function also lets you to stop the curve and read the current values After you can s...

Page 116: ...K at the target point of the curve RUN READY ALARM I O Motor Current Motor Speed 0 02A 327rpm 3 A vertical line comes into view on the display The values at the bottom of the display agree to the location of the line RUN READY ALARM I O Motor Current Motor Speed 0 01A 252rpm VACON 116 MONITORING MENU 4 LOCAL CONTACTS HTTP DRIVES DANFOSS COM DANFOSS DRIVES LOCAL CONTACTS ...

Page 117: ...1000 214748 1000 2370 P2 2 5 Channel 2 min 214748 1000 1000 2371 P2 2 6 Channel 2 max 1000 214748 1000 2372 P2 2 7 Autoscale 0 1 0 2373 0 Disabled 1 Enabled 4 1 3 BASIC You can see the basic monitoring values and their related data in the next table NOTE Only the standard I O board statuses are available in the Monitor menu You can find the statuses of all the I O board signals as raw data in the ...

Page 118: ...0 1 4 V2 3 7 Motor shaft power 0 1 5 V2 3 8 Motor shaft power kW hp Varies 73 V2 3 9 Motor voltage V 0 1 6 V2 3 10 DC link voltage V 1 7 V2 3 11 Unit temperature C 0 1 8 V2 3 12 Motor tempera ture 0 1 9 V2 3 13 Motor Preheat 1 1228 0 OFF 1 Heating feeding DC current V2 3 15 kWh Trip Counter Low kWh 1 1054 V2 3 14 kWh Trip Counter High 1 1067 VACON 118 MONITORING MENU 4 LOCAL CONTACTS HTTP DRIVES D...

Page 119: ... 1 as default V2 4 9 Analogue input 6 0 01 76 Slot E 2 as default V2 4 10 Slot A AO1 0 01 81 4 1 5 TEMPERATURE INPUTS NOTE This parameter group is visible when you have an option board for temperature measurement OPT BH Table 18 Monitoring the temperature inputs Index Monitoring value Unit Scale ID Description V2 5 1 Temperature input 1 C 0 1 50 V2 5 2 Temperature input 2 C 0 1 51 V2 5 3 Temperatu...

Page 120: ...ck 2 B2 Ramp 2 active B3 Reserved B4 I O A control active B5 I O B control active B6 Fieldbus control Active B7 Local control active B8 PC control active B9 Preset frequencies active B10 Flushing active B11 Fire Mode active B12 Motor Preheat active B13 Quick stop active B14 Stopped from keypad V2 6 4 Application Status Word2 1 90 B0 Acc Dec prohibited B1 Motor switch open B2 PID running B3 PID sle...

Page 121: ...efined 101 Alarm PresetFreq 102 Autocleaning V2 6 9 Last Active Fault Code 1 37 V2 6 10 Last Active Fault ID 1 95 V2 6 11 Last Active Alarm Code 1 74 V2 6 12 Last Active Alarm ID 1 94 V2 6 13 Motor Regulator Status 1 77 B0 Current Limit Motor B1 Current Limit Generator B2 Torque Limit Motor B3 Torque Limit Generator B4 Overvoltage Control B5 Undervoltage Control B6 Power Limit Motor B7 Power Limit...

Page 122: ...itoring of the values of the PID controller Index Monitoring value Unit Scale ID Description V2 8 1 PID Setpoint Varies As is set in P3 13 1 7 20 V2 8 2 PID Feedback Varies As is set in P3 13 1 7 21 V2 8 3 PID Feedback 1 Varies As is set in P3 13 1 7 15541 V2 8 4 PID Feedback 2 Varies As is set in P3 13 1 7 15542 V2 8 5 PID Error Varies As is set in P3 13 1 7 22 V2 8 6 PID Output 0 01 23 V2 8 7 PI...

Page 123: ...1 0 85 V2 9 4 ExtPID Output 0 01 86 V2 9 5 ExtPID Status 1 87 0 Stopped 1 Running 2 In dead band see 5 14 Group 3 14 External PID controller 4 1 10 MULTI PUMP MONITORING You can use the monitoring values from Pump 2 Running Time to Pump 8 Running Time in the Multi pump single drive mode If you use Multimaster or Multifollower mode read the value of the pump runtime counter from the monitoring valu...

Page 124: ...ot used Multi pump multidrive function 10 Fatal communication errors occurred or no communication 11 Errors occurred data sending 12 Errors occurred data receiving 20 Communication operational no errors occurred 30 Status unknown V2 10 7 Pump 1 Running Time h 0 1 1620 V2 10 8 Pump 2 Running Time h 0 1 1621 V2 10 9 Pump 3 Running Time h 0 1 1622 V2 10 10 Pump 4 Running Time h 0 1 1623 V2 10 11 Pump...

Page 125: ...1 876 V2 12 4 FB data in 2 1 877 V2 12 5 FB data in 3 1 878 V2 12 6 FB data in 4 1 879 V2 12 7 FB data in 5 1 880 V2 12 8 FB data in 6 1 881 V2 12 9 FB data in 7 1 882 V2 12 10 FB data in 8 1 883 V2 12 11 FB Status Word 1 864 V2 12 12 FB Speed Actual 0 01 865 V2 12 13 FB data out 1 1 866 V2 12 14 FB data out 2 1 867 V2 12 15 FB data out 3 1 868 V2 12 16 FB data out 4 1 869 V2 12 17 FB data out 5 1...

Page 126: ...1 15020 V2 13 3 Block Out 2 15040 V2 13 4 Block Out 3 15060 V2 13 5 Block Out 4 15080 V2 13 6 Block Out 5 15100 V2 13 7 Block Out 6 15120 V2 13 8 Block Out 7 15140 V2 13 9 Block Out 8 15160 V2 13 10 Block Out 9 15180 V2 13 11 Block Out 10 15200 VACON 126 MONITORING MENU 4 LOCAL CONTACTS HTTP DRIVES DANFOSS COM DANFOSS DRIVES LOCAL CONTACTS ...

Page 127: ...or Nominal Volt age Varies Varies V Varies 110 P3 1 1 2 Motor Nominal Fre quency 8 00 320 00 Hz 50 60 111 P3 1 1 3 Motor Nominal Speed 24 19200 rpm Varies 112 P3 1 1 4 Motor Nominal Cur rent IH 0 1 IH 2 A Varies 113 P3 1 1 5 Motor Cos Phi Power Factor 0 30 1 00 Varies 120 P3 1 1 6 Motor Nominal Power Varies Varies kW Varies 116 PARAMETERS MENU VACON 127 LOCAL CONTACTS HTTP DRIVES DANFOSS COM DANFO...

Page 128: ...l 0 1 1 607 0 Disabled 1 Enabled P3 1 2 11 Undervoltage Control 0 1 1 608 0 Disabled 1 Enabled P3 1 2 12 Energy Optimisation 0 1 0 666 0 Disabled 1 Enabled P3 1 2 13 Stator Voltage Adjust 50 0 150 0 100 0 659 P3 1 2 15 Rs Voltage Drop 0 00 50 00 0 00 662 P3 1 2 16 Ls Voltage Drop 0 00 200 00 0 00 673 P3 1 2 17 Motor BEM Voltage 0 Varies V 0 674 Table 29 Motor limit settings Index Parameter Min Max...

Page 129: ...ame direction as the frequency refer ence B1 Disable AC scan ning B4 Use the frequency reference for the initial guess B5 Disable DC pulses B6 Flux build with current control B7 Reverse injection direction P3 1 4 8 Flying Start Scan Current 0 0 100 0 Varies 1610 P3 1 4 9 Start Boost 0 1 0 109 0 Disabled 1 Enabled M3 1 4 12 I f Start This menu includes 3 parameters See the table below Table 31 I f ...

Page 130: ... 3 Torque Stabilator Damping Time Con stant 0 0005 1 0000 s 0 0050 1413 P3 1 4 13 4 Torque Stabilator Damping Time Con stant for PM motors 0 0005 1 0000 s 0 0050 1735 P3 1 4 13 5 Torque Stabilator Filter Time Constant 0 0000 0 5000 s 0 0005 15650 P3 1 4 13 6 Torque Stabilator Filter Time Constant for PM motors 0 0000 0 5000 s 0 0005 15651 VACON 130 PARAMETERS MENU 5 LOCAL CONTACTS HTTP DRIVES DANF...

Page 131: ...lying start P3 2 5 Stop Function 0 1 0 506 0 Coasting 1 Ramping P3 2 6 I O A Start Stop Logic 0 4 2 300 Logic 0 Ctrl sgn 1 Forward Ctrl sgn 2 Backward Logic 1 Ctrl sgn 1 Forward edge Ctrl sgn 2 Inverted Stop Ctrl sgn 3 Bckwrd edge Logic 2 Ctrl sgn 1 Forward edge Ctrl sgn 2 Bckwrd edge Logic 3 Ctrl sgn 1 Start Ctrl sgn 2 Reverse Logic 4 Ctrl sgn 1 Start edge Ctrl sgn 2 Reverse P3 2 7 I O B Start St...

Page 132: ...ote to Local Function 0 2 2 181 0 Keep Run 1 Keep Run Refer ence 2 Stop P3 2 11 Restart Delay 0 0 20 0 min 0 0 15555 0 Not used The selection of the application with parameter P1 2 Application gives the default value See the default values in Chapter 12 1 The default values of parameters in the different applications VACON 132 PARAMETERS MENU 5 LOCAL CONTACTS HTTP DRIVES DANFOSS COM DANFOSS DRIVES...

Page 133: ...1 4 Negative Frequency Reference Limit 320 0 320 0 Hz 320 00 1286 P3 3 1 5 I O Control Refer ence A Selection 0 20 6 117 0 PC 1 Preset frequency 0 2 Keypad reference 3 Fieldbus 4 AI1 5 AI2 6 AI1 AI2 7 PID 8 Motor potentiome ter 11 Block Out 1 12 Block Out 2 13 Block Out 3 14 Block Out 4 15 Block Out 5 16 Block Out 6 17 Block Out 7 18 Block Out 8 19 Block Out 9 20 Block Out 10 P3 3 1 6 I O Control ...

Page 134: ...P3 3 1 9 Keypad Direction 0 1 0 123 0 Forward 1 Reverse P3 3 1 10 Fieldbus Control Reference Selection 0 20 2 122 0 PC 1 Preset frequency 0 2 Keypad reference 3 Fieldbus 4 AI1 5 AI2 6 AI1 AI2 7 PID 8 Motor potentiome ter 11 Block Out 1 12 Block Out 2 13 Block Out 3 14 Block Out 4 15 Block Out 5 16 Block Out 6 17 Block Out 7 18 Block Out 8 19 Block Out 9 20 Block Out 10 The selection of the applica...

Page 135: ...tion 0 DigIN SlotA 4 419 P3 3 3 11 Preset Frequency Selection 1 DigIN SlotA 5 420 P3 3 3 12 Preset Frequency Selection 2 DigIN Slot0 1 421 The default value of the parameter is specified by the application that you select with parameter P1 2 Application See the default values in Chapter 12 1 The default values of parameters in the different applications Table 36 Motor potentiometer parameters Inde...

Page 136: ...iption P3 4 1 1 Ramp 1 Shape 0 0 100 0 0 0 500 P3 4 1 2 Acceleration Time 1 0 1 3000 0 s 5 0 103 P3 4 1 3 Deceleration Time 1 0 1 3000 0 s 5 0 104 Table 39 Ramp 2 setup Index Parameter Min Max Unit Default ID Description P3 4 2 1 Ramp 2 Shape 0 0 100 0 0 0 501 P3 4 2 2 Acceleration Time 2 0 1 3000 0 s 10 0 502 P3 4 2 3 Deceleration Time 2 0 1 3000 0 s 10 0 503 P3 4 2 4 Ramp 2 Selection Varies Vari...

Page 137: ...tion P3 4 4 1 DC Brake Current 0 IL A IH 507 0 Disabled P3 4 4 2 DC Braking Time at Stop 0 00 600 00 s 0 00 508 0 DC braking not used P3 4 4 3 Frequency to Start DC Braking at Ramp Stop 0 10 10 00 Hz 1 50 515 Table 42 Flux braking parameters Index Parameter Min Max Unit Default ID Description P3 4 5 1 Flux Braking 0 1 0 520 0 Disabled 1 Enabled P3 4 5 2 Flux Braking Current 0 IL A IH 519 PARAMETER...

Page 138: ...LOSED OK P3 5 1 13 Fault Reset Close Varies 414 CLOSED Resets all active faults P3 5 1 14 Fault Reset Open DigIN Slot0 1 213 OPEN Resets all active faults P3 5 1 15 Run Enable DigIN Slot0 2 407 P3 5 1 16 Run Interlock 1 DigIN Slot0 2 1041 OPEN Start not permitted CLOSED Start permitted P3 5 1 17 Run Interlock 2 DigIN Slot0 2 1042 As above P3 5 1 18 Motor Preheat ON DigIN Slot0 1 1044 OPEN No actio...

Page 139: ...33 External PID Setpoint Selec tion DigIN Slot0 1 1048 OPEN Setpoint 1 CLOSED Setpoint 2 P3 5 1 34 Reset Maintenance Counter 1 DigIN Slot0 1 490 CLOSED Reset P3 5 1 36 Flushing Reference Activation DigIN Slot0 1 530 P3 5 1 38 Fire Mode Activation OPEN DigIN Slot0 2 1596 OPEN Fire mode active CLOSED No action P3 5 1 39 Fire Mode Activation CLOSE DigIN Slot0 1 1619 OPEN No action CLOSED Fire Mode ac...

Page 140: ...5 1 54 Multi Setpoint Selection 0 DigIN Slot0 1 15576 P3 5 1 55 Multi Setpoint Selection 1 DigIN Slot0 1 15577 P3 5 1 56 Multi Setpoint Selection 2 DigIN Slot0 1 15578 P3 5 1 57 Multi Setpoint Selection 3 DigIN Slot0 1 15579 P3 5 1 58 Flow Switch DigIN Slot0 2 15590 P3 5 1 59 AHF Over Temperature DigIN Slot0 1 15513 The selection of the application with parameter P1 2 Application gives the default...

Page 141: ...eters in the different applications Table 45 Analogue input 2 settings Index Parameter Min Max Unit Default ID Description P3 5 2 2 1 AI2 Signal Selection AnIN SlotA 2 388 See P3 5 2 1 1 P3 5 2 2 2 AI2 Signal Filter Time 0 00 300 00 s 0 1 389 See P3 5 2 1 2 P3 5 2 2 3 AI2 Signal Range 0 1 1 390 See P3 5 2 1 3 P3 5 2 2 4 AI2 Custom Min 160 00 160 00 0 00 391 See P3 5 2 1 4 P3 5 2 2 5 AI2 Custom Max...

Page 142: ...r Time 0 00 300 00 s 0 1 153 See P3 5 2 1 2 P3 5 2 4 3 AI4 Signal Range 0 1 0 154 See P3 5 2 1 3 P3 5 2 4 4 AI4 Custom Min 160 00 160 00 0 00 155 See P3 5 2 1 4 P3 5 2 4 5 AI4 Custom Max 160 00 160 00 100 00 156 See P3 5 2 1 5 P3 5 2 4 6 AI4 Signal Inversion 0 1 0 162 See P3 5 2 1 6 Table 48 Analogue input 5 settings Index Parameter Min Max Unit Default ID Description P3 5 2 5 1 AI5 Signal Selecti...

Page 143: ...r Time 0 00 300 00 s 0 1 200 See P3 5 2 1 2 P3 5 2 6 3 AI6 Signal Range 0 1 0 201 See P3 5 2 1 3 P3 5 2 6 4 AI6 Custom Min 160 00 160 00 0 00 202 See P3 5 2 1 4 P3 5 2 6 5 AI6 Custom Max 160 00 160 00 100 00 203 See P3 5 2 1 5 P3 5 2 6 6 AI6 Signal Inversion 0 1 0 209 See P3 5 2 1 6 PARAMETERS MENU VACON 143 LOCAL CONTACTS HTTP DRIVES DANFOSS COM DANFOSS DRIVES LOCAL CONTACTS 5 ...

Page 144: ...otor regulator active 10 Start signal active 11 Keypad control active 12 I O B control acti vated 13 Limit supervision 1 14 Limit supervision 2 15 Fire Mode active 16 Flushing activated 17 Preset freq active 18 Quick stop activa ted 19 PID in Sleep mode 20 PID soft fill active 21 PID feedback supervision limits 22 Ext PID supervi sion limits 23 Input press alarm fault 24 Frost prot alarm fault 25 ...

Page 145: ...Data1 B2 34 Maintenance alarm 35 Maintenance fault 36 Block 1 Out 37 Block 2 Out 38 Block 3 Out 39 Block 4 Out 40 Block 5 Out 41 Block 6 Out 42 Block 7 Out 43 Block 8 Out 44 Block 9 Out 45 Block 10 Out 46 Jockey pump con trol 47 Priming pump control 48 Auto cleaning active 49 Multi pump K1 control 50 Multi pump K2 control 51 Multi pump K3 control 52 Multi pump K4 control 53 Multi pump K5 control 5...

Page 146: ...P3 5 3 2 6 RO2 OFF Delay 0 00 320 00 s 0 00 11006 See M3 5 3 2 3 P3 5 3 2 7 RO3 Function 0 56 Varies 11007 See P3 5 3 2 1 Shows if more than 2 output relays are installed The selection of the application with parameter P1 2 Application gives the default value See the default values in 12 1 The default values of parameters in the different applications THE DIGITAL OUTPUTS OF THE EXPANDER SLOTS C D ...

Page 147: ...x 4 Motor speed 0 Motor nominal speed 5 Output current 0 InMotor 6 Motor torque 0 TnMotor 7 Motor power 0 PnMotor 8 Motor voltage 0 UnMotor 9 DC link voltage 0 1000V 10 PID Setpoint 0 100 11 PID Feedback 0 100 12 PID1 output 0 100 13 Ext PID output 0 100 14 ProcessDataIn1 0 100 15 ProcessDataIn2 0 100 16 ProcessDataIn3 0 100 PARAMETERS MENU VACON 147 LOCAL CONTACTS HTTP DRIVES DANFOSS COM DANFOSS ...

Page 148: ...P3 5 4 1 3 AO1 minimum 0 1 0 10052 0 0 mA 0V 1 4 mA 2V P3 5 4 1 4 AO1 minimum scale 214748 36 214748 36 Varies 0 0 10053 P3 5 4 1 5 AO1 maximum scale 214748 36Varies 214748 36 Varies 0 0 10054 The selection of the application with parameter P1 2 Application gives the default value See the default values in 12 1 The default values of parameters in the different applications THE ANALOGUE OUTPUTS OF ...

Page 149: ...lection 0 35000 37 859 Table 53 The default values for Process Data Out in fieldbus Data Default value Scale Process Data Out 1 Output frequency 0 01 Hz Process Data Out 2 Motor speed 1 rpm Process Data Out 3 Motor current 0 1 A Process Data Out 4 Motor torque 0 1 Process Data Out 5 Motor power 0 1 Process Data Out 6 Motor voltage 0 1 V Process Data Out 7 DC link voltage 1 V Process Data Out 8 Las...

Page 150: ...ot used P3 7 3 Prohibit Frequency Range 2 Low Limit 0 00 320 00 Hz 0 00 511 0 Not used P3 7 4 Prohibit Frequency Range 2 High Limit 0 00 320 00 Hz 0 00 512 0 Not used P3 7 5 Prohibit Frequency Range 3 Low Limit 0 00 320 00 Hz 0 00 513 0 Not used P3 7 6 Prohibit Frequency Range 3 High Limit 0 00 320 00 Hz 0 00 514 0 Not used P3 7 7 Ramp Time Factor 0 1 10 0 Times 1 0 518 VACON 150 PARAMETERS MENU 5...

Page 151: ...erature input 3 15 Temperature input 4 16 Temperature input 5 17 Temperature input 6 P3 8 2 Supervision 1 Mode 0 2 0 1432 0 Not used 1 Low limit supervision 2 High limit supervision P3 8 3 Supervision 1 Limit 50 00 50 00 Varies 25 00 1433 P3 8 4 Supervision 1 Limit Hysteresis 0 00 50 00 Varies 5 00 1434 P3 8 5 Supervision 2 Item Selection 0 17 1 1435 See P3 8 1 P3 8 6 Supervision 2 Mode 0 2 0 1436...

Page 152: ...esponse to Field bus Communication Fault 0 4 3 733 0 No action 1 Alarm 2 Alarm preset fault frequency P3 9 1 13 3 Fault Stop accord ing to stop function 4 Fault Stop by coasting P3 9 1 7 Slot Communication Fault 0 3 2 734 P3 9 1 8 Thermistor Fault 0 3 0 732 P3 9 1 9 PID Soft Fill Fault 0 3 2 748 P3 9 1 10 Response to PID Supervision Fault 0 3 2 749 P3 9 1 11 Response to External PID Supervision Fa...

Page 153: ...Time Constant 1 200 min Varies 707 P3 9 2 5 Motor Thermal Load ability 10 150 100 708 Table 58 Motor stall protection settings Index Parameter Min Max Unit Default ID Description P3 9 3 1 Motor Stall Fault 0 3 0 709 0 No action 1 Alarm 2 Fault Stop accord ing to stop mode 3 Fault Stop by coasting P3 9 3 2 Stall Current 0 00 5 2 A 3 7 710 P3 9 3 3 Stall Time Limit 1 00 120 00 s 15 00 711 P3 9 3 4 S...

Page 154: ...Time Limit 2 00 200 00 s 20 00 716 Table 60 Quick stop settings Index Parameter Min Max Unit Default ID Description P3 9 5 1 Quick Stop Mode 0 2 Varies 1276 0 Coasting 1 Quick stop deceler ation time 2 Stop according to Stop function P3 2 5 P3 9 5 2 Quick Stop Activation Varies Varies DigIN Slot0 2 1213 OPEN Activated P3 9 5 3 Quick Stop Decelera tion Time 0 1 300 0 s Varies 1256 P3 9 5 4 Response...

Page 155: ...rature Sig nal 5 B5 Temperature Sig nal 6 P3 9 6 2 Alarm Limit 1 30 0 200 0 C 130 0 741 P3 9 6 3 Fault Limit 1 30 0 200 0 C 155 0 742 P3 9 6 4 Fault Limit Response 1 0 3 2 740 0 No response 1 Alarm 2 Fault Stop accord ing to stop mode 3 Fault Stop by coasting NOTE Temperature input settings are only available if a B8 or BH option board is installed PARAMETERS MENU VACON 155 LOCAL CONTACTS HTTP DRI...

Page 156: ...rature Sig nal 5 B5 Temperature Sig nal 6 P3 9 6 6 Alarm Limit 2 30 0 200 0 C 130 0 764 P3 9 6 7 Fault Limit 2 30 0 200 0 C 155 0 765 P3 9 6 8 Fault Limit Response 2 0 3 2 766 0 No response 1 Alarm 2 Fault Stop accord ing to stop mode 3 Fault Stop by coasting NOTE Temperature input settings are only available if a B8 or BH option board is installed VACON 156 PARAMETERS MENU 5 LOCAL CONTACTS HTTP D...

Page 157: ... enabled in Run state 2 Protection enabled in Run and Stop state P3 9 8 2 Analogue Input Low Fault 0 5 0 700 0 No action 1 Alarm 2 Alarm preset fault frequency P3 9 1 13 3 Alarm previous frequency reference 4 Fault Stop accord ing to stop mode 5 Fault Stop by coasting PARAMETERS MENU VACON 157 LOCAL CONTACTS HTTP DRIVES DANFOSS COM DANFOSS DRIVES LOCAL CONTACTS 5 ...

Page 158: ...1 722 0 No 1 Yes P3 10 9 Autoreset AI Low 0 1 1 723 0 No 1 Yes P3 10 10 Autoreset Unit Over temperature 0 1 1 724 0 No 1 Yes P3 10 11 Autoreset Motor Overtemperature 0 1 1 725 0 No 1 Yes P3 10 12 Autoreset External Fault 0 1 0 726 0 No 1 Yes P3 10 13 Autoreset Under load Fault 0 1 0 738 0 No 1 Yes P3 10 14 Autoreset PID Supervision Fault 0 1 0 776 0 No 1 Yes P3 10 15 Autoreset Ext PID Supervision ...

Page 159: ...59 hh mm ss 00 00 00 1464 P3 12 1 2 OFF Time 00 00 00 23 59 59 hh mm ss 00 00 00 1465 P3 12 1 3 Days 1466 B0 Sunday B1 Monday B2 Tuesday B3 Wednesday B4 Thursday B5 Friday B6 Saturday P3 12 1 4 Assign to Channel 1468 B0 Time channel 1 B1 Time channel 2 B2 Time channel 3 Table 67 Interval 2 Index Parameter Min Max Unit Default ID Description P3 12 2 1 ON Time 00 00 00 23 59 59 hh mm ss 00 00 00 146...

Page 160: ...23 59 59 hh mm ss 00 00 00 1479 See Interval 1 P3 12 4 2 OFF Time 00 00 00 23 59 59 hh mm ss 00 00 00 1480 See Interval 1 P3 12 4 3 Days 1481 See Interval 1 P3 12 4 4 Assign to Channel 1483 See Interval 1 Table 70 Interval 5 Index Parameter Min Max Unit Default ID Description P3 12 5 1 ON Time 00 00 00 23 59 59 hh mm ss 00 00 00 1484 See Interval 1 P3 12 5 2 OFF Time 00 00 00 23 59 59 hh mm ss 00 ...

Page 161: ...it Default ID Description P3 12 7 1 Duration 0 72000 s 0 1491 See Timer 1 P3 12 7 2 Timer 2 DigINSlot 0 1 448 See Timer 1 P3 12 7 3 Assign to Channel 1492 See Timer 1 Table 73 Timer 3 Index Parameter Min Max Unit Default ID Description P3 12 8 1 Duration 0 72000 s 0 1493 See Timer 1 P3 12 8 2 Timer 3 DigINSlot 0 1 449 See Timer 1 P3 12 8 3 Assign to Channel 1494 See Timer 1 PARAMETERS MENU VACON 1...

Page 162: ... 1 4 Process Unit Selec tion 1 46 1 1036 1 2 1 min 3 rpm 4 ppm 5 pps 6 l s 7 l min 8 l h 9 kg s 10 kg min 11 kg h 12 m3 s 13 m3 min 14 m3 h 15 m s 16 mbar 17 bar 18 Pa 19 kPa 20 mVS 21 kW 22 C 23 gal s 24 gal min 25 gal h 26 lb s 27 lb min 28 lb h 29 ft3 s 30 ft3 min 31 ft3 h 32 ft s 33 in wg 34 ft wg 35 SPI 36 lb in2 37 psig 38 hp 39 F 40 ft 41 inch 42 mm 43 cm 44 m 45 gpm 46 cfm VACON 162 PARAME...

Page 163: ... Varies 100 1034 P3 13 1 7 Process Unit Deci mals 0 4 2 1035 P3 13 1 8 Error Inversion 0 1 0 340 0 Normal Feedback Setpoint Increase PID output 1 Inverted Feedback Setpoint Decrease PID output P3 13 1 9 Dead Band 0 00 99999 9 9 Varies 0 1056 P3 13 1 10 Dead Band Delay 0 00 320 00 s 0 00 1057 PARAMETERS MENU VACON 163 LOCAL CONTACTS HTTP DRIVES DANFOSS COM DANFOSS DRIVES LOCAL CONTACTS 5 ...

Page 164: ...Setpoint Source 1 Selection 0 33 3 332 0 Not used 1 Keypad setpoint 1 2 Keypad setpoint 2 3 AI1 4 AI2 5 AI3 6 AI4 7 AI5 8 AI6 9 ProcessDataIn1 10 ProcessDataIn2 11 ProcessDataIn3 12 ProcessDataIn4 13 ProcessDataIn5 14 ProcessDataIn6 15 ProcessDataIn7 16 ProcessDataIn8 17 Temperature input 1 18 Temperature input 2 19 Temperature input 3 20 Temperature input 4 21 Temperature input 5 22 Temperature i...

Page 165: ...e P3 13 2 6 P3 13 2 11 Setpoint 2 Minimum 200 00 200 00 0 00 1073 See P3 13 2 7 P3 13 2 12 Setpoint 2 Maximum 200 00 200 00 100 00 1074 See P3 13 2 8 P3 13 2 13 Setpoint 2 Boost 2 0 2 0 x 1 0 1078 See P3 13 2 9 The selection of the application with parameter P1 2 Application gives the default value See the default values in 12 1 The default values of parameters in the different applications PARAME...

Page 166: ...ction 0 30 2 334 0 Not used 1 AI1 2 AI2 3 AI3 4 AI4 5 AI5 6 AI6 7 ProcessDataIn1 8 ProcessDataIn2 9 ProcessDataIn3 10 ProcessDataIn4 11 ProcessDataIn5 12 ProcessDataIn6 13 ProcessDataIn7 14 ProcessDataIn8 15 Temperature input 1 16 Temperature input 2 17 Temperature input 3 18 Temperature input 4 19 Temperature input 5 20 Temperature input 6 21 Block Out 1 22 Block Out 2 23 Block Out 3 24 Block Out...

Page 167: ...able 77 Feedforward settings Index Parameter Min Max Unit Default ID Description P3 13 4 1 Feedforward Func tion 1 9 1 1059 See P3 13 3 1 P3 13 4 2 Feedforward Func tion Gain 1000 1000 100 0 1060 See P3 13 3 2 P3 13 4 3 Feedforward 1 Source Selection 0 30 0 1061 See P3 13 3 3 P3 13 4 4 Feedforward 1 Mini mum 200 00 200 00 0 00 1062 See P3 13 3 4 P3 13 4 5 Feedforward 1 Maxi mum 200 00 200 00 100 0...

Page 168: ...999 9 9 P3 13 1 4 0 1793 P3 13 5 6 SP1 Sleep Boost Maximum Time 1 300 s 30 1795 P3 13 5 7 SP2 Sleep Fre quency 0 00 320 00 Hz 0 00 1075 See P3 13 5 1 P3 13 5 8 SP2 Sleep Delay 0 3000 s 0 1076 See P3 13 5 2 P3 13 5 9 SP2 Wake Up Level 214748 36 214748 36 Varies 0 0 1077 See P3 13 5 3 P3 13 5 10 SP2 Wake Up Mode 0 1 0 1020 0 Absolute Level 1 Relative Setpoint P3 13 5 11 SP2 Sleep Boost 99999 9 9 999...

Page 169: ... 2 749 0 No action 1 Alarm 2 Fault Stop accord ing to stop mode 3 Fault Stop by coasting Table 80 Pressure loss compensation parameters Index Parameter Min Max Unit Default ID Description P3 13 7 1 Enable Setpoint 1 0 1 0 1189 0 Disabled 1 Enabled P3 13 7 2 Setpoint 1 Max Com pensation 99999 9 9 99999 9 9 Varies 0 00 1190 P3 13 7 3 Enable Setpoint 2 0 1 0 1191 See P3 13 7 1 P3 13 7 4 Setpoint 2 Ma...

Page 170: ...uency 0 00 P3 3 1 2 Hz 20 00 1055 P3 13 8 3 Soft Fill Level 99999 9 9 99999 9 9 Varies 0 0000 1095 P3 13 8 4 Soft Fill Timeout 0 30000 s 0 1096 0 No timeout no fault triggering P3 13 8 5 Soft Fill Fault 0 3 2 748 0 No action 1 Alarm 2 Fault Stop accord ing to stop mode 3 Fault Stop by coasting VACON 170 PARAMETERS MENU 5 LOCAL CONTACTS HTTP DRIVES DANFOSS COM DANFOSS DRIVES LOCAL CONTACTS ...

Page 171: ...sDataIn4 0 100 10 ProcessDataIn5 0 100 11 ProcessDataIn6 0 100 12 ProcessDataIn7 0 100 13 ProcessDataIn8 0 100 14 Block Out 1 15 Block Out 2 16 Block Out 3 17 Block Out 4 18 Block Out 5 19 Block Out 6 20 Block Out 7 21 Block Out 8 22 Block Out 9 23 Block Out 10 P3 13 9 3 Supervision Unit Selection 1 9 Varies 3 1687 1 2 mbar 3 bar 4 Pa 5 kPa 6 PSI 7 mmHg 8 Torr 9 lb in2 P3 13 9 4 Supervision Unit D...

Page 172: ... 1694 V3 13 9 11 Input Pressure P3 13 9 5 P3 13 9 6 P3 13 9 3 Varies 1695 This monitoring value shows the actual value of the pump input pressure Table 83 Sleep no demand detected Index Parameter Min Max Unit Defaul t ID Description P3 13 10 1 Sleep No Demand Detec tion Enable 0 1 0 1649 0 No 1 Yes P3 13 10 2 SNDD Error Hys teresis 0 99999 9 P3 13 1 4 0 5 1658 P3 13 10 3 SNDD Frequency Hysteresis ...

Page 173: ... P3 13 1 6 P3 13 1 4 0 0 15567 P3 13 12 9 Multi Setpoint 8 P3 13 1 5 P3 13 1 6 P3 13 1 4 0 0 15568 P3 13 12 10 Multi Setpoint 9 P3 13 1 5 P3 13 1 6 P3 13 1 4 0 0 15569 P3 13 12 11 Multi Setpoint 10 P3 13 1 5 P3 13 1 6 P3 13 1 4 0 0 15570 P3 13 12 12 Multi Setpoint 11 P3 13 1 5 P3 13 1 6 P3 13 1 4 0 0 15571 P3 13 12 13 Multi Setpoint 12 P3 13 1 5 P3 13 1 6 P3 13 1 4 0 0 15572 P3 13 12 14 Multi Setp...

Page 174: ...0 0 1100 P3 14 1 4 PID Gain 0 00 1000 00 100 00 1631 See P3 13 1 1 P3 14 1 5 PID Integration Time 0 00 600 00 s 1 00 1632 See P3 13 1 2 P3 14 1 6 PID Derivation Time 0 00 100 00 s 0 00 1633 See P3 13 1 3 P3 14 1 7 Process Unit Selec tion 0 46 0 1635 See P3 13 1 4 P3 14 1 8 Process Unit Min Varies Varies Varies 0 1664 See P3 13 1 5 P3 14 1 9 Process Unit Max Varies Varies Varies 100 1665 See P3 13 ...

Page 175: ... AI1 4 AI2 5 AI3 6 AI4 7 AI5 8 AI6 9 ProcessDataIn1 10 ProcessDataIn2 11 ProcessDataIn3 12 ProcessDataIn4 13 ProcessDataIn5 14 ProcessDataIn6 15 ProcessDataIn7 16 ProcessDataIn8 17 Temperature Input 1 18 Temperature Input 2 19 Temperature Input 3 20 Temperature Input 4 21 Temperature Input 5 22 Temperature Input 6 23 Block Out 1 24 Block Out 2 25 Block Out 3 26 Block Out 4 27 Block Out 5 28 Block ...

Page 176: ...eedback 1 Minimum 200 00 200 00 0 00 1653 P3 14 3 5 Feedback 1 Maxi mum 200 00 200 00 100 00 1654 P3 14 3 6 Feedback 2 Source Selection 0 30 0 1655 See P3 13 3 6 P3 14 3 7 Feedback 2 Minimum 200 00 200 00 0 00 1656 P3 14 3 8 Feedback 2 Maxi mum 200 00 200 00 100 00 1657 Table 88 Process supervision of the external PID controller Index Parameter Min Max Unit Default ID Description P3 14 4 1 Enable ...

Page 177: ...terval 2 Enabled weekdays P3 15 7 Autochanged Pumps 0 1 1 1028 0 Auxiliary pumps 1 All pumps P3 15 8 Autochange Interval 0 0 3000 0 h 48 0 1029 P3 15 9 Autochange Days 0 127 0 1786 B0 Sunday B1 Monday B2 Tuesday B3 Wednesday B4 Thursday B5 Friday B6 Saturday P3 15 10 Autochange Time of Day 00 00 00 23 59 59 Time 00 00 00 1787 P3 15 11 Autochange Fre quency Limit 0 00 P3 3 1 2 Hz 25 00 1031 P3 15 1...

Page 178: ...OSED Active P3 15 17 2 Pump 2 interlock Varies Varies DigIN Slot0 1 427 OPEN Not active CLOSED Active P3 15 17 3 Pump 3 interlock Varies Varies DigIN Slot0 1 428 OPEN Not active CLOSED Active P3 15 17 4 Pump 4 interlock Varies Varies DigIN Slot0 1 429 OPEN Not active CLOSED Active P3 15 17 5 Pump 5 interlock Varies Varies DigIN Slot0 1 430 OPEN Not active CLOSED Active P3 15 17 6 Pump 6 interlock ...

Page 179: ...ump Selection 0 8 1 1088 0 All Pumps 1 Pump 1 2 Pump 2 3 Pump 3 4 Pump 4 5 Pump 5 6 Pump 6 7 Pump 7 8 Pump 8 P3 15 19 4 Pump Runtime Alarm Limit 0 300 000 h 0 1109 0 Not Used P3 15 19 5 Pump Runtime Fault Limit 0 300 000 h 0 1110 0 Not Used Table 93 Advanced settings Index Parameter Min Max Unit Default ID Description P3 15 22 1 Staging Frequency P3 3 1 1 320 0 Hz 320 0 15545 P3 15 22 2 De staging...

Page 180: ...04 0 Not used 1 Hours 2 Revolutions 1000 P3 16 2 Counter 1 Alarm Limit 0 2147483 647 h kRev 0 1105 0 Not used P3 16 3 Counter 1 Fault Limit 0 2147483 647 h kRev 0 1106 0 Not used P3 16 4 Counter 1 Reset 0 1107 P3 16 5 Counter 1 DI Reset 0 490 CLOSED Reset VACON 180 PARAMETERS MENU 5 LOCAL CONTACTS HTTP DRIVES DANFOSS COM DANFOSS DRIVES LOCAL CONTACTS ...

Page 181: ...ck Out 9 18 Block Out 10 P3 17 3 Fire Mode Frequency 0 00 P3 3 1 2 Hz 50 00 1598 P3 17 4 Fire Mode Activation on OPEN DigIN Slot0 2 1596 OPEN Fire Mode active CLOSED No action P3 17 5 Fire Mode Activation on CLOSE DigIN Slot0 1 1619 OPEN No action CLOSED Fire Mode active P3 17 6 Fire Mode Reverse DigIN Slot0 1 1618 OPEN Forward CLOSED Reverse DigIN Slot0 1 For ward DigIN Slot0 2 Reverse V3 17 7 Fi...

Page 182: ... 18 2 Preheat Tempera ture Limit 20 100 C F 0 1226 P3 18 3 Motor Preheat Cur rent 0 0 5 IL A Varies 1227 P3 18 4 Motor Preheat ON Varies Varies DigIN Slot0 1 1044 OPEN No action CLOSED Preheat activated in Stop state 5 19 GROUP 3 19 DRIVE CUSTOMIZER Table 97 Drive customizer parameters Index Parameter Min Max Unit Default ID Description P3 19 1 Operation Mode 0 1 1 15001 0 Execute Program 1 Progra...

Page 183: ...day B1 Monday B2 Tuesday B3 Wednesday B4 Thursday B5 Friday B6 Saturday P3 21 1 6 Cleaning Time of Day 00 00 00 23 59 59 00 00 00 1700 P3 21 1 7 Cleaning Cycles 1 100 5 1716 P3 21 1 8 Clean Forward Fre quency 0 00 50 00 Hz 45 00 1717 P3 21 1 9 Clean Forward Time 0 00 320 00 s 2 00 1718 P3 21 1 1 0 Clean Reverse Fre quency 0 00 50 00 Hz 45 00 1719 P3 21 1 1 1 Clean Reverse Time 0 00 320 00 s 0 00 1...

Page 184: ...eters Index Parameter Min Max Unit Default ID Description P3 21 3 1 Priming Function 0 1 0 1677 0 Disabled 1 Enabled P3 21 3 2 Priming Time 0 0 320 00 s 3 0 1678 Table 101 Anti blocking parameters Index Parameter Min Max Unit Default ID Description P3 21 4 1 Anti blocking Inter val 0 96 0 h 0 1696 P3 21 4 2 Anti blocking run time 0 300 s 20 1697 P3 21 4 3 Anti blocking fre quency P3 3 1 1 P3 3 1 2...

Page 185: ...logue input 4 10 Analogue input 5 11 Analogue input 6 12 ProcessDataIn1 0 100 13 ProcessDataIn2 0 100 14 ProcessDataIn3 0 100 15 ProcessDataIn4 0 100 16 ProcessDataIn5 0 100 17 ProcessDataIn6 0 100 18 ProcessDataIn7 0 100 19 ProcessDataIn8 0 100 20 Block Out 1 21 Block Out 2 22 Block Out 3 23 Block Out 4 24 Block Out 5 25 Block Out 6 26 Block Out 7 27 Block Out 8 28 Block Out 9 29 Block Out 10 P3 ...

Page 186: ...tion P3 21 6 1 Flow Switch DigIN Slot0 2 15590 P3 21 6 2 Flow Switch Fault Delay 0 0 3000 0 s 20 0 15585 P3 21 6 3 Flow Switch Bypass at Start 0 0 3000 0 s 20 0 15586 P3 21 6 4 Flow Switch Mini mum Frequency Varies Varies Hz 0 0 15587 5 21 GROUP 3 23 ADVANCED HARMONIC FILTER Table 104 Advanced harmonic filter parameters Index Parameter Min Max Unit Default ID Description P3 23 1 Cap Disconnect Lim...

Page 187: ...he fieldbus Give a reset signal in VACON Live The Active faults submenu can keep a storage of maximum 10 faults The submenu shows the faults in the sequence in which they occurred 6 2 RESET FAULTS In this menu you can reset faults See instructions in Chapter 11 1 A fault comes into view CAUTION Before you reset the fault remove the external Control signal to prevent that you restart the drive acci...

Page 188: ...e of the control unit in total days V4 4 6 Operating Time text keypad hh min ss The operating time of the control unit in hours minutes and seconds V4 4 7 Run Time graphical keypad a d hh min 2293 The motor run time V4 4 8 Run Time text key pad a The motor run time in total years V4 4 9 Run Time text key pad d The motor run time in total days V4 4 10 Run Time text key pad hh min ss The motor run t...

Page 189: ...his counter In the text dis play the highest energy unit that the display shows is MW If the counted energy becomes more than 999 9 MW no unit shows on the display Resetting the counter In the text display Push the OK but ton for 4 s In the graphical display Push OK A Reset counter page shows Push OK again P4 5 3 Operating Time graphical keypad a d hh min 2299 You can reset this counter See instru...

Page 190: ...entification V4 6 2 Software Package ID text keypad V4 6 3 Software Package Version text keypad V4 6 4 System Load 0 100 2300 The load on the control unit CPU V4 6 5 Application Name graphical keypad The name of the appli cation V4 6 6 Application ID The code of the appli cation V4 6 7 Application Version VACON 190 DIAGNOSTICS MENU 6 LOCAL CONTACTS HTTP DRIVES DANFOSS COM DANFOSS DRIVES LOCAL CONT...

Page 191: ... to the options The values in this menu are raw values that is they are not scaled by the application 7 1 BASIC I O In the Basic I O menu you can monitor the statuses of the inputs and the outputs I O AND HARDWARE MENU VACON 191 LOCAL CONTACTS HTTP DRIVES DANFOSS COM DANFOSS DRIVES LOCAL CONTACTS 7 ...

Page 192: ...Digital Input 6 0 1 0 2507 Status of the digital input signal V5 1 7 Analogue Input 1 Mode 1 3 3 2508 Shows the mode that is set for the analogue input signal The selec tion is made with a DIP switch on the control board 1 0 20mA 3 0 10V V5 1 8 Analogue Input 1 0 100 0 00 2509 Status of the analogue input signal V5 1 9 Analogue Input 2 Mode 1 3 3 2510 Shows the mode that is set for the analogue in...

Page 193: ...option board that you installed If there is no option board in the slots C D or E you do not see parameters See more about the location of the slots in Chapter 10 6 1 Programming of digital and analogue inputs When you remove an option board the fault code 39 and the fault name Device removed show on the display See Chapter 11 3 Fault codes Table 109 Option board related parameters Menu Function D...

Page 194: ...ber 4 Russia permanent 7 4 POWER UNIT SETTINGS In this menu you can change the settings of the fan the sine filter and the harmonic filter The fan operates in the optimised or the always on mode In the optimised mode the internal logic of the drive receives data about the temperature and controls the fan speed After the drive goes into the Ready state the fan stops in 5 minutes In the always on mo...

Page 195: ...5 7 2 0 Not used P5 7 2 Default Page 0 4 0 The page that the dis play shows when the drive is powered up or when the time that is set with P5 7 1 goes If the value is set to 0 the display shows the last page that it showed 0 None 1 Enter menu index 2 Main menu 3 Control page 4 Multimonitor P5 7 3 Menu Index Set a page to be the menu index The selection 1 in P5 7 2 P5 7 4 Contrast 30 70 50 Set the ...

Page 196: ...erent applications Only available with the graphical keypad 7 6 FIELDBUS In the I O and Hardware menu there are the parameters that are related to different fieldbus boards You can find the instructions on how to use these parameters in the related fieldbus manual VACON 196 I O AND HARDWARE MENU 7 LOCAL CONTACTS HTTP DRIVES DANFOSS COM DANFOSS DRIVES LOCAL CONTACTS ...

Page 197: ...es 802 The selection is differ ent in all the language packages P6 2 Application Selection 801 Select the application M6 5 Parameter Backup See Table 114 The parameter backup parameters in the user settings menu M6 6 Parameter Compare P6 7 Drive Name Give a name to the drive if you think that it is necessary USER SETTINGS FAVOURITES AND USER LEVEL MENUS VACON 197 LOCAL CONTACTS HTTP DRIVES DANFOSS...

Page 198: ...ed parameter set that is all the parameters included in the applica tion B6 5 5 Restore from Set 1 Loads the customised parameter set to the drive B6 5 6 Save to Set 2 Keeps another custom ised parameter set that is all the parame ters included in the application B6 5 7 Restore from Set 2 Loads the customised parameter set 2 to the drive Only available with the graphical display 8 2 FAVOURITES NOT...

Page 199: ...es Push the OK button STOP READY I O Basic Settings Motor Nom Freq Motor Nom Speed Motor Nom Voltg 230 00 V 50 00 Hz 1430 rpm 2 Make a selection of Add to favourites and push the OK button STOP READY I O Motor Nom Freq Edit Help Add to favourites 3 The steps are now completed To continue read the instructions on the display STOP READY I O Motor Nom Freq was added to favourites Press OK to continue...

Page 200: ... OK button again 8 3 USER LEVELS Use the User level parameters to keep the personnel who are not approved from making changes in the parameters You can also prevent accidental changes in the parameters When you make a selection of a user level the user cannot see all the parameters on the display of the control panel VACON 200 USER SETTINGS FAVOURITES AND USER LEVEL MENUS 8 LOCAL CONTACTS HTTP DRI...

Page 201: ...n the main menu P8 2 Access Code 0 99999 0 2362 If you set the value to be to other than 0 before you go to Moni toring from for exam ple Normal you have to give the access code when you go back to Normal This prevents personnel who are not approved from making changes in the param eters on the control panel CAUTION Do not lose the access code If the access code is lost contact your nearest servic...

Page 202: ...ccess code P8 2 ID 2362 3 To change the digits of the access code use all the arrow buttons STOP READY ALARM I O ID 2362 P8 2 Access code Min 0 Max 9 00000 4 Accept the change with the OK button VACON 202 USER SETTINGS FAVOURITES AND USER LEVEL MENUS 8 LOCAL CONTACTS HTTP DRIVES DANFOSS COM DANFOSS DRIVES LOCAL CONTACTS ...

Page 203: ...2 3 7 MOTOR SHAFT POWER ID 5 This monitoring value shows the actual shaft power of the motor calculated value as a percentage of the motor nominal power V2 3 8 MOTOR SHAFT POWER ID 73 This monitoring value shows the actual shaft power of the motor calculated value The unit of measurement is kW or hp depending on the kW hp Selection parameter value The amount of decimals in the value of this monito...

Page 204: ...her than 65535 the counter is restarted from 0 V2 3 16 KWH TRIP COUNTER HIGH ID 1067 This monitoring value shows how many times the kWh counter energy counter has spinned around 9 2 I O V2 4 1 SLOTA DIN 1 2 3 ID 15 This monitoring value shows the status of the digital inputs 1 3 in slot A standard I O V2 4 2 SLOTA DIN 4 5 6 ID 16 This monitoring value shows the status of the digital inputs 4 6 in ...

Page 205: ...ed V2 5 1 TEMPERATURE INPUT 1 ID 50 This monitoring value shows the measured value of the temperature The unit of the monitoring value is celsius degrees or fahrenheit degrees depending on the C F Selection parameter value NOTE The list of temperature inputs is made of the first 6 available temperature inputs The list starts from slot A and ends in slot E If an input is available but no sensor is ...

Page 206: ...or fahrenheit degrees depending on the C F Selection parameter value 9 4 EXTRAS AND ADVANCED V2 6 1 DRIVE STATUS WORD ID 43 This monitoring value shows the bit coded status of drive V2 6 2 READY STATUS ID 78 This monitoring value shows the bit coded data about the Ready criteria of the drive This data is useful for monitoring when the drive is not in the Ready state NOTE The values are visible as ...

Page 207: ...of decimals and that is less filtered This monitoring value can be used for example with fieldbus to get the correct value so that the enclosure size does not have an effect or for monitoring when less filtering time is needed for the motor current V2 6 8 FREQUENCY REFERENCE SOURCE ID 1495 This monitoring value shows the momentary frequency reference source V2 6 9 LAST ACTIVE FAULT CODE ID 37 This...

Page 208: ...rval function V2 7 4 INTERVAL 3 ID 1444 This monitoring value shows the status of the interval function V2 7 5 INTERVAL 4 ID 1445 This monitoring value shows the status of the interval function V2 7 6 INTERVAL 5 ID 1446 This monitoring value shows the status of the interval function V2 7 7 TIMER 1 ID 1447 The monitoring value shows the remaining time on the timer if the timer is active V2 7 8 TIME...

Page 209: ...oring value shows the output of the PID controller as a percentage 0 100 V2 8 7 PID STATUS ID 24 This monitoring value shows the state of the PID controller 9 7 EXTERNAL PID CONTROLLER V2 9 1 EXTPID SETPOINT ID 83 This monitoring value shows the value of the PID setpoint signal in process units You can use the parameter P3 14 1 10 to select the process unit See 10 14 1 Basic settings V2 9 2 EXTPID...

Page 210: ... of the drive in the Multi pump system V2 10 5 MULTI PUMP STATUS ID 1628 This monitoring value shows the status of the drive in the Multi pump system V2 10 6 COMMUNICATION STATUS ID 1629 This monitoring value shows status of the communication between the drives in the Multi pump system V2 10 7 PUMP 1 RUNNING TIME ID 1620 This monitoring value shows the operating hours of the pump in Multi pump sys...

Page 211: ...TERS V2 11 1 MAINTENANCE COUNTER 1 ID 1101 This monitoring value shows the status of the maintenance counter The status of the maintenance counter is shown as revolutions multiplied by 1000 or in hours For the configuration and activation of this counter see 10 17 Maintenance counters 9 10 FIELDBUS DATA V2 12 1 FB CONTROL WORD ID 874 This monitoring value shows the status of the fieldbus control w...

Page 212: ...it 9 No action Force drive reference source to Fieldbus reference Bit 10 Reserved Reserved Bit 11 Reserved Reserved Bit 12 No action Activate Quick Stop function NOTE This will stop the drive according to set ting in parameter menu M3 8 5 Bit 13 Reserved Reserved Bit 14 Reserved Reserved Bit 15 Reserved Reserved V2 12 2 FB SPEED REFERENCE ID 875 This monitoring value shows the fieldbus frequency r...

Page 213: ...ocess data in a 32 bit signed format V2 12 8 FB DATA IN 6 ID 881 This monitoring value shows the raw value of process data in a 32 bit signed format V2 12 9 FB DATA IN 7 ID 882 This monitoring value shows the raw value of process data in a 32 bit signed format V2 12 10 FB DATA IN 8 ID 883 This monitoring value shows the raw value of process data in a 32 bit signed format V2 12 11 FB STATUS WORD ID...

Page 214: ...served Reserved Bit 13 Reserved Reserved Bit 14 Reserved Reserved Bit 15 Reserved Reserved V2 12 12 FB SPEED ACTUAL ID 865 This monitoring value shows the actual speed of the drive as a percentage of minimum frequency and maximum frequency The value 0 indicates the minimum frequency and the value 100 indicates the maximum frequency This monitoring value is continuously updated depending on the mom...

Page 215: ...he raw value of process data in a 32 bit signed format 9 11 DRIVE CUSTOMIZER V2 13 2 BLOCK OUT 1 ID 15020 This monitoring value shows the value of the function block output in the Drive customizer function V2 13 3 BLOCK OUT 2 ID 15040 This monitoring value shows the value of the function block output in the Drive customizer function V2 13 4 BLOCK OUT 3 ID 15060 This monitoring value shows the valu...

Page 216: ...ID 15160 This monitoring value shows the value of the function block output in the Drive customizer function V2 13 10 BLOCK OUT 9 ID 15180 This monitoring value shows the value of the function block output in the Drive customizer function V2 13 11 BLOCK OUT 10 ID 15200 This monitoring value shows the value of the function block output in the Drive customizer function VACON 216 MONITORING VALUE DES...

Page 217: ...g of the drive If you use the control panel to change this parameter an application wizard starts and helps you to set the basic parameters related to the application The wizard does not start if you use the PC tool to change this parameter You can find data about the application wizards in Chapter 2 Wizards These applications are available 0 Standard 1 HVAC 2 PID control 3 Multi pump single drive...

Page 218: ...r P3 1 1 2 MOTOR NOMINAL FREQUENCY ID 111 Find the value fn on the nameplate of the motor When this parameter changes parameters P3 1 4 2 Field Weakening Point Frequency and P3 1 4 3 Voltage at Field Weakening Point start automatically The 2 parameters have different values for each motor type See the tables in P3 1 2 2 Motor Type ID 650 P3 1 1 3 MOTOR NOMINAL SPEED ID 112 Find the value nn on the...

Page 219: ...at Field Weaken ing Point 100 0 Internally calculated P3 1 2 3 SWITCHING FREQUENCY ID 601 Use this parameter to set the switching frequency of the AC drive If you increase the switching frequency the capacity of the AC drive reduces To reduce capacitive currents in the motor cable when the cable is long we recommend that you use a low switching frequency To reduce the motor noise use a high switch...

Page 220: ...is resets the parameter to the default value If the identification run is not completed an identification alarm shows NOTE To start the drive after the identification a new start command is necessary P3 1 2 5 MAGNETIZING CURRENT ID 612 Use this parameter to set the magnetising current of the motor The magnetising current no load current of the motor identifies the values of the U f parameters if t...

Page 221: ...ink voltage in the permitted limits and to make sure that the drive does not trip because of an overvoltage fault NOTE The drive can trip when the overvoltage and undervoltage controllers are disabled P3 1 2 11 UNDERVOLTAGE CONTROL ID 608 Use this parameter to set the undervoltage controller out of operation The function is necessary when the supply voltage changes for example between 15 and 10 an...

Page 222: ...e is automatically set to 100 and you cannot change the value When you change the value of P3 1 2 2 Motor type to PM Motor the parameters P3 1 4 2 Field Weakening Point Frequency and P3 1 4 3 Voltage at Field Weakening Point will increase automatically to be equal with output voltage of the drive The set U f ratio does not change This is done to prevent the operation of the PM motor in the field w...

Page 223: ...ke the identification run if it is possible You can make the identification run with the parameter P3 1 2 4 P3 1 2 16 STATOR INDUCTANCE VOLTAGE DROP ID 673 Use this parameter to set the motor stator phase inductance value in star connection equivalent circuit The value is the transient inductance for induction motors or the line to neutral inductance for permanent magnet and reluctance motors The ...

Page 224: ...D 107 Use this parameter to set the maximum motor current from the AC drive The range of values for the parameter is different for each enclosure size of the drive When the current limit is active the drive output frequency decreases NOTE The Motor Current Limit is not an overcurrent trip limit P3 1 3 2 MOTOR TORQUE LIMIT ID 1287 Use this parameter to set the maximum torque limit of the motoring s...

Page 225: ...ss torque You can use the squared U f ratio in applications where the torque demand is in relation to the square of the speed for example in centrifugal fans and pumps 2 Programmable It is possible to program the U f curve with 3 different points the zero frequency voltage P1 the midpoint voltage frequency P2 and the field weakening point P3 You can use the programmable U f curve at low frequencie...

Page 226: ...o set the output frequency at which the output voltage reaches the field weakening point voltage P3 1 4 3 VOLTAGE AT FIELD WEAKENING POINT ID 603 Use this parameter to set the voltage at the field weakening point as a percentage of the motor nominal voltage Above the frequency at the field weakening point the output voltage stays at the set maximum value Below the frequency at the field weakening ...

Page 227: ...s Flux build with current control The bit B0 controls the search direction When you set the bit to 0 the shaft frequency is searched in 2 directions the positive and the negative When you set the bit to 1 the shaft frequency is searched only in the frequency reference direction This prevents the shaft movements for the other direction The bit B1 controls the AC scanning that premagnetises the moto...

Page 228: ...he drive is more than half of the frequency of the field weakening point The voltage to the motor changes in relation to the necessary torque This makes the motor give more torque at the start and when the motor operates at low frequencies The start boost has an effect with a linear U f curve You can get the best result when you have done the identification run and activated the programmable U f c...

Page 229: ...r to set the current that is used when the I f Start function is enabled 10 2 6 TORQUE STABILATOR FUNCTION P3 1 4 13 1 TORQUE STABILATOR GAIN ID 1412 Use this parameter to set the gain of the torque stabilator in an open loop control operation P3 1 4 13 2 TORQUE STABILATOR GAIN AT FIELD WEAKENING POINT ID 1414 Use this parameter to set the gain of the torque stabilator at field weakening point in ...

Page 230: ...R TIME CONSTANT FOR PM MOTORS ID 15651 Use this parameter to set the lowpass filtering time constant of the torque stabilizer for permanent magnet or reluctance motors 10 3 START STOP SETUP The drive is started and stopped from a control place Each control place has a different parameter to select the source of the frequency reference You must give the start and stop commands in each control place...

Page 231: ...se inputs with P3 2 6 I O A Logic REMOTE CONTROL PLACE I O B Use the parameters P3 5 1 4 Control signal 1 B P3 5 1 5 Control signal 2 B and P3 5 1 6 Control signal 3 B to make a selection of digital inputs These digital inputs control the start stop and reverse commands Then make a selection of a logic for these inputs with P3 2 7 I O B Logic LOCAL CONTROL PLACE KEYPAD The start and stop commands ...

Page 232: ... type of the start function Selection number Selection name Description 0 Ramping The drive accelerates from 0 frequency to frequency refer ence 1 Flying start The drive detects the actual speed of the motor and acceler ates from that speed to frequency reference P3 2 5 STOP FUNCTION ID 506 Use this parameter to select the type of the stop function Selection number Selection name Description 0 Coa...

Page 233: ...amples of the next pages the stop mode is coasting CS Control signal Selection number Selection name Description 0 CS1 Forward CS2 Backward The functions activate when the contacts are closed t Output frequency FWD REV Ctrl signal 2 Ctrl signal 1 Run enable Set frequency Set frequency 0 Hz Keypad stop button Keypad start button 1 2 3 4 5 6 7 8 9 10 11 12 13 Fig 43 I O A Start stop logic 0 1 Contro...

Page 234: ...signal is set to CLOSED which causes the frequency to increase to the set frequency because CS1 is still active 10 The STOP button on the keypad is pushed and the frequency that is fed to the motor goes to 0 This signal only works if the value of P3 2 3 Keypad Stop Button is Yes 11 The drive starts because the START button on the keypad was pushed 12 The STOP button on the keypad is pushed again t...

Page 235: ...3 5 1 15 6 The start attempt with CS1 is not successful because the Run enable signal is still OPEN 7 CS1 activates and the motor accelerates FWD to the set frequency because the Run enable signal was set to CLOSED 8 The STOP button on the keypad is pushed and the frequency that is fed to the motor goes to 0 This signal only works if the value of P3 2 3 Keypad Stop Button is Yes 9 CS3 activates an...

Page 236: ...REV to the set frequency 6 CS2 becomes inactive and the frequency that is fed to the motor goes to 0 7 CS1 activates and the motor accelerates FWD to the set frequency 8 The Run enable signal is set to OPEN which causes the frequency to go to 0 Configure the Run enable signal with parameter P3 5 1 15 9 The Run enable signal is set to CLOSED which does not have an effect because a rising edge is ne...

Page 237: ...r does not start because CS1 is inactive 6 CS1 activates and causes the output frequency to increase again The motor operates forward because CS2 is inactive 7 The Run enable signal is set to OPEN which causes the frequency to go to 0 Configure the Run enable signal with parameter P3 5 1 15 8 The Run enable signal is set to CLOSED which causes the frequency to increase to the set frequency because...

Page 238: ...erates forward because CS2 is inactive 2 CS2 activates which causes the direction to start to change FWD to REV 3 CS2 becomes inactive which causes the direction to start to change REV to FWD because CS1 is still active 4 CS1 becomes inactive and the frequency goes to 0 5 CS2 activates but the motor does not start because CS1 is inactive 6 CS1 activates and causes the output frequency to increase ...

Page 239: ... selections can include the word edge to help you prevent an accidental start Selection number Selection name Description 0 A rising edge is necessary 1 State P3 2 9 START DELAY ID 524 Use this parameter to set the delay between the start command and the actual start of the drive P3 2 10 REMOTE TO LOCAL FUNCTION ID 181 Use this parameter to set the selection of copy settings when you go from Remot...

Page 240: ...parameter P3 3 1 10 the frequency reference comes from fieldbus P3 3 1 1 MINIMUM FREQUENCY REFERENCE ID 101 Use this parameter to set the minimum frequency reference P3 3 1 2 MAXIMUM FREQUENCY REFERENCE ID 102 Use this parameter to set the maximum frequency reference P3 3 1 3 POSITIVE FREQUENCY REFERENCE LIMIT ID 1285 Use this parameter to set the final frequency reference limit for the positive d...

Page 241: ...lues in Chapter 12 Appendix 1 10 4 2 PRESET FREQUENCIES P3 3 3 1 PRESET FREQUENCY MODE ID 182 Use this parameter to set the logic of the digital input preset frequencies With this parameter you can set the logic which one of the preset frequencies is selected into use There is a selection of 2 different logics The number of preset speed digital inputs that are active defines the preset frequency S...

Page 242: ...frequencies with the digital input signals P3 3 3 8 PRESET FREQUENCY 6 ID 129 Use this parameter to set the preset frequency reference when the preset frequencies function is used Select the preset frequencies with the digital input signals P3 3 3 9 PRESET FREQUENCY 7 ID 130 Use this parameter to set the preset frequency reference when the preset frequencies function is used Select the preset freq...

Page 243: ...Only if Preset Freq 0 is set as frequency reference source with P3 3 3 1 5 P3 3 1 6 P3 3 1 7 or P3 3 1 10 Preset frequency 1 Preset frequency 2 Preset frequency 3 Preset frequency 4 Preset frequency 5 Preset frequency 6 Preset frequency 7 the input is activated VALUE 1 SELECTED FOR PARAMETER P3 3 3 1 You can use the Preset Frequencies 1 to 3 with different sets of active digital inputs The number ...

Page 244: ... 3 3 9 P3 3 3 11 PRESET FREQUENCY SELECTION 1 ID 420 Use this parameter to select the digital input signal that is used as a selector for the preset frequencies This parameter is a binary selector for Preset speeds 0 7 See parameters P3 3 3 2 to P3 3 3 9 P3 3 3 12 PRESET FREQUENCY SELECTION 2 ID 421 Use this parameter to select the digital input signal that is used as a selector for the preset fre...

Page 245: ...ened P3 3 4 2 MOTOR POTENTIOMETER DOWN ID 417 Use this parameter to decrease the output frequency with a digital input signal With a motor potentiometer you can increase and decrease the output frequency When you connect a digital input to parameter Motor Potentiometer DOWN and have the digital input signal active the output frequency falls The motor potentiometer reference DECREASES until the con...

Page 246: ...down occurs 10 4 4 FLUSHING PARAMETERS Use the Flushing function to momentarily overridide the normal control With the function you can flush the pipeline or operate the pump manually at the preset constant speed for example The Flushing function starts the drive at a selected reference without a start command no matter the control place P3 3 6 1 FLUSHING REFERENCE ACTIVATION ID 530 Use this param...

Page 247: ...n ramp Use this function to reduce mechanical erosion of the parts and current spikes when the reference changes You can modify the acceleration time with parameters P3 4 1 2 Acceleration Time 1 and P3 4 1 3 Deceleration Time 1 t Hz ID103 ID104 ID500 ID500 Fig 49 The acceleration deceleration curve S shaped P3 4 1 2 ACCELERATION TIME 1 ID 103 Use this parameter to set the time that is necessary fo...

Page 248: ...the parts and current spikes when the reference changes You can modify the acceleration time with parameters P3 4 2 2 Acceleration Time 2 and P3 4 2 3 Deceleration Time 2 t Hz ID103 ID104 ID500 ID500 Fig 50 The acceleration deceleration curve S shaped P3 4 2 2 ACCELERATION TIME 2 ID 502 Use this parameter to set the time that is necessary for the output frequency to increase from zero frequency to...

Page 249: ...isable the function set the value of the parameter to 0 P3 4 5 2 P3 4 1 2 P3 4 1 3 P3 4 2 2 P3 4 2 3 fout t s Hz Fig 51 Ramp 2 activation when the output frequency goes above the threshold level P 3 4 5 2 Ramp threshold freq P3 4 1 2 Acc time 1 P3 4 2 2 Acc time 2 P3 4 1 3 Dec time 1 P3 4 2 3 Dec time 2 10 5 3 START MAGNETISING P3 4 3 1 START MAGNETISING CURRENT ID 517 Use this parameter to set th...

Page 250: ...rake resistors are not necessary When braking is necessary the system decreases the frequency and increases the flux in the motor This increases the capacity of the motor to brake The motor speed is controlled during braking CAUTION Use the braking only intermittently Flux braking converts energy into heat and can cause damage to the motor P3 4 5 2 FLUX BRAKING CURRENT ID 519 Use this parameter to...

Page 251: ...tion board slot D E Option board slot E F Programmable digital inputs DI G Programmable analogue inputs AI 10 6 1 1 Programming of digital inputs You can find the applicable functions for digital inputs as parameters in parameter group M3 5 1 To give a digital input to a function set a value to the correct parameter The list of applicable functions shows in Table 43 Digital input settings Example ...

Page 252: ...rameter that is the set digital input READY FAULT ALARM STOP RUN KEYPAD 1 O REV FWD BUS A B C Fig 54 The Digital inputs menu in the text display A The text display B The name of the parameter that is the function C The value of the parameter that is the set digital input In the standard I O board compilation there are 6 digital inputs available the slot A terminals 8 9 10 14 15 and 16 VACON 252 PA...

Page 253: ...the menu M3 5 1 is parameter P3 5 1 11 It gets the default value DigIN SlotA 3 in the graphical display and dI A 3 in the text display After this selection a digital signal to the digital input DI3 terminal 10 controls External Fault Close Index Parameter Default ID Description P3 5 1 11 External fault close DigIN SlotA 3 405 OPEN OK CLOSED External fault To change the input from DI3 to for exampl...

Page 254: ...DigIN SlotA 3 4 To change the terminal to 6 push the arrow button Up 3 times Accept the change with the OK button STOP READY I O Ext Fault Close P3 5 1 11 ID 405 Min Max DigIN SlotA 6 5 If the digital input DI6 was already used for some other function a message shows on the display Change one of these selections STOP READY I O ID At least one digital input has been selected to several operations T...

Page 255: ...s in slots C D or E make a selection of them READY FAULT ALARM STOP RUN KEYPAD 1 O REV FWD BUS 3 To activate the terminal 3 push the arrow button Right again The letter D stops blinking READY FAULT ALARM STOP RUN KEYPAD 1 O REV FWD BUS 4 To change the terminal to 6 push the arrow button Up 3 times Accept the change with the OK button READY FAULT ALARM STOP RUN KEYPAD 1 O REV FWD BUS PARAMETER DESC...

Page 256: ...SED Their value shows DigIN Slot0 2 in the graphical display and dI 0 2 in the text display NOTE You can also give time channels to digital inputs There is more data about it in 12 1 The default values of parameters in the different applications 10 6 1 2 Programming of analogue inputs You can make a selection of the target input for the signal of the analogue frequency reference from the available...

Page 257: ... A standard I O board The location of the parameter P3 5 2 1 1 AI1 Signal Selection is the menu M3 5 2 1 The parameter gets the default value AnIN SlotA 1 in the graphical display or AI A 1 in the text display The target input for the signal of the analogue frequency reference AI1 is then the analogue input in the terminals 2 3 Use the dip switches to set the signal to be voltage or current See th...

Page 258: ...nd blinks STOP READY I O AI1 Signal Sel AnIN SlotA 1 P3 5 2 1 1 ID 377 Min Max 3 To change the value to AnIN SlotC push the arrow button Up Accept the change with the OK button STOP READY I O AI1 Signal Sel AnIN SlotC 1 P3 5 2 1 1 ID 377 Min Max PROGRAMMING OF ANALOGUE INPUTS IN THE TEXT DISPLAY 1 To make a selection of the parameter push the OK button READY FAULT ALARM STOP RUN KEYPAD 1 O REV FWD...

Page 259: ... KEYPAD 1 O REV FWD BUS 3 To change the value to C push the arrow button Up Accept the change with the OK button READY FAULT ALARM STOP RUN KEYPAD 1 O REV FWD BUS PARAMETER DESCRIPTIONS VACON 259 LOCAL CONTACTS HTTP DRIVES DANFOSS COM DANFOSS DRIVES LOCAL CONTACTS 10 ...

Page 260: ...gth 2 Analogue input 20 of the signal strength 3 Analogue input 30 of the signal strength etc 10 Analogue input 100 of the signal strength SlotA Number agrees to a digital input in slot A SlotB Number agrees to a digital input in slot B SlotC Number agrees to a digital input in slot C SlotD Number agrees to a digital input in slot D SlotE Number agrees to a digital input in slot E TimeChannel 1 Ti...

Page 261: ...annels The time channels work as terminals You can monitor the statuses of the digital inputs and the digital outputs in the Multimonitoring view P3 5 1 1 CONTROL SIGNAL 1 A ID 403 Use this parameter to select the digital input signal Control Signal 1 that starts and stops the drive when the control place is I O A FWD P3 5 1 2 CONTROL SIGNAL 2 A ID 404 Use this parameter to select the digital inpu...

Page 262: ...RCE ID 410 Use this parameter to select the digital input signal that switches the control place and the frequency reference source to Keypad from any control place P3 5 1 11 EXTERNAL FAULT CLOSE ID 405 Use this parameter to select the digital input signal that activates an external fault P3 5 1 12 EXTERNAL FAULT OPEN ID 406 Use this parameter to select the digital input signal that activates an e...

Page 263: ...tes Motor Preheat function The Motor Preheat function feeds DC current to the motor when the drive is in the stop state P3 5 1 19 RAMP 2 SELECTION ID 408 Use this parameter to select the digital input signal that selects the ramp time to be used P3 5 1 20 ACC DEC PROHIBIT ID 415 Use this parameter to select the digital input signal that prevents the acceleration and the deceleration of the drive N...

Page 264: ...e time defined in the duration parameter has elapsed P3 5 1 29 TIMER 3 ID 449 Use this parameter to select the digital input signal that starts the timer The timer starts when this signal is deactivated falling edge The output is deactivated when the time defined in the duration parameter has elapsed P3 5 1 30 PID SETPOINT BOOST ID 1046 Use this parameter to select the digital input signal that ac...

Page 265: ...he digital input signal that activates the Fire Mode function P3 5 1 40 FIRE MODE REVERSE ID 1618 Use this parameter to select the digital input signal that gives a command for reverse rotation direction during the Fire Mode This function has no effect in normal operation P3 5 1 41 AUTO CLEANING ACTIVATION ID 1715 Use this parameter to select the digital input signal that starts the Auto cleaning ...

Page 266: ...al that is used as interlock signal for the Multi pump system P3 5 1 49 PUMP 8 INTERLOCK ID 488 Use this parameter to select the digital input signal that is used as interlock signal for the Multi pump system P3 5 1 52 RESET KWH TRIP COUNTER ID 1053 Use this parameter to select the digital input signal that resets the kWh Trip Counter P3 5 1 53 PARAMETER SET 1 2 SELECTION ID 496 The parameter give...

Page 267: ...1 58 FLOW SWITCH ID 15590 Use this parameter to select the digital input signal that is the feedback signal from the Flow Switch P3 5 1 59 AHF OVER TEMPERATURE ID 15513 Use this parameter to set the digital input signal that activates AHF Over Temperature fault ID 1118 10 6 4 ANALOGUE INPUTS P3 5 2 1 1 AI1 SIGNAL SELECTION ID 377 Use this parameter to connect the AI signal to the analogue input of...

Page 268: ...alogue input signal current or voltage For more information see the Installation manual It is also possible to use the analogue input signal as frequency reference The selection of the value 0 or 1 change the scaling of the analogue input signal Selection number Selection name Description 0 0 10V 0 20mA The range of the analogue input signal is 0 10V or 0 20mA the dip switch settings on the contro...

Page 269: ...A The range of the analogue input signal is 2 10V or 4 20mA the dip switch settings on the control board tell which one The input signal is 20 100 0 100 50 20 C B A D Hz 0 mA 20 mA 10 mA 4 mA Fig 59 The analogue input signal range selection 1 A Frequency reference B Max freq reference C Min freq reference D Analogue input signal PARAMETER DESCRIPTIONS VACON 269 LOCAL CONTACTS HTTP DRIVES DANFOSS C...

Page 270: ...60 AI1 signal custom min max A Frequency reference B Max freq reference C Min freq reference D Analogue input signal E AI custom min F AI custom max P3 5 2 1 6 AI1 SIGNAL INVERSION ID 387 Use this parameter to invert the analogue input signal When the analogue input signal is inverted the curve of the signal becomes the opposite It is possible to use the analogue input signal as frequency referenc...

Page 271: ... The value 0 of the analogue input signal agrees to the Maximum Frequency Reference The value 100 of the analogue input signal agrees to the Minimum Frequency Reference 0 100 50 C B A D Hz 0 mA 20 mA 10 mA Fig 62 AI1 signal inversion selection 1 A Frequency reference B Max freq reference C Min freq reference D Analogue input signal PARAMETER DESCRIPTIONS VACON 271 LOCAL CONTACTS HTTP DRIVES DANFOS...

Page 272: ...3 5 3 2 1 RO1 FUNCTION ID 11001 Use this parameter to select a function or a signal that is connected to the relay output VACON 272 PARAMETER DESCRIPTIONS 10 LOCAL CONTACTS HTTP DRIVES DANFOSS COM DANFOSS DRIVES LOCAL CONTACTS ...

Page 273: ...rol B active The selection is I O control place B the active control place is I O B 13 Limit supervision 1 The limit supervision becomes active if the signal value goes below or above the set supervision limit P3 8 3 or P3 8 7 14 Limit supervision 2 15 Fire mode active The Fire mode function is active 16 Flushing active The Flushing function is active 17 Preset Frequency active The selection of pr...

Page 274: ...1 bit 1 The digital relay output control from the Fieldbus process data In1 bit 1 33 Fieldbus Process Data In1 bit 2 The digital relay output control from the Fieldbus process data In1 bit 2 34 Maintenance counter 1 alarm The maintenance counter goes to the alarm limit that is set with parameter P3 16 2 35 Maintenance counter 1 fault The maintenance counter goes to the alarm limit that is set with...

Page 275: ...ulti pump function 50 Multi pump K2 control The contactor control for the Multi pump function 51 Multi pump K3 control The contactor control for the Multi pump function 52 Multi pump K4 control The contactor control for the Multi pump function 53 Multi pump K5 control The contactor control for the Multi pump function 54 Multi pump K6 control The contactor control for the Multi pump function 55 Mul...

Page 276: ...D 10050 Use this parameter to select a function or a signal that is connected to the analogue output The contents of the analogue output signal 1 are specified in this parameter The scaling of the analogue output signal depends on the signal VACON 276 PARAMETER DESCRIPTIONS 10 LOCAL CONTACTS HTTP DRIVES DANFOSS COM DANFOSS DRIVES LOCAL CONTACTS ...

Page 277: ... 0 1000V 10 PID Setpoint The actual setpoint value of the PID Controller 0 100 11 PID Feedback The actual feedback value of the PID Controller 0 100 12 PID output The output of the PID controller 0 100 13 ExtPID output The External PID controller output 0 100 14 Fieldbus Process Data In 1 Fieldbus Process Data In 1 0 10000 this agrees with 0 100 00 15 Fieldbus Process Data In 2 Fieldbus Process Da...

Page 278: ...Block Out 7 The output of the programmable Block 7 0 10000 this agrees with 0 100 00 See parameter menu M3 19 Drive customizer 29 Block Out 8 The output of the programmable Block 8 0 10000 this agrees with 0 100 00 See parameter menu M3 19 Drive customizer 30 Block Out 9 The output of the programmable Block 9 0 10000 this agrees with 0 100 00 See parameter menu M3 19 Drive customizer 31 Block Out ...

Page 279: ...ction For example you can make a selection of the output frequency of the drive for the contents of the analogue output signal and set parameters P3 5 4 1 4 and P3 5 4 1 5 between 10 and 40 Hz Then the output frequency of the drive changes between 10 and 40 Hz and the analogue output signal changes between 0 and 20 mA 0 100 50 C B A D E 0 mA 20 mA 10 mA Hz 10 Hz 40 Hz 0 Hz Fig 63 The scaling of th...

Page 280: ...o the fieldbus with the ID number of the parameter or monitor value The data is scaled to an unsigned 16 bit format according to the format on the control panel For example value 25 5 on the display equals 255 P3 6 5 FB DATAOUT 5 SELECTION ID 856 Use this parameter to select the data that is sent to the fieldbus with the ID number of the parameter or monitor value The data is scaled to an unsigned...

Page 281: ...prevent the drive operating on the prohibited frequencies In some processes it can be necessary to avoid some frequencies because they cause mechanical resonance P3 7 3 PROHIBIT FREQUENCY RANGE 2 LOW LIMIT ID 511 Use this parameter to prevent the drive operating on the prohibited frequencies In some processes it can be necessary to avoid some frequencies because they cause mechanical resonance P3 ...

Page 282: ...eceleration time when the output frequency is in a prohibited frequency range The value of the Ramp Time Factor is multiplied with the value of P3 4 1 2 Acceleration Time 1 or P3 4 1 3 Deceleration Time 1 For example the value 0 1 makes the acceleration deceleration time ten times shorter A B C D E F s Hz Fig 65 The parameter Ramp Time Factor A Output Frequency B High Lim C Low Lim D Ramp Time Fac...

Page 283: ...434 Use this parameter to set the supervision limit hysteresis for the selected item The unit shows automatically P3 8 5 SUPERVISION 2 ITEM SELECTION ID 1435 Use this parameter to select the supervision item The output of the supervision function can be selected to the relay output P3 8 6 SUPERVISION 2 MODE ID 1436 Use this parameter to set the supervision mode P3 8 7 SUPERVISION 2 LIMIT ID 1437 U...

Page 284: ...ID 733 Use this parameter to select the response of the drive to a Fieldbus Timeout fault If the data connection between the master and the fieldbus board is defective a fieldbus fault occurs P3 9 1 7 SLOT COMMUNICATION FAULT ID 734 Use this parameter to select the response of the drive to a Slot Communication fault If the drive detects a defective option board a slot communication fault occurs Se...

Page 285: ... the nominal current The high current can be necessary to the load and it must be used In these conditions there is a risk of a thermal overload Low frequencies have a higher risk At low frequencies the cooling effect and the capacity of the motor decrease If the motor has an external fan the load reduction at low frequencies is small The motor thermal protection is based on calculations The prote...

Page 286: ...int where the motor operates at nominal speed without external cooling The default value is set for conditions where there is no external fan If you use an external fan you can set the value higher than without the fan for example at 90 If you change parameter P3 1 1 4 Motor Nominal Current parameter P3 9 2 3 is automatically set to its default value Although you change this parameter it does not ...

Page 287: ... also changes between different motor manufacturers The default value of the parameter changes from dimension to dimension The t6 time is the time in seconds that the motor can safely operate at 6 times the rated current It is possible that the motor manufacturer gives the data with the motor If you know the t6 of the motor you can set the time constant parameter with its help Usually the motor th...

Page 288: ...OR THERMAL LOADABILITY ID 708 Use this parameter to set the thermal loadability of the motor For example if you set the value to 130 the motor goes to the nominal temperature with 130 of the motor nominal current VACON 288 PARAMETER DESCRIPTIONS 10 LOCAL CONTACTS HTTP DRIVES DANFOSS COM DANFOSS DRIVES LOCAL CONTACTS ...

Page 289: ...n The stall status of the motor is specified with parameters P3 9 3 2 Stall Current and P3 9 3 4 Stall Frequency Limit If the current is higher than the limit and the output frequency is lower than the limit the motor is in a stall status The stall protection is a type of overcurrent protection NOTE If you use long motor cables max 100 m with small drives 1 5 kW the motor current that the drive me...

Page 290: ...s parameter is automatically calculated to 90 of the current limit NOTE The value of the Stall Current must be below the motor current limit f I ID710 ID712 Stall area Fig 69 The stall characteristics settings P3 9 3 3 STALL TIME LIMIT ID 711 Use this parameter to set the maximum time for a stall stage This is the maximum time for the stall stage to be active before a motor stall fault occurs You ...

Page 291: ...nother current than the nominal motor current the precision of the calculation decreases NOTE If you use long motor cables max 100 m with small drives 1 5 kW the motor current that the drive measures can be much higher than the actual motor current It is because there are capacitive currents in the motor cable P3 9 4 1 UNDERLOAD FAULT ID 713 Use this parameter to select the response of the drive t...

Page 292: ...ECTION TIME LIMIT ID 716 Use this parameter to set the maximum time for an underload state This is the maximum time for the underload state to be active before an underload fault occurs You can set the time limit between 2 0 and 600 0 s An internal counter counts the underload time If the value of the counter goes above this limit the protection causes the drive to trip The drive trips as is set i...

Page 293: ... for the output frequency to decrease from maximum frequency to 0 when a quick stop command is given The value of this parameter is applied only when the quick stop mode parameter is set to Quick Stop Deceleration time P3 9 5 4 RESPONSE TO QUICK STOP FAULT ID 744 Use this parameter to select the response of the drive to a Quick Stop fault If the quick stop command is given from DI or Fieldbus a qu...

Page 294: ...Quick Stop Mode and Quick Stop Deceleration Time Quick Stop Activated Quick Stop Activated NO Drive stopped Yes Drive forced to Not Ready status and alarm fault triggered according to Quick Stop Fault Fig 72 The quick stop logic 10 10 6 AI LOW PROTECTION P3 9 8 1 ANALOGUE INPUT LOW PROTECTION ID 767 Use this parameter to select when the AI Low supervision is enabled VACON 294 PARAMETER DESCRIPTION...

Page 295: ...l for 500ms an AI Low fault occurs If AI Low Protection is enabled with parameter P3 9 8 1 this parameter gives a response for the fault code 50 Fault ID 1050 The AI low protection function monitors the signal level of the analogue inputs 1 6 If the analogue input signal becomes less than 50 of the minimum signal for 500 ms an AI Low fault or alarm shows NOTE You can use the value Alarm Previous F...

Page 296: ... ID 718 Use this parameter to set the trial time for the automatic reset function During the trial time the automatic reset function tries to reset the faults that occur The time count starts from the first automatic reset The next fault starts the trial time count again P3 10 5 NUMBER OF TRIALS ID 759 Use this parameter to set the total number of autoreset trials If the number of trials during th...

Page 297: ...lt P3 10 8 AUTORESET OVERCURRENT ID 722 Use this parameter to enable the automatic reset after an overcurrent fault P3 10 9 AUTORESET AI LOW ID 723 Use this parameter to enable the automatic reset after a fault caused by low AI signal P3 10 10 AUTORESET UNIT OVERTEMPERATURE ID 724 Use this parameter to enable the automatic reset after a fault caused by unit overtemperature P3 10 11 AUTORESET MOTOR...

Page 298: ... P3 11 3 KW HP SELECTION ID 1198 Use this parameter to set the power measuring unit The system shows all the power related parameters and monitoring values in the set unit 3 11 4 MULTIMONITOR VIEW ID 1196 Use this parameter to set the division of the display of the control panel into sections in the multimonitor view 10 13 TIMER FUNCTIONS The timer functions make it possible for the internal RTC R...

Page 299: ...imer 3 Interval 5 TimeChannel 1 TimeChannel 2 TimeChannel 3 Fig 74 Assigning intervals and timers to time channels is flexible Every interval and timer has a parameter with which you can assign them to a time channel INTERVALS Use parameters to give each interval an ON Time and OFF Time It is the daily active time of the interval during the days set with parameters From Day and To Day For example ...

Page 300: ...roblem The AC drive is in a warehouse and controls air conditioning It must operate between 7 am and 5 pm on weekdays and between 9 am and 1 pm on weekends It is also necessary for the drive to operate outside these hours if there are personnel in the building The drive must continue to operate 30 minutes after the personnel has left Solution Set 2 intervals 1 for weekdays and 1 for weekends A tim...

Page 301: ...The checkbox selection for the weekdays Interval 2 P3 12 2 1 ON Time 09 00 00 P3 12 2 2 OFF Time 13 00 00 P3 12 2 3 Days Saturday Sunday P3 12 2 4 Assign to channel Time channel 1 Timer 1 P3 12 6 1 Duration 1800 s 30 min P3 12 6 2 Timer 1 DigIn SlotA 1 The parameter is located in the digital inputs menu P3 12 6 3 Assign to channel Time channel 1 P3 5 1 1 Control signal 1 A Time Channel 1 for the I...

Page 302: ... where the output of the interval function is assigned You can use the time channels to control the on off type functions for example relay outputs or any functions that can be controlled by a DI signal P3 12 6 1 DURATION ID 1489 Use this parameter to set the duration that the timer runs when the activation signal is removed Off delay P3 12 6 2 TIMER 1 ID 447 Use this parameter to select the digit...

Page 303: ...and the setpoint signals of the PID controller Make a selection of the unit for the actual value P3 13 1 5 PROCESS UNIT MIN ID 1033 Use this parameter to set the minimum value of the PID feedback signal For example an analogue signal of 4 20 mA corresponds to the pressure of 0 10 bar The value in process units at a 0 feedback or setpoint This scaling is done for monitoring purposes only The PID co...

Page 304: ...r is locked if the feedback value stays in the dead band area for the set time P3 13 1 10 DEAD BAND DELAY ID 1057 Use this parameter to set the time that the feedback value must stay in the dead band area before the output of the PID controller is locked If the actual value stays in the dead band area for a time set in Dead Band Delay the PID controller output is locked This function prevents wear...

Page 305: ...vates the boost for the PID setpoint value P3 13 2 5 PID SETPOINT SELECTION ID 1047 Use this parameter to set the digital input signal that selects the PID setpoint value to be used P3 13 2 6 SETPOINT SOURCE 1 SELECTION ID 332 Use this parameter to select the source of the PID setpoint signal The AIs and the ProcessDataIn are handled as percentages 0 00 100 00 and scaled according to the setpoint ...

Page 306: ...eedback minimum and maximum NOTE The ProcessDataIn signals use 2 decimals If temperature inputs are selected you must set the values of parameters P3 13 1 5 Process Unit Min and P3 13 1 6 Process Unit Max to correspond to the the scale of the temperature measurement board ProcessUnitMin 50 C and ProcessUnitMax 200 C P3 13 3 4 FEEDBACK 1 MINIMUM ID 336 Use this parameter to set the minimum value of...

Page 307: ...d to the PID output The PID controller reacts much faster to changes in the outflow than if you only measure the level A B C LT FT PID FFW Fig 81 The feedforward control A Level ref B Level control C Outflow control P3 13 4 2 FEEDFORWARD GAIN ID 1060 Use this parameter to adjust the gain of the feedforward signal P3 13 4 3 FEEDFORWARD 1 SOURCE SELECTION ID 1061 Use this parameter to select the sou...

Page 308: ... is used when the signal of the PID controller setpoint is taken from the setpoint source 1 P3 13 5 3 SP1 WAKE UP LEVEL ID 1018 Use this parameter to set the level at which the drive wakes up from the sleep state When the PID feedback value goes below the level that is set with this parameter drive wakes up from the sleep state The operation of this parameter is selected with wake up mode paramete...

Page 309: ...ct PID regulation P3 13 1 8 Normal and negative with the reverse PID regulation P3 13 1 8 Inverted If the actual value does not go to the increment setpoint the boost value is erased after the time set with P3 13 5 5 The drive goes to the normal regulation with the normal setpoint In a Multi pump setup if an auxiliary pump starts during the boost the boost sequence stops and the normal regulation ...

Page 310: ...back supervision to make sure that the PID Feedback value the process value or the actual value stays in the set limits With this function you can for example find a pipe break and stop the flooding These parameters set the range in which the PID Feedback signal stays in correct conditions If the PID Feedback signal does not stay in the range and this continues longer than the delay a Feedback sup...

Page 311: ...supervision fault occurs Set the upper limit and the lower limit around the reference When the actual value is less or more than the limits a counter starts to count up When the actual value is between the limits the counter counts down When the counter gets a value that is higher than the value of P3 13 6 4 Delay an alarm or a fault shows You can make a selection of the response with parameter P3...

Page 312: ...osition of the pressure sensor A Pressure B No flow C With flow D Pipe length E Position 1 F Position 2 P3 13 7 1 ENABLE SETPOINT 1 ID 1189 Use this parameter to enable the pressure loss compensation in the pump system In a pressure controlled system this function compensates the pressure loss that occurs at the end of the pipe line due to the liquid flow P3 13 7 2 SETPOINT 1 MAX COMPENSATION ID 1...

Page 313: ... length Setpoint Max Freq and Flow Min Freq and Flow Setpoint Max compensation Setpoint PT PT Fig 86 Enable setpoint 1 for pressure loss compensation 10 14 8 SOFT FILL The Soft fill function is used to move the process to a set level at a slow speed before the PID controller starts to control If the process does not go to the set level during the timeout a fault shows You can use the function to f...

Page 314: ...s mode the soft fill fault is not available The soft fill mode is used in horizontal installations P3 13 8 2 SOFT FILL FREQUENCY ID 1055 Use this parameter to set the frequency reference of the drive when the Soft Fill function is used P3 13 8 3 SOFT FILL LEVEL ID 1095 Use this parameter to set the level below which the soft fill control is enabled when starting the drive The drive operates at the...

Page 315: ... make sure that there is enough water in the inlet of the pump When there is enough water the pump does not suck air and there is no suction cavitation To use the function install a pressure sensor on the pump inlet If the input pressure of the pump goes below the set alarm limit an alarm shows The setpoint value of the PID controller decreases and causes the output pressure of the pump to decreas...

Page 316: ...re signal You can scale the supervision signal P3 13 9 2 to process units on the panel P3 13 9 4 SUPERVISION UNIT DECIMALS ID 1688 Use this parameter to set the number of decimals for the input pressure signal unit You can scale the supervision signal P3 13 9 2 to process units on the panel P3 13 9 5 SUPERVISION UNIT MINIMUM VALUE ID 1689 Use this parameter to set the minimum value of the input pr...

Page 317: ...pump does not operate at a high speed when there is no demand in the system The function becomes active when the PID feedback signal and the output frequency of the drive stay in the specified hysteresis areas for longer than set with parameter P3 13 10 4 SNDD Supervision Time There are different hysteresis settings for the PID feedback signal and the output frequency The hysteresis for the PID fe...

Page 318: ...ECTION ENABLE ID 1649 Use this parameter to activate the Sleep No Demand Detection SNDD function P3 13 10 2 SNDD ERROR HYSTERESIS ID 1658 Use this parameter to set the hysteresis for the error value of the PID controller P3 13 10 3 SNDD FREQUENCY HYSTERESIS ID 1663 Use this parameter to set the hysteresis for the output frequency of the drive P3 13 10 4 SNDD SUPERVISION TIME ID 1668 Use this param...

Page 319: ...ection of the multi setpoint with the digital input signals P3 13 12 6 MULTI SETPOINT 5 ID 15565 Use this parameter to set the preset PID setpoint value when the Multi setpoint function is used Make the selection of the multi setpoint with the digital input signals P3 13 12 7 MULTI SETPOINT 6 ID 15566 Use this parameter to set the preset PID setpoint value when the Multi setpoint function is used ...

Page 320: ...et PID setpoint value when the Multi setpoint function is used Make the selection of the multi setpoint with the digital input signals P3 13 12 16 MULTI SETPOINT 15 ID 15575 Use this parameter to set the preset PID setpoint value when the Multi setpoint function is used Make the selection of the multi setpoint with the digital input signals P3 13 12 17 MULTI SETPOINT SELECTION 0 ID 15576 Use this ...

Page 321: ...uses a 10 change in the controller output 10 16 MULTI PUMP FUNCTION The Multi pump function lets you control a system where the maximum of 8 motors for example pumps fans or compressors operate in parallel The internal PID controller of the drive operates the necessary quantity of motors and controls the speed of the motors when there is demand 10 16 1 MULTI PUMP MULTIDRIVE COMMISSIONING CHECKLIST...

Page 322: ...rive application wizard If you use the keypad for the parametrisation the Application wizard starts when param eter P1 2 Application ID 212 is changed The Application wizard helps you with Multi pump related questions 4 Set the motor parameters Set the motor nameplate parameters specified by the rating plate of the motor 5 Set the total number of drives used in the Multi pump system This value is ...

Page 323: ...t connected to the digital input DI5 of the drive The system sees that all the pumps in the Multi pump system are available 9 Examine the source of the PID setpoint signal By default the PID setpoint value comes from parameter P1 35 9 Keypad Setpoint 1 If it is necessary you can change the source of the PID setpoint signal with parameter P1 35 8 You can select the analogue input or Fieldbus Proces...

Page 324: ...controlled by a drive The internal PID controller of the drive controls all pumps The drives use a communication bus Modbus RTU for communication The figure below shows the Multidrive configuration principle See also the general electric diagram of a Multi pump system in Fig 18 Electric wiring diagramme of the Multi pump multidrive system example 1A VACON 324 PARAMETER DESCRIPTIONS 10 LOCAL CONTAC...

Page 325: ...necessary for the switch of the auxiliary pumps to the mains 1 of the pumps is connected to the drive and controls the system When the pump in control sees that it is necessary to have more capacity operates at the maximum frequency the drive gives the control signal with the relay output to start the next auxiliary pump When the auxiliary pump starts the pump in control continues to control and s...

Page 326: ...he communication bus to make the next pump to start The next pump increases speed and starts to operate at the speed of the pump in control Auxiliary pumps operate at the speed of the pump that controls the system When the pump that controls the system sees that there is too much capacity operates at the minimum frequency it makes the started pump to stop If no auxiliary pumps operate when the pum...

Page 327: ... at a constant production speed the started pump starts to control the system If no pumps operate at a constant production speed when the pump in control sees the overcapacity the pump goes to the Sleep mode if the Sleep function is enabled P1 P2 P3 A B fmax fmin RPM t Fig 94 Control in the Multimaster mode A Curves A shows the control of the pumps B The pumps are locked to the constant production...

Page 328: ...on 2 The start and the PID feedback signals connected to the drive in question NOTE The operation mode master or slave in the Multi pump system is specified by this parameter The drives that have the start command and the PID feedback signals connected can operate as the master drive in the Multi pump system If there are many drives in the Multi pump system that have all the signals connected the ...

Page 329: ...l Signal A12 A12 24Vout GND Analogue input 2 Analogue input 2 24V auxiliary voltage I O ground A12 A12 24Vout GND Analogue input 2 Analogue input 2 24V auxiliary voltage I O ground A12 A12 24Vout GND Analogue input 2 Analogue input 2 24V auxiliary voltage I O ground Fig 95 Wiring of the feedback sensors for each drive You can also use the same sensor for all the drives The sensor transducer can be...

Page 330: ...l A12 A12 24Vout GND Analogue input 2 Analogue input 2 24V auxiliary voltage I O ground CM Common for DI1 DI6 Drive 3 Standard I O Board Terminal Signal A12 A12 24Vout GND Analogue input 2 Analogue input 2 24V auxiliary voltage I O ground CM Common for DI1 DI6 Fig 96 Wiring of the same sensor for all drives supplied from the I O board of the drive VACON 330 PARAMETER DESCRIPTIONS 10 LOCAL CONTACTS...

Page 331: ...2 A12 24Vout GND Analogue input 2 Analogue input 2 24V auxiliary voltage I O ground Fig 97 Wiring of the same sensor for all drives supplied from an external 24V If a sensor is supplied from the I O board of the drive and the diodes are connected between terminals 12 and 17 the digital inputs must be isolated from the ground Set the isolation DIP switch to Float The digital inputs are active when ...

Page 332: ...Selection number Selection name Description 0 Disabled In normal operation the sequence of the motors is always 1 2 3 4 5 The sequence can change during the operation if you add or remove interlocks After the drive stops the sequence always changes back 1 Enabled interval The system changes the sequence at intervals to wear the motors equally You can adjust the intervals of the autoch ange with pa...

Page 333: ... the motors in the system The interlocks have an effect on all the motors All the motors are included in the autochange logic WIRING The connections are different for the parameter values 0 and 1 SELECTION 0 AUXILIARY PUMPS The drive is directly connected to Motor 1 The other motors are auxiliary motors They are connected to the mains by contactors and controlled by relays of the drive The autocha...

Page 334: ...meter to adjust the autochange intervals The Autochange interval is the time after which the autochange function starts if the used capacity is below the set level The value of this timer does not run when the Multi pump system is stopped or in the sleep mode To use the parameter select Enabled interval with parameter P3 15 6 Autochange Mode The autochange occurs if VACON 334 PARAMETER DESCRIPTION...

Page 335: ...imit specified by parameter P3 15 12 Autochange Pump Limit P3 15 11 AUTOCHANGE FREQUENCY LIMIT ID 1031 Use this parameter to set the autochange frequency limit The autochange frequency limit is the limit below which the output frequency of the regulating drive must stay for the autochange to start P3 15 12 AUTOCHANGE PUMP LIMIT ID 1030 Use this parameter to set the amount of pumps used in the Mult...

Page 336: ...ays in the bandwidth area it is not necessary to increase or decrease the number of pumps that operate When the feedback value goes out of the bandwidth area the quantity of time specified by parameter P3 15 14 must go before the number of pumps that operate increases or decreases More pumps must be available P3 15 13 1 2 P3 15 14 P3 15 14 A C B D Fig 100 The start or stop of the auxiliary pumps P...

Page 337: ...ing function P3 15 5 is enabled the drive reads the statuses of the digital inputs of the pump interlock feedback When the input is CLOSED the motor is available for the Multi pump system When the Pump interlocking function P3 15 5 is disabled the drive does not read the statuses of the digital inputs of the pump interlock feedback The Multi pump system sees all pumps in the system as available In...

Page 338: ...ulti pump system When the Pump interlocking function P3 15 5 is disabled the drive does not read the statuses of the digital inputs of the pump interlock The Multi pump system sees all pumps in the system as available 10 16 5 OVERPRESSURE SUPERVISION You can use the Overpressure supervision function in a Multi pump system For example when you close the primary valve of the pump system quickly the ...

Page 339: ... the pumps start is specified by the runtime counter values to make the wear of the pumps in the system more equal The pump runtime counters also tell the operator to do a maintenance on a pump parameters P3 15 19 4 P3 15 19 5 below The Pump runtime counters are in the monitoring menu see Table 23 Multi pump monitoring P3 15 19 1 SET RUNTIME COUNTER ID 1673 Use this parameter to set the value that...

Page 340: ...s for which the runtime counter value is specified by Set RunTime Value parameter If the Multi pump single drive mode is selected the next selections are available 0 All Pumps 1 Pump 1 2 Pump 2 3 Pump 3 4 Pump 4 5 Pump 5 6 Pump 6 7 Pump 7 8 Pump 8 If the Multifollower or Multimaster mode is selected only the next selection is available 1 Pump 1 NOTE In the Multimaster and Multifollower modes it is...

Page 341: ...output frequency level at which the auxiliary motor starts in the Multi pump system NOTE The parameter has no effect if its value is set above Max Frequency Reference P3 3 1 2 By default an auxiliary pump starts is staged if the PID feedback signal goes below the specified bandwidth area and the pump that controls the system operates at the maximum frequency The auxiliary pump can start at a lower...

Page 342: ... IN1 IN2 ON DELAY IN OUT TIME Fig 103 De staging frequency 10 17 MAINTENANCE COUNTERS A maintenance counter tells you that maintenance must be done For example it is necessary to replace a belt or to replace the oil in a gearbox There are 2 different modes for the maintenance counters hours or revolutions 1000 The value of the counters increases only during the RUN status of the drive WARNING Do n...

Page 343: ...ontinues to operate at the same speed until it is not possible The drive ignores all commands from the keypad fieldbuses and the PC tool It only obeys the signals Fire Mode Activation Fire Mode Reverse Run Enable Run Interlock 1 and Run Interlock 2 from I O The Fire mode function has 2 modes the Test mode and the Enabled mode To make a selection of a mode write a password in parameter P3 17 1 Fire...

Page 344: ...set the frequency that is used when Fire mode is active The drive uses this frequency when the value of parameter P3 17 2 Fire Mode Frequency Source is Fire Mode Frequency P3 17 4 FIRE MODE ACTIVATION ON OPEN ID 1596 Use this parameter to select the digital input signal that activates the Fire Mode function If this digital input signal is activated an alarm shows on the display and the warranty be...

Page 345: ...arameter to select the digital input signal that gives a command for reverse rotation direction during the Fire Mode The parameter does not have an effect in normal operation If it is necessary for the motor to operate always FORWARD or always REVERSE in Fire Mode make a selection of the correct digital input DigIn Slot0 1 always FORWARD DigIn Slot0 2 always REVERSE V3 17 7 FIRE MODE STATUS ID 159...

Page 346: ... example if parameter Motor Nominal Current has the value 5 A and you set 20 as the default value of this parameter the relay output closes and Fire Mode activates when the output current goes to 1 A NOTE This parameter does not have an effect if the Fire mode is not active In normal operation if you select Run indication for a relay output the result is the same as when Run is selected for the re...

Page 347: ...or tempera ture with parameter P3 18 5 NOTE To use this operation mode you must have an option board for temperature measurement for example OPT BH P3 18 2 PREHEAT TEMPERATURE LIMIT ID 1226 Use this parameter to set the temperature limit of the Motor Preheat function The motor preheat becomes active when the heatsink temperature or the measured motor temperature goes below this level and when P3 1...

Page 348: ...active The cleaning sequence can also be activated if the drive is in the Sleep mode PID sleep 2 Enabled Current The cleaning sequence starts when the motor current goes above the current limit P3 21 1 3 for a longer time than specified by P3 21 1 4 3 Enabled Real Time The cleaning sequence agrees with the internal Real Time Clock of the drive NOTE A battery must be installed in the Real Time Cloc...

Page 349: ...week when the Auto cleaning is executed This parameter is used only when P3 21 1 1 3 P3 21 1 6 CLEANING TIME OF DAY ID 1700 Use this parameter to set the time of the day when the Auto cleaning is executed This parameter is used only when P3 21 1 1 3 NOTE A battery must be installed in the Real Time Clock P3 21 1 7 CLEANING CYCLES ID 1716 Use this parameter to set the number of forward or reverse c...

Page 350: ...3 P3 21 1 13 CLEANING DECELERATION TIME ID 1722 Use this parameter to set the motor deceleration time when the Auto cleaning is active You can set acceleration and deceleration ramps for the Auto cleaning function with parameters P3 21 1 12 and P3 21 1 13 Zero Frequency Output Frequency Cleaning Forward Frequency Cleaning Reverse Frequency Cleaning Forward Time Cleaning Activation Cleaning Reverse...

Page 351: ...ockey pump starts when the PID Sleep activates and the PID feedback signal is less than the level set by parame ter P3 21 2 2 The jockey pump stops when the PID feedback signal is more than the level set in parameter P3 21 2 3 or the main pump wakes up from the sleep mode JockeyStopLevel PID Feedback Jockey Start Level PID Controller Wake Up Level Output Freq PID Sleep Delay PID Sleep Jockey Pump ...

Page 352: ...controller wakes up from sleep mode NOTE This parameter is used only if P3 21 2 1 2 PID sleep level 10 21 3 PRIMING PUMP A priming pump is a smaller pump that primes the inlet of the main pump to prevent suction of air The priming pump function controls a priming pump with a digital output signal You can set a delay to start the priming pump before the main pump starts The priming pump operates co...

Page 353: ...or in the standby mode Multidrive system The Anti blocking function is enabled when the value of this parameter is more than 0 and disabled when the value is 0 P3 21 4 2 ANTI BLOCKING RUNTIME ID 1697 Use this parameter to set the time that the pump operates at the set speed when the Anti blocking function is activated P3 21 4 3 ANTI BLOCKING FREQUENCY ID 1504 Use this parameter to set the frequenc...

Page 354: ... the frost protection function starts the drive P3 21 5 6 FROST PROTECTION FREQUENCY ID 1710 Use this parameter to set the frequency reference of the drive that is used when the frost protection function is activated V3 21 5 7 FROST TEMPERATURE MONITORING ID 1711 This monitoring value shows the value of the temperature signal that is used for Frost Protection function 10 21 6 FLOW SWITCH P3 21 6 1...

Page 355: ...ferent 16 bit values To read the value of the counter through fieldbus use these ID numbers ID 1754 Operating Time Counter years ID 1755 Operating Time Counter days ID 1756 Operating Time Counter hours ID 1757 Operating Time Counter minutes ID 1758 Operating Time Counter seconds Example You receive the value 1a 143d 02 21 of the operating time counter from the fieldbus ID1754 1 years ID1755 143 da...

Page 356: ...774 Run Time Counter hours ID 1775 Run Time Counter minutes ID 1776 Run Time Counter seconds Example You receive the value 1a 143d 02 21 of the run time counter from the fieldbus ID1772 1 years ID1773 143 days ID1774 2 hours ID1775 21 minutes ID1776 0 seconds 10 22 4 POWER ON TIME COUNTER The power on time counter of the power unit is in the submenu Total counters It is not possible to reset the c...

Page 357: ...mple below Example 0 001 kWh 0 010 kWh 0 100 kWh 1 000 kWh 10 00 kWh 100 0 kWh 1 000 MWh 10 00 MWh 100 0 MWh 1 000 GWh etc ID2303 Energy Counter Format The energy counter format gives the position of the decimal point in the value of the Energy Counter 40 4 digits 0 fractional digits 41 4 digits 1 fractional digit 42 4 digits 2 fractional digits 43 4 digits 3 fractional digits Example 0 001 kWh Fo...

Page 358: ...ounter change to agree with the energy trip counter value See the example below You can monitor the energy counter format and unit with ID2307 Energy Trip Counter Format and ID2309 Energy trip Counter unit Example 0 001 kWh 0 010 kWh 0 100 kWh 1 000 kWh 10 00 kWh 100 0 kWh 1 000 MWh 10 00 MWh 100 0 MWh 1 000 GWh etc ID2307 Energy Trip Counter Format The energy trip counter format gives the positio...

Page 359: ...5510 Use this parameter to set the disconnection limit for the advanced harmonic filter The value is in percentage of the drive nominal power P3 23 2 CAPACITOR DISCONNECTION HYSTERESIS ID 15511 Use this parameter to set the disconnection hysteresis for the advanced harmonic filter The value is in percentage of the drive nominal power P3 23 3 AHF OVER TEMPERATURE ID 15513 Use this parameter to set ...

Page 360: ... 5 9 Group 3 9 Protections Reset the fault with the Reset button on the keypad or through the I O terminal fieldbus or the PC tool The faults stay in the Fault history where you can go and examine them See the different fault codes in Chapter 11 3 Fault codes Before you contact the distributor or the factory because of unusual operation prepare some data Write down all the texts on the display the...

Page 361: ...D M4 2 Reset faults Help Reset faults RESETTING WITH A PARAMETER IN THE TEXT DISPLAY 1 Go to the Diagnostics menu READY FAULT ALARM STOP RUN KEYPAD I O REV FWD BUS 2 Use the arrow buttons Up and Down to find the parameter Reset Faults READY FAULT ALARM STOP RUN KEYPAD I O REV FWD BUS FAULT TRACING VACON 361 LOCAL CONTACTS HTTP DRIVES DANFOSS COM DANFOSS DRIVES LOCAL CONTACTS 11 ...

Page 362: ...RY IN THE GRAPHICAL DISPLAY 1 To see more data on a fault go to Fault history Active faults 0 39 STOP READY I O Diagnostics M4 1 ID Reset faults Fault history 2 To examine the data of a fault push the Arrow button Right STOP READY I O External Fault 51 Fault old Fault old Info old 862537s External Fault 51 Device removed 39 Fault history M4 3 3 ID 891384s 871061s VACON 362 FAULT TRACING 11 LOCAL C...

Page 363: ... 2 Fault history M4 3 3 2 ID EXAMINING THE FAULT HISTORY IN THE TEXT DISPLAY 1 Push OK to go to Fault history READY FAULT ALARM STOP RUN KEYPAD 1 O REV FWD BUS 2 To examine the data of a fault push OK again READY FAULT ALARM STOP RUN KEYPAD 1 O REV FWD BUS FAULT TRACING VACON 363 LOCAL CONTACTS HTTP DRIVES DANFOSS COM DANFOSS DRIVES LOCAL CONTACTS 11 ...

Page 364: ...ata READY FAULT ALARM STOP RUN KEYPAD 1 O REV FWD BUS READY FAULT ALARM STOP RUN KEYPAD 1 O REV FWD BUS READY FAULT ALARM STOP RUN KEYPAD 1 O REV FWD BUS VACON 364 FAULT TRACING 11 LOCAL CONTACTS HTTP DRIVES DANFOSS COM DANFOSS DRIVES LOCAL CONTACTS ...

Page 365: ...ware fault 3 20 Earth fault hardware fault The measurement of cur rent tells that the sum of the motor phase current is not 0 an insulation malfunc tion in the cables or the motor a filter du dt sinus malfunction Do a check of the motor cables and the motor Do a check of the filters 21 Earth fault software fault 5 40 Charging switch The charging switch is closed and the feedback information is OPE...

Page 366: ...ctive component Operation malfunction Output phase voltage does not agree to the reference Feedback fault 605 Defective component Operation malfunction 606 The software of the control unit is not compatible with the software of the power unit 607 The software version cannot be read There is no soft ware in the power unit Defective component Operation malfunction a problem in the power board or the...

Page 367: ...iguration error Software error Defective component a defective control board Operation malfunction 647 Defective component Operation malfunction 648 Operation malfunction The system software is not compatible with the applica tion 649 A resource overload A malfunction in the loading restoring or saving a parameter Load the factory default settings Download the newest software from the Danfoss Driv...

Page 368: ...rom the Danfoss Drives website Update the drive with it If the fault occurs again ask instructions from your nearest dis tributor 827 Invalid incorrect licence key provided via keypad or VCX The licence key is incorrect or not for this drive Reset the fault and restart the AC drive Enter the licence key to the AC drive again Download the newest software from the Danfoss Drives website Update the d...

Page 369: ...e mal function a defective fuse or mal function in the supply cables The load must be a mini mum of 10 20 for the supervision to work Do a check of the supply voltage the fuses and supply cable the rectifying bridge and the gate con trol of the thyristor MR6 11 100 Output phase super vision The measurement of cur rent tells that there is no current in 1 motor phase a motor or motor cables malfunct...

Page 370: ...ng network Do a check of the cables and the motor 15 140 Motor stall The motor stalled Do a check of the motor and the load 16 150 Motor overtempera ture The load is too heavy on the motor Decrease the motor load If there is no motor overload do a check of the motor thermal protection parameters parameter group 3 9 Protections 17 160 Motor underload The load is not sufficient on the motor Do a che...

Page 371: ...Keep 1 of the STO option boards Remove the others See the safety manual 502 Safety configuration The STO option board was installed in an incorrect slot Put the STO option board into the correct slot See the safety man ual 503 Safety configuration There is no safety configura tion switch on the control board Install the safety configuration switch on the control board See the safety manual 504 Saf...

Page 372: ...al ATEX thermistor 530 Safe torque off An emergency stop was connected or some other STO operation was activa ted When the STO function is activated the drive is in safe state 32 311 Fan cooling The fan speed does not agree to the speed refer ence accurately but the drive operates correctly This fault shows only in the MR7 and in the drives that larger than MR7 Reset the fault and restart the driv...

Page 373: ...as put into slot B You have used the option board before in the same slot The device is ready to be used The device is ready to be used The drive starts to use the old parame ter settings 373 Device added same type The same cause as in ID372 but refers to Slot C 374 Device added same type The same cause as in ID372 but refers to Slot D 375 Device added same type The same cause as in ID372 but refe...

Page 374: ... a new one that you have not used before in the same slot No parameter settings are saved Reset the fault Set the option board parameters again 434 Device changed dif ferent type The same cause as in ID433 but refers to Slot D 435 Device changed dif ferent type The same cause as in ID433 but refers to Slot D 45 441 Device added differ ent type There is a new power unit of a different type Paramete...

Page 375: ...ter P3 5 1 11 or P3 5 1 12 was activated This is a user specified fault Do a check of the digital inputs and schematics 52 1052 Keypad communica tion fault The connection between the control panel and the drive is defective Do a check of the control panel connection and the control panel cable if you have it 1352 53 1053 Fieldbus communica tion fault The data connection between the fieldbus master...

Page 376: ... drive was not able to reach required frequency refer ence Make sure that current torque and power limits of the drive are set correctly Too low limit settings might prevent drive from reaching required frequency 63 1063 Quick Stop fault The Quick stop function is activated Find the cause for the quick stop activation After you find it correct it Reset the fault and restart the drive See parameter...

Page 377: ... the value is not speci fied Do a check of the parameters in the Fieldbus Data Mapping menu 1312 There is an overflow when the values for Fieldbus Process Data Out 16 bit are mapped and converted Do a check of the parameters in the Fieldbus Data Mapping menu 76 1076 Start prevented The start command is blocked to prevent the acci dental rotation of the motor during the first power up Reset the dri...

Page 378: ...erature fault 1 1 or more of the tempera ture input signals set in P3 9 6 1 is higher than the alarm limit P3 9 6 2 Find the cause of the temperature rise Do a check of the temperature sensor and connections If no sensor is connected make sure that the temperature input is hardwired See the option board manual for more information 1316 1 or more of the tempera ture input signals set in P3 9 6 1 is...

Page 379: ...ult through a digital input Do a check of the advanced har monic filter function 300 700 Unsupported The application is not com patible it is unsupported Replace the application 701 The option board or the slot is not compatible it is unsupported Remove the option board FAULT TRACING VACON 379 LOCAL CONTACTS HTTP DRIVES DANFOSS COM DANFOSS DRIVES LOCAL CONTACTS 11 ...

Page 380: ...IONS The explanation of symbols in the table A Standard application B HVAC application C PID control application D Multi pump single drive application E Multi pump multidrive application VACON 380 APPENDIX 1 12 LOCAL CONTACTS HTTP DRIVES DANFOSS COM DANFOSS DRIVES LOCAL CONTACTS ...

Page 381: ...d Refer ence Selection 2 2 2 2 2 121 2 Keypad Refer ence P3 3 1 10 Fieldbus Refer ence Selection 3 3 3 3 3 122 3 Fieldbus Ref erence P3 3 3 1 Preset Fre quency Mode 0 0 0 0 0 182 0 Binary Coded P3 3 3 3 Preset Fre quency 1 10 0 10 0 10 0 10 0 10 0 Hz 105 P3 3 3 4 Preset Fre quency 2 15 0 15 0 15 0 15 0 15 0 Hz 106 P3 3 3 5 Preset Fre quency 3 20 0 20 0 20 0 20 0 20 0 Hz 126 P3 3 6 1 Flushing Refer...

Page 382: ...t0 1 102 DigIN SlotA 3 105 DigIN SlotA 6 P3 5 1 9 Fieldbus Control Force 0 0 0 0 0 411 P3 5 1 10 Keypad Control Force 0 0 0 0 0 410 P3 5 1 11 External Fault Close 102 102 101 0 105 405 0 DigIN Slot0 1 101 DigIN SlotA 2 102 DigIN SlotA 3 105 DigIN SlotA 6 P3 5 1 13 Fault Reset Close 105 105 102 0 103 414 0 DigIN Slot0 1 102 DigIN SlotA 3 103 DigIN SlotA 4 105 DigIN SlotA 6 P3 5 1 21 Preset Freq Sel...

Page 383: ...IN Slot0 1 105 DigIN SlotA 6 P3 5 2 1 1 AI1 Signal Selection 100 100 100 100 100 377 100 AnIN SlotA 1 P3 5 2 1 2 AI1 Filter Time 0 1 0 1 0 1 0 1 0 1 s 378 P3 5 2 1 3 AI1 Signal Range 0 0 0 0 0 379 0 0 10V 0 20 mA P3 5 2 1 4 AI1 Custom Min 0 0 0 0 0 0 0 0 0 0 380 P3 5 2 1 5 AI1 Custom Max 100 0 100 0 100 0 100 0 100 0 381 P3 5 2 1 6 AI1 Signal Inver sion 0 0 0 0 0 387 P3 5 2 2 1 AI2 Signal Selectio...

Page 384: ...4 1 4 AO1 Min Scale 0 0 0 0 0 0 0 0 0 0 10053 P3 5 4 1 5 AO1 Max Scale 0 0 0 0 0 0 0 0 0 0 10054 P3 10 1 Automatic Reset 0 0 1 1 1 731 0 Disabled 1 Enabled P3 13 2 5 PID Setpoint Selection 0 0 0 0 102 1047 0 DigIN Slot0 1 102 DigIN SlotA 3 P3 13 2 6 PID Setpoint Source 1 1 1 1 332 1 Keypad Set point 1 P3 13 2 10 PID Setpoint Source 2 2 431 2 Keypad Set point 2 P3 13 3 1 PID Feedback Function 1 1 1...

Page 385: ...xiliary Pump 1 All Pumps P3 15 8 Autochange Interval 48 0 48 0 h 1029 P3 15 11 Autochange Frequency Limit 25 0 50 0 Hz 1031 P3 15 12 Autochange Pump Limit 1 3 1030 P3 15 13 Bandwidth 10 0 10 0 1097 P3 15 14 Bandwidth Delay 10 10 s 1098 P3 15 15 Constant Pro duction Speed 100 0 1513 P3 15 16 Running Pumps Limit 3 3 1187 P5 7 1 Timeout time 5 5 5 5 5 min 804 P5 7 2 Default Page 4 4 4 4 4 2318 4 Mult...

Page 386: ...Document ID DPD01083G Rev G Sales code DOC APP100FLOW DLUK Vacon Ltd Member of the Danfoss Group Runsorintie 7 65380 Vaasa Finland www danfoss com ...

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