Vacon 100 flow Installation Manual Download Page 1

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vacon 100

vacon 100 flow

vacon 100 hvac

ac drives

installation manual

wall-mounted drives

Summary of Contents for 100 flow

Page 1: ...vacon 100 vacon 100 flow vacon 100 hvac ac drives installation manual wall mounted drives ...

Page 2: ......

Page 3: ...PREFACE Document ID DPD01711G Date 15 12 2015 ABOUT THIS MANUAL This manual is copyright of Vacon Plc All Rights Reserved PREFACE VACON 3 24 HOUR SUPPORT 358 0 201 212 575 EMAIL VACON VACON COM ...

Page 4: ...VACON 4 TEL 358 0 201 2121 FAX 358 0 201 212 205 ...

Page 5: ... 4 2 Lifting the frames MR8 and MR9 17 3 5 Accessories 18 3 5 1 Frame MR4 19 3 5 2 Frame MR5 19 3 5 3 Frame MR6 20 3 5 4 Frame MR7 21 3 5 5 Frame MR8 21 3 5 6 Frame MR9 22 3 6 Product modified label 22 3 7 Disposal 22 4 Mounting 23 4 1 General information about mounting 23 4 2 Dimensions for wall mounting 23 4 2 1 Wall mounting of MR4 23 4 2 2 Wall mounting of MR5 24 4 2 3 Wall mounting of MR6 25 ...

Page 6: ...lange mounting of MR6 North America 50 4 5 4 Flange mounting of MR7 North America 51 4 5 5 Flange mounting of MR8 North America 52 4 5 6 Flange mounting of MR9 North America 53 4 6 Cooling 54 5 Power cabling 57 5 1 Cable connections 57 5 2 UL standards on cabling 58 5 3 Cable dimensioning and selection 58 5 3 1 Cable and fuse sizes 58 5 3 2 Cable and fuse sizes North America 63 5 4 Brake resistor ...

Page 7: ... 240 V 118 8 1 2 Mains voltage 380 500 V 120 8 1 3 Mains voltage 525 600 V 121 8 1 4 Mains voltage 525 690 V 122 8 1 5 Overload capability 122 8 1 6 Brake resistor ratings 123 8 2 Vacon 100 technical data 128 9 Technical data Vacon 100 FLOW 133 9 1 AC drive power ratings 133 9 1 1 Mains voltage 208 240 V 133 9 1 2 Mains voltage 380 500 V 135 9 1 3 Mains voltage 525 600 V 136 9 1 4 Mains voltage 52...

Page 8: ... to this Vacon product 1 EC Declaration of conformity Find the EC Declaration of Conformity on the next page 2 UL approval cULus approval file number E171278 3 RCM approval RCM approval number E2204 VACON 8 APPROVALS 1 TEL 358 0 201 2121 FAX 358 0 201 212 205 ...

Page 9: ...7 Enclosed Drives Vacon 0100 3L 0140 5 0590 5 Vacon 0100 3L 0080 7 0820 7 has been designed and manufactured in accordance with the following standards Safety EN 61800 5 1 2007 EN 60204 1 2009 as relevant EMC EN 61800 3 2004 A1 2012 EN 61000 3 12 and conforms to the relevant safety provisions of the Low Voltage Directive 2006 95 EC and EMC Directive 2004 108 EC It is ensured through internal measu...

Page 10: ...NG WARNING Do not touch the components of the power unit when the drive is connected to mains The components are live when the drive is connected to mains A contact with this voltage is very dangerous WARNING Do not touch the motor cable terminals U V W the brake resistor terminals or the DC terminals when the drive is connected to mains These terminals are live when the drive is connected to main...

Page 11: ...a fault reset the motor starts immediately if the start signal is active unless the pulse control for Start Stop logic is selected If the parameters the applications or the software change the I O functions including the start inputs can change WARNING Wear protective gloves when you do mounting cabling or maintenance operations There can be sharp edges in the AC drive that can cause cuts 2 3 CAUT...

Page 12: ... AND EARTH FAULT PROTECTION CAUTION The AC drive must always be grounded with a grounding conductor that is connected to the grounding terminal that is identified with the symbol Not using a grounding conductor can cause damage to the drive The touch current of the drive is more than 3 5 mA AC The standard EN 61800 5 1 tells that 1 or more of these conditions for the protective circuit must be tru...

Page 13: ...local regulations on the minimum size of the protective grounding conductor NOTE Because there are high capacitive currents in the AC drive it is possible that the fault current protective switches do not operate correctly CAUTION Do not do voltage withstand tests on the AC drive The manufacturer has already done the tests Doing voltage withstand tests can cause damage to the drive 2 5 ELECTRO MAG...

Page 14: ...tion from www vacon com downloads REMARQUE Vous pouvez télécharger les versions anglaise et française des manuels produit contenant l en semble des informations de sécurité avertissements et mises en garde applicables sur le site www vacon com downloads VACON 14 SAFETY 2 TEL 358 0 201 2121 FAX 358 0 201 212 205 ...

Page 15: ... the delivery is correct and complete compare the type designation of the product to the type designation code See Chapter 3 2 Type designation code 3 1 PACKAGE LABEL A B C H I D F G E Fig 1 The package label of Vacon AC drives A The batch ID B The order number of Vacon C The type designation code D The serial number E The mains voltage F The nominal output current G The IP class H The application...

Page 16: ...0 500 V 6 525 600 V 7 525 690 V FLOW The Vacon 100 FLOW AC drive IP54 The optional codes There are many options for example IP54 an AC drive with the IP protection class IP54 3 3 CONTENTS OF THE DELIVERY The contents of the delivery MR4 MR9 The wall mounted drive with an integrated control unit An accessories bag Quick Guide Safety Instructions and the manuals for the options that you ordered Inst...

Page 17: ...5 82 7 MR8 66 0 62 0 145 5 136 7 MR9 119 5 103 5 263 5 228 2 3 4 2 LIFTING THE FRAMES MR8 AND MR9 1 Remove the drive from the pallet where it was bolted to 2 Use a lifting device that is sufficiently strong for the weight of the drive 3 Put the lifting hooks symmetrically in a minimum of 2 holes RECEIVING THE DELIVERY VACON 17 24 HOUR SUPPORT 358 0 201 212 575 EMAIL VACON VACON COM 3 ...

Page 18: ...er you open the package and lift the drive out make sure that you received all the accessories The content of the accessories bag is different for the different frames and protection classes VACON 18 RECEIVING THE DELIVERY 3 TEL 358 0 201 2121 FAX 358 0 201 212 205 ...

Page 19: ...tent of the accessories bag Item Quantity Description M4x16 screw 13 Screws for the grounding clamps for cable shield 6 the grounding clamps for control cable 3 and the grounding clamps for grounding conductor 4 M4x8 screw 1 Screw for the optional grounding M5x12 screw 1 Screw for the external grounding of the drive Grounding clamp for control cable 3 Control cable grounding Grounding clamp for ca...

Page 20: ...ounding clamp for cable shield size M32 1 Clamping the brake resistor cable Grounding clamp for cable shield size M40 2 Clamping the power cables Grounding clamp for grounding conductor 2 Power cable grounding Product modified label 1 Data about changes Cable grommet hole diameter 33 0 mm 1 Sealing for the cables Cable grommet hole diameter 40 3 mm 2 Sealing for the cables IP54 Cable grommet hole ...

Page 21: ...about changes IP21 Cable grommet 3 Sealing for the cables IP54 Cable grommet 3 Sealing for the cables 3 5 5 FRAME MR8 Table 9 The content of the accessories bag Item Quantity Description M4x16 screw 3 Screws for the grounding clamps for control cable Grounding clamp for control cable 3 Control cable grounding Grounding clamp for cable shield KP40 3 Clamping the power cables Cable insulator 11 To p...

Page 22: ... label is to tell the service personnel about the changes that are made in the AC drive Attach the label on the side of the AC drive to know where to find it If you make changes in the AC drive write the change on the label Product modified Date Date Date 3 7 DISPOSAL When the drive is at the end of its operation life do not discard it as a part of municipal waste You can recycle the primary compo...

Page 23: ...d in chapter 8 Technical data Vacon 100 or 9 Technical data Vacon 100 FLOW are not available Install the AC drive with the screws and other components that you received in the delivery 4 2 DIMENSIONS FOR WALL MOUNTING 4 2 1 WALL MOUNTING OF MR4 Ø25 Ø25 Ø7 Ø13 IP21 IP54 112 147 128 100 313 100 328 190 151 112 Fig 2 The dimensions of the AC drive MR4 mm MOUNTING VACON 23 24 HOUR SUPPORT 358 0 201 21...

Page 24: ...19 406 115 100 IP21 39 37 5 130 134 130 134 IP54 Fig 3 The dimensions of the AC drive MR5 mm A Use these mounting holes when you replace your Vacon NX AC drive with a Vacon 100 Vacon 100 FLOW or Vacon 100 HVAC AC drive VACON 24 MOUNTING 4 TEL 358 0 201 2121 FAX 358 0 201 212 205 ...

Page 25: ...TING OF MR6 195 148 Ø15 5 Ø9 557 541 Ø9 148 229 148 151 IP21 IP54 42 43 7 148 151 Ø40 Ø33 Ø40 Ø25 Fig 4 The dimensions of the AC drive MR6 mm MOUNTING VACON 25 24 HOUR SUPPORT 358 0 201 212 575 EMAIL VACON VACON COM 4 ...

Page 26: ...4 2 4 WALL MOUNTING OF MR7 259 Ø20 660 645 237 190 IP21 IP54 160 211 160 217 Ø9 Ø16 Ø51 Ø25 Ø50 Fig 5 The dimensions of the AC drive MR7 mm VACON 26 MOUNTING 4 TEL 358 0 201 2121 FAX 358 0 201 212 205 ...

Page 27: ...1 AND IP54 9 3 x 38 114 117 188 62 5 164 290 343 216 663 996 22 262 235 217 Ø25 Ø60 Ø11 Ø22 Ø9 Ø9 Fig 6 The dimensions of the AC drive MR8 IP21 and IP54 mm MOUNTING VACON 27 24 HOUR SUPPORT 358 0 201 212 575 EMAIL VACON VACON COM 4 ...

Page 28: ...86 5 255 217 794 683 663 18 171 5 343 215 7 10 8 15 1 Ø9 Ø9 Ø22 Ø11 A Fig 7 The dimensions of the AC drive MR8 IP00 mm A An optional main connector cover for the cabinet installation VACON 28 MOUNTING 4 TEL 358 0 201 2121 FAX 358 0 201 212 205 ...

Page 29: ... Ø22 84 3 x 42 126 318 166 77 4 x 81 5 326 1122 1150 Ø9 14 480 400 355 365 292 284 27 5 360 810 360 M8 GND Ø9 Ø9 Ø9 Fig 8 The dimensions of the AC drive MR9 IP21 and IP54 mm MOUNTING VACON 29 24 HOUR SUPPORT 358 0 201 212 575 EMAIL VACON VACON COM 4 ...

Page 30: ... 360 8 x 42 72 M8 GND 318 3 X 42 84 5 14 Ø9 Ø22 400 480 355 365 Ø9 M8 A Ø25 126 336 Fig 9 The dimensions of the AC drive MR9 IP00 mm A An optional main connector cover for the cabinet installation VACON 30 MOUNTING 4 TEL 358 0 201 2121 FAX 358 0 201 212 205 ...

Page 31: ... WALL MOUNTING OF MR4 NORTH AMERICA Ø0 98 Ø0 98 Ø0 28 Ø0 51 UL Type 1 UL Type 12 4 41 5 79 5 04 3 94 12 32 3 94 12 91 7 48 5 94 4 41 Fig 10 The dimensions of the AC drive MR4 in MOUNTING VACON 31 24 HOUR SUPPORT 358 0 201 212 575 EMAIL VACON VACON COM 4 ...

Page 32: ...3 94 16 50 15 98 4 53 3 94 UL Type 1 1 54 1 48 5 12 5 28 5 12 5 28 UL Type 12 Fig 11 The dimensions of the AC drive MR5 in A Use these mounting holes when you replace your Vacon NX AC drive with a Vacon 100 Vacon 100 FLOW or Vacon 100 HVAC AC drive VACON 32 MOUNTING 4 TEL 358 0 201 2121 FAX 358 0 201 212 205 ...

Page 33: ... 68 5 83 Ø0 61 Ø0 35 21 93 21 30 Ø0 35 5 83 9 02 5 83 5 94 UL Type 1 UL Type 12 1 65 1 72 5 83 5 94 Ø1 57 Ø1 30 Ø1 57 Ø0 98 Fig 12 The dimensions of the AC drive MR6 in MOUNTING VACON 33 24 HOUR SUPPORT 358 0 201 212 575 EMAIL VACON VACON COM 4 ...

Page 34: ...7 NORTH AMERICA 10 20 Ø0 79 25 98 25 39 9 33 7 48 UL Type 1 UL Type 12 6 30 8 31 6 30 8 54 Ø0 35 Ø0 63 Ø2 01 Ø0 98 Ø1 97 Fig 13 The dimensions of the AC drive MR7 in VACON 34 MOUNTING 4 TEL 358 0 201 2121 FAX 358 0 201 212 205 ...

Page 35: ... x 1 50 4 49 4 61 7 40 2 46 6 46 11 42 13 50 8 50 26 10 39 21 0 87 10 31 9 25 8 54 Ø0 98 Ø2 36 Ø0 43 Ø0 87 Ø0 35 Ø0 35 0 35 Fig 14 The dimensions of the AC drive MR8 in MOUNTING VACON 35 24 HOUR SUPPORT 358 0 201 212 575 EMAIL VACON VACON COM 4 ...

Page 36: ...4 10 04 8 54 31 26 26 89 26 10 0 71 6 75 13 50 8 49 0 43 0 59 Ø0 35 Ø0 35 Ø0 87 Ø0 43 A Fig 15 The dimensions of the AC drive MR8 UL Open Type in A An optional main connector cover for the cabinet installation VACON 36 MOUNTING 4 TEL 358 0 201 2121 FAX 358 0 201 212 205 ...

Page 37: ... 1 65 4 96 12 52 6 54 3 03 4 x 3 21 12 84 44 17 45 28 Ø0 35 0 55 18 90 15 75 13 98 14 37 11 50 11 18 1 08 14 17 31 89 14 17 M8 GND Ø0 35 Ø0 35 Ø0 35 Fig 16 The dimensions of the AC drive MR9 in MOUNTING VACON 37 24 HOUR SUPPORT 358 0 201 212 575 EMAIL VACON VACON COM 4 ...

Page 38: ... 75 18 90 13 98 14 37 Ø0 35 M8 A Ø0 98 4 96 13 23 Fig 17 The dimensions of the AC drive MR9 UL Open Type in A An optional main connector cover for the cabinet installation 4 4 DIMENSIONS FOR FLANGE MOUNTING You can also install the AC drive into the cabinet wall with a flange mounting option VACON 38 MOUNTING 4 TEL 358 0 201 2121 FAX 358 0 201 212 205 ...

Page 39: ...nt sections of the drive A B D A C E Fig 18 Example of flange mounting frame MR9 A The cabinet wall or other surface B The front C The rear D IP00 UL Open Type E IP54 UL Type 12 MOUNTING VACON 39 24 HOUR SUPPORT 358 0 201 212 575 EMAIL VACON VACON COM 4 ...

Page 40: ...distance between the bottom of the drive and the bottom of the opening F The outline of the opening G The outline of the drive H The top of the drive Table 11 The dimensions of the drive frames MR4 to MR9 Frame C mm D mm C in D in MR4 357 152 14 1 6 0 MR5 454 169 17 9 6 7 MR6 580 220 22 8 8 7 MR7 680 286 26 8 11 3 MR8 898 359 35 4 14 1 MR9 1060 550 41 7 21 7 VACON 40 MOUNTING 4 TEL 358 0 201 2121 ...

Page 41: ...R5 408 152 23 16 1 6 0 0 9 MR6 541 203 23 21 3 8 0 0 9 MR7 655 240 13 25 8 9 4 0 5 MR8 859 298 18 33 8 11 7 0 7 MR9 975 485 54 38 4 19 1 2 1 D A Fig 20 Sealing of the opening for MR8 and MR9 A The AC drive B The outline of the opening C Gasket tape D The top of the drive MOUNTING VACON 41 24 HOUR SUPPORT 358 0 201 212 575 EMAIL VACON VACON COM 4 ...

Page 42: ... MOUNTING OF MR4 152 15 122 285 24 113 357 341 102 72 18 5 9 32 8 39 77 190 134 128 186 9 Ø7 Fig 21 The dimensions of the AC drive flange mounting MR4 mm VACON 42 MOUNTING 4 TEL 358 0 201 2121 FAX 358 0 201 212 205 ...

Page 43: ... Ø7 Ø7 436 454 1 262 5 145 144 150 169 9 13 382 24 39 33 27 5 100 214 114 11 5 72 145 102 12 Fig 22 The dimensions of the AC drive flange mounting MR5 mm MOUNTING VACON 43 24 HOUR SUPPORT 358 0 201 212 575 EMAIL VACON VACON COM 4 ...

Page 44: ...R6 13 9 123 16 8 514 36 4 26 2 229 106 Ø7 Ø4 115 5 196 12 18 6 184 220 195 201 Ø7 102 566 580 232 72 355 6 Fig 23 The dimensions of the AC drive flange mounting MR6 mm VACON 44 MOUNTING 4 TEL 358 0 201 2121 FAX 358 0 201 212 205 ...

Page 45: ...230 51 2 35 2 720 192 5 197 5 660 680 192 5 102 441 6 20 3 237 271 286 7 5 72 Ø5 5 110 4 148 8 Fig 24 The dimensions of the AC drive flange mounting MR7 mm MOUNTING VACON 45 24 HOUR SUPPORT 358 0 201 212 575 EMAIL VACON VACON COM 4 ...

Page 46: ...6 8 424 7 89 6 890 8 233 831 5 315 5 19 4 852 6 573 5 82 5 26 182 5 334 72 898 102 GND M8 293 109 5 1 9 Ø7 Ø6 5 Ø7 Ø7 Fig 25 The dimensions of the AC drive flange mounting MR8 mm VACON 46 MOUNTING 4 TEL 358 0 201 2121 FAX 358 0 201 212 205 ...

Page 47: ...8 255 8 247 M8 GND 72 102 73 175 175 85 10 5 163 300 300 1039 10 5 56 75 Ø22 210 Ø25 3 x 42 120 449 108 5 Ø6 5 126 Fig 26 The dimensions of the AC drive flange mounting MR9 mm MOUNTING VACON 47 24 HOUR SUPPORT 358 0 201 212 575 EMAIL VACON VACON COM 4 ...

Page 48: ...NGE MOUNTING OF MR4 NORTH AMERICA 5 98 0 59 4 80 11 22 0 94 4 45 14 06 13 43 4 02 2 83 0 73 0 35 1 29 1 54 3 03 7 48 5 28 5 04 7 36 Ø0 28 Fig 27 The dimensions of the AC drive flange mounting MR4 in VACON 48 MOUNTING 4 TEL 358 0 201 2121 FAX 358 0 201 212 205 ...

Page 49: ...28 17 17 17 88 10 34 5 71 5 67 5 91 6 65 0 35 0 51 15 04 0 94 1 54 1 30 1 08 3 94 8 43 4 49 0 45 2 83 5 71 4 02 0 47 Fig 28 The dimensions of the AC drive flange mounting MR5 in MOUNTING VACON 49 24 HOUR SUPPORT 358 0 201 212 575 EMAIL VACON VACON COM 4 ...

Page 50: ...84 0 66 20 24 1 43 1 03 9 02 4 17 Ø0 28 Ø0 16 4 55 7 72 0 47 0 71 0 24 7 24 8 66 7 68 7 91 Ø0 28 4 02 22 28 22 84 9 13 2 83 14 00 Fig 29 The dimensions of the AC drive flange mounting MR6 in VACON 50 MOUNTING 4 TEL 358 0 201 2121 FAX 358 0 201 212 205 ...

Page 51: ... 9 06 2 02 1 39 28 35 7 58 7 78 25 98 26 77 7 58 4 02 17 39 0 80 9 33 10 67 11 26 0 30 2 83 Ø0 22 4 35 5 86 Fig 30 The dimensions of the AC drive flange mounting MR7 in MOUNTING VACON 51 24 HOUR SUPPORT 358 0 201 212 575 EMAIL VACON VACON COM 4 ...

Page 52: ...27 16 72 3 53 35 07 9 17 32 74 12 42 0 76 33 57 22 58 3 25 1 02 7 19 13 15 2 83 35 35 4 02 GND M8 11 54 4 31 0 07 Ø0 28 Ø0 26 Ø0 28 Ø0 28 Fig 31 The dimensions of the AC drive flange mounting MR8 in VACON 52 MOUNTING 4 TEL 358 0 201 2121 FAX 358 0 201 212 205 ...

Page 53: ...07 9 72 M8 GND 2 83 4 02 2 87 6 89 6 89 3 35 0 41 6 42 11 81 11 81 40 90 0 41 2 20 2 95 Ø0 87 8 27 Ø0 98 3 x 1 65 4 72 17 68 4 27 Ø0 26 4 96 Fig 32 The dimensions of the AC drive flange mounting MR9 in MOUNTING VACON 53 24 HOUR SUPPORT 358 0 201 212 575 EMAIL VACON VACON COM 4 ...

Page 54: ...t the temperature of the cooling air does not become more than the maximum ambient operating temperature or less than the minimum ambient operating temperature of the drive A D B C Fig 33 Installation space A the clearance around the drive B the distance from a drive to a second drive or the distance to the cabinet wall C the free space above the drive D the free space below the drive VACON 54 MOU...

Page 55: ... 8 0 8 9 8 3 9 MR8 20 20 300 150 0 8 0 8 11 8 5 9 MR9 20 20 350 200 0 8 0 8 13 8 7 9 For a drive with IP54 UL Type 12 the minimum clearances A and B are 0 mm 0 in Table 14 The necessary quantity of cooling air Frame The quantity of cooling air m3 h The quantity of cooling air CFM MR4 45 26 5 MR5 75 44 1 MR6 190 111 8 MR7 185 108 9 MR8 335 197 2 MR9 621 365 5 MOUNTING VACON 55 24 HOUR SUPPORT 358 0...

Page 56: ...cessary free space is C D 2 Make the outlet air of the lower unit go away from the air intake of the upper unit To do this attach a metal plate to the cabinet wall between the drives 3 When you install the drives in a cabinet make sure that you prevent recirculation of air VACON 56 MOUNTING 4 TEL 358 0 201 2121 FAX 358 0 201 212 205 ...

Page 57: ...cables with a minimum heat resistance of 70 C 158 F In the selection of the cables and the fuses refer to the nominal output current of the drive You can find the nominal output current on the nameplate Table 15 The selection of the correct cable Cable type EMC requirements 1st environment 2nd environment Category C2 Category C3 Category C4 The mains cable 1 1 1 The motor cable 3 2 2 The control c...

Page 58: ... to obey the EMC requirements use the default values of the switching frequencies If you installed a safety switch make sure that the EMC protection continues from the start of the cables until their ends 5 2 UL STANDARDS ON CABLING To obey the UL Underwriters Laboratories regulations use a UL approved Class 1 copper wire with a minimum heat resistance of 60 or 75 C 140 or 167 F You can use the dr...

Page 59: ... some aR UL recognised IEC 60269 4 and gS IEC 60269 4 fuse ranges The table also shows the typical sizes and types of cables that can be used with the AC drive In the selection of cables refer to local regulations cable installation conditions and cable specification NOTE The Vacon 100 FLOW and HVAC software does not have the dynamic braking or the brake resistor functions POWER CABLING VACON 59 2...

Page 60: ...38 0 40 3x10 10 2 5 50 Cu Al 2 5 35 0048 2 0046 5 48 0 46 0 50 3x16 16 Cu 3x25 16 Al 2 5 50 Cu Al 2 5 35 0062 2 0061 5 62 0 61 0 63 3x25 16 Cu 3x35 10 Al 2 5 50 Cu Al 2 5 35 MR7 0075 2 0072 5 75 0 72 0 80 3x35 16 Cu 3x50 16 Al 6 70 mm2 Cu Al 6 70 mm2 0088 2 0087 5 88 0 87 0 100 3x35 16 Cu 3x70 21 Al 6 70 mm2 Cu Al 6 70 mm2 0105 2 0105 5 105 0 125 3x50 25 Cu 3x70 21 Al 6 70 mm2 Cu Al 6 70 mm2 MR8 0...

Page 61: ... the conductors of the brake resistor cable stays unconnected It is also possible to use a single cable if you obey the minimum cross sectional area of the cable POWER CABLING VACON 61 24 HOUR SUPPORT 358 0 201 212 575 EMAIL VACON VACON COM 5 ...

Page 62: ...5 35 0018 6 0018 7 18 0 20 3x10 10 2 5 50 Cu Al 2 5 35 0022 6 0022 7 22 0 25 3x10 10 2 5 50 Cu Al 2 5 35 0027 6 0027 7 27 0 32 3x10 10 2 5 50 Cu Al 2 5 35 0034 6 0034 7 34 0 35 3x16 16 2 5 50 Cu Al 2 5 35 MR7 0041 6 0041 7 41 0 50 3x16 16 Cu 3x25 16 Al 6 70 mm2 Cu Al 6 70 mm2 0052 6 0052 7 52 0 63 3x25 16 Cu 3x35 16 Al 6 70 mm2 Cu Al 6 70 mm2 0062 6 0062 7 62 0 63 3x25 16 Cu 3x35 16 Al 6 70 mm2 Cu...

Page 63: ...ional area and the maximum number of cables For important information on the requirements of the grounding conductor see chapter 2 4 Grounding and earth fault protection For the correction factors for each temperature see the standard IEC60364 5 52 5 3 2 CABLE AND FUSE SIZES NORTH AMERICA We recommend the fuse class T UL CSA To make a selection of the fuse voltage rating refer to the mains Refer a...

Page 64: ...NOTE The Vacon 100 FLOW and HVAC software do not have the dynamic braking or the brake resistor functions VACON 64 POWER CABLING 5 TEL 358 0 201 2121 FAX 358 0 201 212 205 ...

Page 65: ... 17 10 0008 2 0008 5 8 0 10 14 24 10 17 10 0011 2 0009 5 11 0 9 6 15 14 24 10 17 10 0012 2 0012 5 12 5 12 0 20 14 24 10 17 10 MR5 0018 2 0016 5 18 0 16 0 25 10 20 5 17 8 0024 2 0023 5 24 0 23 0 30 10 20 5 17 8 0031 2 0031 5 31 0 40 8 20 5 17 8 MR6 0038 5 38 0 50 4 13 0 13 2 0048 2 0046 5 48 0 46 0 60 4 13 0 13 2 0062 2 0061 5 62 0 61 0 80 4 13 0 13 2 MR7 0075 2 0072 5 75 0 72 0 100 2 9 2 0 9 2 0 0...

Page 66: ...0205 2 0205 5 205 0 250 350 kcmil 1 AWG 350 kcmil 1 AWG 350 kcmil MR9 0261 2 0261 5 261 0 350 2x250 kcmil 1 AWG 350 kcmil 1 AWG 350 kcmil 0310 2 0310 5 310 0 400 2x350 kcmil 1 AWG 350 kcmil 1 AWG 350 kcmil If you use a multi conductor cable 1 of the conductors of the brake resistor cable stays unconnected It is also possible to use a single cable if you obey the minimum crosssectional area of the ...

Page 67: ... 0 13 2 0010 7 10 0 15 12 13 0 13 2 0013 7 13 5 20 12 13 0 13 2 0018 6 0018 7 18 0 20 10 13 0 13 2 0022 6 0022 7 22 0 25 10 13 0 13 2 0027 6 0027 7 27 0 30 8 13 0 13 2 0034 6 0034 7 34 0 40 8 13 0 13 2 MR7 0041 6 0041 7 41 0 50 6 9 2 0 9 2 0 0052 6 0052 7 52 0 60 6 9 2 0 9 2 0 0062 6 0062 7 62 0 70 4 9 2 0 9 2 0 MR8 0080 6 0080 7 80 0 90 1 0 1 AWG 350 kcmil 1 AWG 350 kcmil 0100 6 0100 7 100 0 110 ...

Page 68: ...umber of parallel cables is 9 When you use parallel cables make sure that you obey the requirements of the cross sectional area and the maximum number of cables For important information on the requirements of the grounding conductor see the Underwriters Laboratories standard UL 61800 5 1 For the correction factors for each temperature see the instructions of the Underwriters Laboratories UL 61800...

Page 69: ...inimum distances see Table 20 The minimum distances between cables The distances are also valid between the motor cables and the signal cables of other systems The maximum lengths of shielded motor cables are 100 m 328 ft for MR4 150 m 492 ft for MR5 and MR6 and 200 m 656 ft for MR7 MR8 and MR9 If the cable insulation checks are necessary see chapter 7 4 Measuring the cable and motor insulation fo...

Page 70: ...6 2 4 MR7 0 8 3 1 0 8 3 1 0 8 3 1 As short as possible 1 Strip the motor cable the mains cable and the brake resistor cable NOTE The Vacon 100 FLOW and HVAC software do not have the dynamic braking or the brake resistor functions B D A C F E G MAINS MOTOR G The grounding conductor 2 Open the cover of the AC drive M4x55 VACON 70 POWER CABLING 5 TEL 358 0 201 2121 FAX 358 0 201 212 205 ...

Page 71: ...en the cover of the power unit M4x8 4 Put the grommets in the openings of the cable entry plate These parts are included in the package The picture shows the grommets in IP21 in the EU version POWER CABLING VACON 71 24 HOUR SUPPORT 358 0 201 212 575 EMAIL VACON VACON COM 5 ...

Page 72: ...at you use c With the enclosure class IP54 the connection between the grommet and the cable must be tight Pull the first bit of the cable out of the grommet so that is stays straight If this is not possible make the connection tight with some insulation tape or a cable tie A B C A The mains cable B The brake cable C The motor cable 6 Remove the grounding clamps for cable shield and the grounding c...

Page 73: ...rect terminals c Attach the grounding conductor of each cable to a grounding terminal with a grounding clamp for grounding conductor d Make sure that the external grounding conductor is connected to the grounding bar See chapter 2 4 Grounding and earth fault protection e See the correct tightening torques in Table 23 Brake cable C D E F C B A A The grounding clamp for cable shield B The terminals ...

Page 74: ...ard EN 61800 5 1 obey the instructions in chapter 2 4 Grounding and earth fault protection b If a double grounding is necessary use the grounding terminal under the drive Use an M5 screw and tighten it to 2 0 Nm or 17 7 lb in M5 2 Nm 10 Attach again the cable cover and the cover of the drive VACON 74 POWER CABLING 5 TEL 358 0 201 2121 FAX 358 0 201 212 205 ...

Page 75: ... 1 5 13 3 2 0 17 7 MR5 0018 2 0031 2 0016 5 0031 5 0004 6 0011 6 1 2 1 5 10 6 13 3 1 5 13 3 2 0 17 7 MR6 0048 2 0062 2 0038 5 0061 5 0018 6 0034 6 0007 7 0034 7 10 88 5 1 5 13 3 2 0 17 7 MR7 0075 2 0105 2 0072 5 0105 5 0041 6 0062 6 0041 7 0062 7 8 5 6 70 8 49 6 1 5 13 3 8 5 6 70 8 49 6 The tightening torque for a torx screw The tightening torque for an Allen screw Fig 37 The tightening torque for...

Page 76: ...hs in See the figure in step 1 Frame A B C D E F G MR8 1 6 7 1 1 11 8 1 11 8 MR9 1 6 7 1 1 11 8 1 11 8 As short as possible 1 Strip the motor cable the mains cable and the brake resistor cable NOTE The Vacon 100 FLOW and HVAC software do not have the dynamic braking or the brake resistor functions B D A C F E G MAINS MOTOR G The grounding conductor VACON 76 POWER CABLING 5 TEL 358 0 201 2121 FAX 3...

Page 77: ...2 MR9 only Open the cover of the AC drive M4x10 POWER CABLING VACON 77 24 HOUR SUPPORT 358 0 201 212 575 EMAIL VACON VACON COM 5 ...

Page 78: ...3 Remove the cable cover M4x8 MR8 M4x8 MR9 VACON 78 POWER CABLING 5 TEL 358 0 201 2121 FAX 358 0 201 212 205 ...

Page 79: ...4 Remove the cable entry plate M4x8 MR8 M5x10 MR9 POWER CABLING VACON 79 24 HOUR SUPPORT 358 0 201 212 575 EMAIL VACON VACON COM 5 ...

Page 80: ...5 MR9 only Loosen the screws and remove the sealing plate M4x8 VACON 80 POWER CABLING 5 TEL 358 0 201 2121 FAX 358 0 201 212 205 ...

Page 81: ...6 Remove the EMC shield plate M5 M4x8 A A The wing nut in MR8 MR9 POWER CABLING VACON 81 24 HOUR SUPPORT 358 0 201 212 575 EMAIL VACON VACON COM 5 ...

Page 82: ...or cable terminals The location of the terminals is different than usually especially in MR8 L1 U V W L2 L3 DC DC R R MR8 L1 U V W L2 L3 DC DC R R MR9 VACON 82 POWER CABLING 5 TEL 358 0 201 2121 FAX 358 0 201 212 205 ...

Page 83: ...9 Attach the grommet and the cable so that the frame of the drive goes into the groove of the grommet a With the enclosure class IP54 the connection between the grommet and the cable must be tight Pull the first bit of the cable out of the grommet so that it stays straight b If this is not possible make the connection tight with some insulation tape or a cable tie POWER CABLING VACON 83 24 HOUR SU...

Page 84: ...10 If you use thick cables put the cable insulators in between the terminals to prevent contact between the cables VACON 84 POWER CABLING 5 TEL 358 0 201 2121 FAX 358 0 201 212 205 ...

Page 85: ...ach cable to a grounding terminal with a grounding clamp for grounding conductor c Make sure that the external grounding conductor is connected to the grounding bar See chapter 2 4 Grounding and earth fault protection d See the correct tightening torques in Table 26 A B A Connection of the cables B Make a grounding connection in MR8 A A Make a grounding connection in MR9 POWER CABLING VACON 85 24 ...

Page 86: ...rst cable lug B The second cable lug C The connector 13 Expose the shield of all 3 cables to make a 360 degree connection with the grounding clamp for cable shield 14 Attach again the EMC shield plate For MR9 attach the sealing plate VACON 86 POWER CABLING 5 TEL 358 0 201 2121 FAX 358 0 201 212 205 ...

Page 87: ...nductor is connected to the motor and also to the terminals that are identified with a To obey the requirements of the standard EN 61800 5 1 obey the instructions in chapter 2 4 Grounding and earth fault protection b Connect the protective conductor to 1 of the screw connectors with a cable shoe and an M8 screw POWER CABLING VACON 87 24 HOUR SUPPORT 358 0 201 212 575 EMAIL VACON VACON COM 5 ...

Page 88: ... 3 20 177 5 7 INSTALLATION IN A CORNER GROUNDED NETWORK You can use corner grounding with the drive types MR7 to MR9 with a rating of 72 310 A with a 380 480 V mains and 75 310 A with a 208 240 V mains In these conditions you must change the EMC protection level to C4 See the instructions in 7 6 Installation in an IT system Do not use corner grounding with the drive types MR4 to MR6 with a rating ...

Page 89: ... unit A The control terminals for the standard I O connections B The Ethernet connection C The relay board terminals for 3 relay outputs or 2 relay outputs and a thermistor D The option boards E A DIP switch for the RS485 bus termination F A DIP switch for the signal selection of Analogue Output G A DIP switch for the isolation of the digital inputs from ground H A DIP switch for the signal select...

Page 90: ...cted to mains The status LED of the drive shows the status of the drive The status LED is located in the control panel below the keypad and it can show 5 different statuses Table 27 The statuses of the status LED of the drive Colour of the LED light Status of the drive Blinking slowly Ready Green Run Red Fault Orange Alarm Blinking fast Downloading software 6 2 CONTROL UNIT CABLING The standard I ...

Page 91: ...y board For more information see 11 1 Technical data on control connections Some terminals are assigned for signals that have optional functions that you can use with the DIP switches See more in 6 2 2 1 Selection of terminal functions with DIP switches CONTROL UNIT VACON 91 24 HOUR SUPPORT 358 0 201 212 575 EMAIL VACON VACON COM 6 ...

Page 92: ...gital input 5 DI5 15 Digital input 6 DI6 16 Relay output 1 RO1 NC 21 22 RO1 CM RO1 NO 23 Common for DI1 DI6 CM 11 Common for DI1 DI6 CM 17 Serial bus negative RS485 A Serial bus positive RS485 B Relay output 2 Relay output 3 RO2 NC 24 25 RO2 CM RO2 NO 26 32 RO3 CM RO3 NO 33 Description Frequency reference Frequency reference Start forward Start reverse External fault DI4 DI5 Freq ref Open Closed O...

Page 93: ...N FAULT NO ACTION Relay output 1 Relay output 2 From Standard I O board Terminal Signal Default Relay board 2 From term 12 From term 13 Thermistor input Fig 41 The optional relay board SBF4 NOTE The Thermistor input function is not automatically active To use the Thermistor input function you must activate the parameter Thermistor Fault in the software See the Application Manual 6 2 2 1 Selection ...

Page 94: ...voltage signal U 0 10 V input B The current signal I 0 20 mA input C OFF D ON E The RS 485 bus termination Table 29 The default positions of the DIP switches The DIP switch The default position AI1 U AI2 I AO1 I RS485 bus termination OFF VACON 94 CONTROL UNIT 6 TEL 358 0 201 2121 FAX 358 0 201 212 205 ...

Page 95: ...is switch to isolate the digital inputs from ground A The digital inputs B Floating C Connected to GND default 6 3 FIELDBUS CONNECTION You can connect the drive to fieldbus with an RS485 or an Ethernet cable If you use an RS485 cable connect it to terminal A and B of the standard I O board If you use an Ethernet cable connect it to the Ethernet terminal below the cover of the drive CONTROL UNIT VA...

Page 96: ... 6 3 1 USING FIELDBUS THROUGH AN ETHERNET CABLE Table 30 Ethernet cable data Item Description The plug type A shielded RJ45 plug maximum length 40 mm 1 57 in The cable type CAT5e STP The cable length Maximum 100 m 328 ft ETHERNET CABLING 1 Connect the Ethernet cable to its terminal VACON 96 CONTROL UNIT 6 TEL 358 0 201 2121 FAX 358 0 201 212 205 ...

Page 97: ...put the cable pull the cable back to make the grommet straight b The hole in the grommet must not be wider than your cable c Pull the first bit of the cable out of the grommet so that it stays straight If this is not possible make the connection tight with some insulation tape or a cable tie IP21 IP54 CONTROL UNIT VACON 97 24 HOUR SUPPORT 358 0 201 212 575 EMAIL VACON VACON COM 6 ...

Page 98: ...the Ethernet cable and the motor cable at a minimum of 30 cm 11 81 in A A The Ethernet cable in IP21 A A The Ethernet cable in IP54 See more in the Installation Manual of the fieldbus that you have VACON 98 CONTROL UNIT 6 TEL 358 0 201 2121 FAX 358 0 201 212 205 ...

Page 99: ... of the RS485 cable Do this for the 2 fieldbus cables a Strip the cables for approximately 5 mm 0 20 in to put them in the terminals Do not keep more than 10 mm 0 39 in of the cable outside the terminals b Strip the cable at such a distance from the terminal that you can attach it to the frame with the grounding clamp for control cable Strip the cable at a maximum length of 15 mm 0 59 in Do not re...

Page 100: ... the drive in terminals A and B A negative B positive 3 Attach the shield of the cable to the frame of the drive with a grounding clamp for control cable to make a grounding connection VACON 100 CONTROL UNIT 6 TEL 358 0 201 2121 FAX 358 0 201 212 205 ...

Page 101: ... Set the DIP switch of the RS485 bus termination to the ON position c Biasing is built in the bus termination resistor The termination resistance is 220 Ω 5 In IP21 unless you have cut the openings for other cables cut an opening on the cover of the drive for the RS485 cable CONTROL UNIT VACON 101 24 HOUR SUPPORT 358 0 201 212 575 EMAIL VACON VACON COM 6 ...

Page 102: ...le A A The fieldbus cables 7 Set the bus termination for the first and the last device of the fieldbus line We recommend that the first device on the fieldbus is the master device D D E A C B A The termination is activated B The termination is deactivated C The termination is activated with a DIP switch D The bus termination The resistance is 220 Ω E The fieldbus VACON 102 CONTROL UNIT 6 TEL 358 0...

Page 103: ... option board The correct slot or slots OPTB1 The I O expander board C D E OPTB2 The Thermistor relay board C D E OPTB4 The I O expander board C D E OPTB5 The Relay board C D E OPTB9 The I O expander board C D E OPTBF The I O expander board C D E OPTBH The Temperature measurement board C D E OPTBJ The Safe Torque Off board E OPTC4 The LonWorks fieldbus board D E OPTE3 The Profibus DPV1 fieldbus bo...

Page 104: ... an OPTB or an OPTC option board make sure that the label on it says dv dual voltage This shows that the option board is compatible with the drive NOTE It is not possible to install option boards that are not compatible with the drive OPT dv A A The slot coding 3 To get access to the option board slots open the cover of the control unit VACON 104 CONTROL UNIT 6 TEL 358 0 201 2121 FAX 358 0 201 212...

Page 105: ... 1200 mAh You can use for example a Panasonic BR 1 2 AA or a Vitzrocell SB AA02 2 Install the battery on the left side of the control panel See Fig 38 The components of the control unit The battery will last approximately 10 years See more about the functions of the RTC in the Application Manual 6 6 GALVANIC ISOLATION BARRIERS The control connections are isolated from mains The GND terminals are p...

Page 106: ...DI1 DI6 CM AO1 AO1 24Vin RS485 RO1 1 RO1 2 RO1 3 RO2 1 RO2 2 RO2 3 TI1 TI1 L1 L2 L3 DC DC R R U V W Fig 45 The galvanic isolation barriers A The control unit B The power unit VACON 106 CONTROL UNIT 6 TEL 358 0 201 2121 FAX 358 0 201 212 205 ...

Page 107: ...age WARNING To do work on the connections of the drive disconnect the drive from mains Wait 5 minutes before you open the cover of the drive Then use a measuring device to make sure that there is no voltage The connections of the drive are live 5 minutes after it is disconnected from mains WARNING Before you do electrical work make sure that there is no voltage WARNING Do not touch the control ter...

Page 108: ...sure that there are no unwanted objects in the installation space Before you connect the drive to mains do a check of the installation and the condition of all the fuses and other protective devices 7 3 OPERATION OF THE MOTOR 7 3 1 CHECKS BEFORE STARTING THE MOTOR Before you start the motor do these checks Make sure that all the START and STOP switches that are connected to the control terminals a...

Page 109: ... MARINE ENVIRONMENT When you install the AC drive in a marine environment see the Marine Installation Guide 7 6 INSTALLATION IN AN IT SYSTEM If your mains is impedance grounded IT the AC drive must have the EMC protection level C4 If your drive has the EMC protection level C2 or C3 it is necessary to change it to C4 To do this remove the EMC jumpers For a 600 and 690V product that is configured fo...

Page 110: ...3 Find the EMC jumpers that connect the RFI filters to ground MR4 MR5 VACON 110 COMMISSIONING AND ADDITIONAL INSTRUCTIONS 7 TEL 358 0 201 2121 FAX 358 0 201 212 205 ...

Page 111: ...0 690 V 4 To disconnect the RFI filters from ground remove the EMC jumpers Pull the EMC jumper out with the tool COMMISSIONING AND ADDITIONAL INSTRUCTIONS VACON 111 24 HOUR SUPPORT 358 0 201 212 575 EMAIL VACON VACON COM 7 ...

Page 112: ...Date Date 7 6 2 THE EMC JUMPER IN MR7 Change the EMC protection of the AC drive to level C4 HOW TO FIND THE EMC JUMPERS 200 500 V 1 Open the cover of the AC drive 2 Find the EMC box To get access to the EMC jumper remove the cover of the EMC box 3 Remove the EMC jumper Attach the cover of the EMC box again VACON 112 COMMISSIONING AND ADDITIONAL INSTRUCTIONS 7 TEL 358 0 201 2121 FAX 358 0 201 212 2...

Page 113: ...level was changed and the date on the product modified label If the label is not attached at this time attach it on the drive near the name plate Product modified Date Date Date HOW TO FIND THE EMC JUMPERS 600 690 V 1 Open the cover of the AC drive 2 Remove the terminal cover COMMISSIONING AND ADDITIONAL INSTRUCTIONS VACON 113 24 HOUR SUPPORT 358 0 201 212 575 EMAIL VACON VACON COM 7 ...

Page 114: ...Product modified Date Date Date 7 6 3 THE EMC JUMPER IN MR8 Change the EMC protection of the AC drive to level C4 1 Open the cover of the AC drive 2 Find the EMC box To get access to the EMC jumper remove the cover of the EMC box A A The EMC jumper 3 Remove the EMC jumper Attach the cover of the EMC box again VACON 114 COMMISSIONING AND ADDITIONAL INSTRUCTIONS 7 TEL 358 0 201 2121 FAX 358 0 201 21...

Page 115: ...9 To make a change in the EMC protection of the AC drive you must find the necessary EMC jumpers To change the EMC level from C2 or C3 in 690 V to C4 remove the EMC jumpers To change the EMC level from C4 to C2 or C3 install the EMC jumpers You can find the EMC jumpers which are not installed in the accessories bag HOW TO FIND THE EMC JUMPER 1 1 Open the cover of the AC drive 2 Remove the cover of...

Page 116: ...with the I O grommet plate 2 Find the 2 EMC jumpers on the EMC board They are not adjacent to each other A 3 If you change the EMC level write The EMC level was changed and the date on the product modified label If the label is not attached at this time attach it on the drive near the name plate Product modified Date Date Date 7 7 MAINTENANCE To make sure that the drive operates correctly and has ...

Page 117: ...nals the motor cable terminals and the control terminals Make sure that the cooling fan operates correctly Make sure that there is no corrosion on the terminals the busbars or other surfaces Do a check of the door filters if you have a cabinet installation 24 months The interval is different in different envi ronments Clean the heatsink and the cooling tunnel 3 6 years In IP54 change the internal ...

Page 118: ... 5 10 9 13 8 9 6 8 6 16 5 19 6 3 0 2 2 4 0 3 0 MR5 0018 18 0 16 1 19 8 12 5 11 5 18 8 25 0 4 0 3 0 5 0 4 0 0024 24 0 21 7 26 4 18 0 16 1 27 0 36 0 5 5 4 0 7 5 5 0 0031 31 0 27 7 34 1 25 0 22 5 37 5 46 0 7 5 5 5 10 0 7 5 MR6 0048 48 0 43 8 52 8 31 0 28 5 46 5 62 0 11 0 7 5 15 0 10 0 0062 62 0 57 0 68 2 48 0 44 2 72 0 96 0 15 0 11 0 20 0 15 0 MR7 0075 75 0 69 0 82 5 62 0 57 0 93 0 124 0 18 5 15 0 25...

Page 119: ...are achieved only when the switching frequency is equal to or less than the factory default If your process includes a cyclical load for example if there are lifts or winches speak to the manufacturer to get the dimensioning information TECHNICAL DATA VACON 100 VACON 119 24 HOUR SUPPORT 358 0 201 212 575 EMAIL VACON VACON COM 8 ...

Page 120: ... 7 5 5 5 10 0 7 5 0023 23 0 21 3 25 3 16 0 15 4 24 0 32 0 11 0 7 5 15 0 10 0 0031 31 0 28 4 34 1 23 0 21 6 34 5 46 0 15 0 11 0 20 0 15 0 MR6 0038 38 0 36 7 41 8 31 0 30 5 46 5 62 0 18 5 15 0 25 0 20 0 0046 46 0 43 6 50 6 38 0 36 7 57 0 76 0 22 0 18 5 30 0 25 0 0061 61 0 58 2 67 1 46 0 45 6 69 0 92 0 30 0 22 0 40 0 30 0 MR7 0072 72 0 67 5 79 2 61 0 58 2 91 5 122 0 37 0 30 0 50 0 40 0 0087 87 0 85 3...

Page 121: ...4 6 4 3 2 7 3 2 4 1 5 4 3 0 2 0 0006 6 1 6 8 6 7 3 9 4 5 5 9 7 8 5 0 3 0 0009 9 0 9 0 9 9 6 1 6 7 9 2 12 2 7 5 5 0 0011 11 0 10 5 12 1 9 0 8 9 13 5 18 0 10 0 7 5 MR6 0018 18 0 19 9 19 8 13 5 15 2 20 3 27 0 15 0 10 0 0022 22 0 23 3 24 2 18 0 19 8 27 0 36 0 20 0 15 0 0027 27 0 27 2 29 7 22 0 23 1 33 0 44 0 25 0 20 0 0034 34 0 32 8 37 4 27 0 27 0 40 5 54 0 30 0 25 0 MR7 0041 41 0 45 3 45 1 34 0 38 4 ...

Page 122: ... 0 40 5 54 0 30 0 25 0 30 0 22 0 MR7 0041 41 0 45 3 45 1 34 0 38 4 51 0 68 0 40 0 30 0 37 0 30 0 0052 52 0 53 8 57 2 41 0 44 9 61 5 82 0 50 0 40 0 45 0 37 0 0062 62 0 62 2 68 2 52 0 53 2 78 0 104 0 60 0 50 0 55 0 45 0 MR8 0080 80 0 90 0 88 0 62 0 72 0 93 0 124 0 75 0 60 0 75 0 55 0 0100 100 0 106 0 110 0 80 0 89 0 120 0 160 0 100 0 75 0 90 0 75 0 0125 125 0 127 0 137 5 100 0 104 0 150 0 200 0 125 ...

Page 123: ...that the output current is not more than IH during the duty cycle I H I H 150 1 min 9 min I H 150 I t Fig 47 High overload For more information refer to the standard IEC61800 2 IEC 1998 8 1 6 BRAKE RESISTOR RATINGS Make sure that the resistance is higher than the set minimum resistance The power handling capacity must be sufficient for the application TECHNICAL DATA VACON 100 VACON 123 24 HOUR SUP...

Page 124: ...63 0 MR5 Light duty BRR 0031 LD 5 41 0 Heavy duty BRR 0031 HD 5 41 0 MR6 Light duty BRR 0045 LD 5 21 0 Heavy duty BRR 0045 HD 5 21 0 MR7 Light duty BRR 0061 LD 5 14 0 Heavy duty BRR 0061 HD 5 14 0 MR8 Light duty BRR 0105 LD 5 6 5 Heavy duty BRR 0105 HD 5 6 5 MR9 Light duty BRR 0300 LD 5 3 3 Heavy duty BRR 0300 HD 5 3 3 VACON 124 TECHNICAL DATA VACON 100 8 TEL 358 0 201 2121 FAX 358 0 201 212 205 ...

Page 125: ...0 Light duty BRR 0052 LD 6 18 Heavy duty BRR 0052 HD 6 18 0100 0125 Light duty BRR 0100 LD 6 9 Heavy duty BRR 0100 HD 6 9 MR9 0144 Light duty BRR 0100 LD 6 9 Heavy duty BRR 0100 HD 6 9 0170 0208 Light duty BRR 0208 LD 6 7 Heavy duty BRR 0208 HD 6 7 The light duty cycle is for brake resistor cyclic use 1 LD pulse in a 120 second period The light duty resistor is rated for a 5 second ramp from full ...

Page 126: ... 49 The duty cycles of the LD and HD pulses Table 40 The minimum resistance and the brake power mains voltage 208 240 V Frame The minimum brake resistance Ω Brake power 405 VDC kW MR4 30 0 2 6 MR5 20 0 3 9 MR6 10 0 7 8 MR7 5 5 11 7 MR8 3 0 25 2 MR9 1 4 49 7 When you use recommended resistor types VACON 126 TECHNICAL DATA VACON 100 8 TEL 358 0 201 2121 FAX 358 0 201 212 205 ...

Page 127: ...rake power mains voltage 525 600 V Frame The minimum brake resistance Ω Brake power 1014 VDC kW MR5 100 7 5 MR6 30 22 4 MR7 18 44 8 MR8 9 93 3 MR9 7 145 When you use recommended resistor types Table 43 The minimum resistance and the brake power mains voltage 525 690 V Frame The minimum brake resistance Ω Brake power 1166 VDC kW MR6 30 30 MR7 18 55 MR8 9 110 MR9 7 193 When you use recommended resis...

Page 128: ... MR9 Mains Mains types TN TT and IT Short circuit current the maximum short circuit current must be 100 kA Motor connection Output voltage 0 Uin Continuous output current IL Ambient temperature max 40 C overload 1 1 x IL 1 min 10 min IH Ambient temperature max 50 C overload 1 5 x IH 1 min 10 min IH in 600 690 V drives Ambient temperature max 40 C overload 1 5 x IH 1 min 10 min Output frequency 0 3...

Page 129: ... 2 kHz 600 690 V MR5 MR9 1 5 6 kHz Default 2 kHz For a product that is configured for a C4 installation on IT network the maximum switching frequency is limited to default 2kHz Automatic switching frequency derating in case of overload Frequency reference Analogue input Panel reference Resolution 0 1 10 bit accuracy 1 Resolution 0 01 Hz Field weakening point 8 320 Hz Acceleration time 0 1 3000 s D...

Page 130: ...signed according to IEC 60721 3 3 unit in operation class 3C3 IP21 UL Type 1 Models 3C2 IEC 60721 3 3 unit in operation class 3S2 Altitude 100 nominal rating no derating up to 1000 m 1 derating for each 100m above 1000 m Maximum altitudes 208 240 V 4000 m TN and IT systems 380 500 V 4000 m TN and IT systems 380 500 V 2000 m corner grounded network 525 690 V 2000 m TN and IT systems no corner groun...

Page 131: ...004 1st and 2nd environment Emissions 200 500 V EN 61800 3 2004 category C2 600 690 V EN 61800 3 2004 category C3 All The product is configurable to category C4 for installation on IT networks The drive can be modified for IT type mains See chapter 7 6 Instal lation in an IT system The IP00 UL Open Type drive has by default category C4 Noise level Average noise level min max sound pressure level i...

Page 132: ...06 VDC Earth fault protection Yes Mains supervision Yes Motor phase supervision Yes Overcurrent protection Yes Unit overtemperature protection Yes Motor overload protection Yes The motor overload protection activates at 110 of the full load current Motor stall protection Yes Motor underload protec tion Yes Short circuit protection of 24 V and 10 V reference voltages Yes For the motor thermal memor...

Page 133: ...11 11 0 9 7 12 1 16 0 2 2 3 0 0012 12 5 10 9 13 8 19 6 3 0 4 0 MR5 0018 18 0 16 1 19 8 25 0 4 0 5 0 0024 24 0 21 7 26 4 36 0 5 5 7 5 0031 31 0 27 7 34 1 46 0 7 5 10 0 MR6 0048 48 0 43 8 52 8 62 0 11 0 15 0 0062 62 0 57 0 68 2 96 0 15 0 20 0 MR7 0075 75 0 69 0 82 5 124 0 18 5 25 0 0088 88 0 82 1 96 8 150 0 22 0 30 0 0105 105 0 99 0 115 5 176 0 30 0 40 0 MR8 0140 143 0 135 1 154 0 210 0 37 0 50 0 01...

Page 134: ... only when the switching frequency is equal to or less than the factory default If your process includes a cyclical load for example if there are lifts or winches speak to the manufacturer to get the dimensioning information VACON 134 TECHNICAL DATA VACON 100 FLOW 9 TEL 358 0 201 2121 FAX 358 0 201 212 205 ...

Page 135: ...5 5 7 5 MR5 0016 16 0 15 4 17 6 24 0 7 5 10 0 0023 23 0 21 3 25 3 32 0 11 0 15 0 0031 31 0 28 4 34 1 46 0 15 0 20 0 MR6 0038 38 0 36 7 41 8 62 0 18 5 25 0 0046 46 0 43 6 50 6 76 0 22 0 30 0 0061 61 0 58 2 67 1 92 0 30 0 40 0 MR7 0072 72 0 67 5 79 2 122 0 37 0 50 0 0087 87 0 85 3 95 7 144 0 45 0 60 0 0105 105 0 100 6 115 5 174 0 55 0 75 0 MR8 0140 140 0 139 4 154 0 210 0 75 0 100 0 0170 170 0 166 5...

Page 136: ... current IL A Input current Iin A 10 overload current A Max continuous current IS 2s 600 V 10 overload 40 C Hp MR5 0004 3 9 4 6 4 3 5 4 3 0 0006 6 1 6 8 6 7 7 8 5 0 0009 9 0 9 0 9 9 12 2 7 5 0011 11 0 10 5 12 1 18 0 10 0 MR6 0018 18 0 19 9 19 8 27 0 15 0 0022 22 0 23 3 24 2 36 0 20 0 0027 27 0 27 2 29 7 44 0 25 0 0034 34 0 32 8 37 4 54 0 30 0 MR7 0041 41 0 45 3 45 1 68 0 40 0 0052 52 0 53 8 57 2 8...

Page 137: ...0 30 0 MR7 0041 41 0 38 4 45 1 68 0 40 0 37 0 0052 52 0 44 9 57 2 82 0 50 0 45 0 0062 62 0 53 2 68 2 104 0 60 0 55 0 MR8 0080 80 0 72 0 88 0 124 0 75 0 75 0 0100 100 0 89 0 110 0 160 0 100 0 90 0 0125 125 0 104 0 137 5 200 0 125 0 110 0 MR9 0144 144 0 140 0 158 4 250 0 150 0 132 0 0170 170 0 155 0 187 0 288 0 150 0 160 0 0208 208 0 177 0 228 8 340 0 200 0 200 0 9 1 5 OVERLOAD CAPABILITY The low ov...

Page 138: ...10 1 min 9 min I t IL 110 Fig 50 Low overload in Vacon 100 FLOW For more information refer to the standard IEC61800 2 IEC 1998 VACON 138 TECHNICAL DATA VACON 100 FLOW 9 TEL 358 0 201 2121 FAX 358 0 201 212 205 ...

Page 139: ...ins Once per minute or less Starting delay 6 s MR4 to MR6 8 s MR7 to MR9 Mains Mains types TN TT and IT Short circuit current the maximum short circuit current must be 100 kA Motor connection Output voltage 0 Uin Continuous output current IL Ambient temperature max 40 C overload 1 1 x IL 1 min 10 min Output frequency 0 320 Hz standard Frequency resolution 0 01 Hz TECHNICAL DATA VACON 100 FLOW VACO...

Page 140: ...kHz MR9 2 kHz 600 690 V MR5 MR9 1 5 6 kHz Default 2 kHz For a product that is configured for a C4 installation on IT network the maximum switching frequency is limited to default 2kHz Automatic switching frequency derating in case of overload Frequency reference Analogue input Panel reference Resolution 0 1 10 bit accuracy 1 Resolution 0 01 Hz Field weakening point 8 320 Hz Acceleration time 0 1 3...

Page 141: ...0721 3 3 unit in operation class 3C3 IP21 UL Type 1 Models 3C2 IEC 60721 3 3 unit in operation class 3S2 Altitude 100 nominal rating no derating up to 1000 m 1 derating for each 100m above 1000 m Maximum altitudes 208 240 V 4000 m TN and IT systems 380 500 V 4000 m TN and IT systems 380 500 V 2000 m corner grounded network 525 690 V 2000 m TN and IT systems no corner grounding Voltage for relay ou...

Page 142: ...800 3 2004 1st and 2nd environment Emissions 200 500 V EN 61800 3 2004 category C2 600 690 V EN 61800 3 2004 category C3 All The product is configurable to category C4 for installation on IT networks The drive can be modified for IT type mains See chapter 7 6 Instal lation in an IT system The IP00 UL Open Type drive has by default category C4 Noise level Average noise level min max sound pressure ...

Page 143: ...Earth fault protection Yes Mains supervision Yes Motor phase supervision Yes Overcurrent protection Yes Unit overtemperature protection Yes Motor overload protection Yes The motor overload protection activates at 110 of the full load current Motor stall protection Yes Motor underload protec tion Yes Short circuit protection of 24 V and 10 V reference voltages Yes For the motor thermal memory and t...

Page 144: ... 7 3 1 1 1 5 0008 8 0 7 2 8 8 1 5 2 0 0011 11 0 9 7 12 1 2 2 3 0 0012 12 5 10 9 13 8 3 0 4 0 MR5 0018 18 0 16 1 19 8 4 0 5 0 0024 24 2 21 7 26 4 5 5 7 5 0031 31 0 27 7 34 1 7 5 10 0 MR6 0048 48 0 43 8 52 8 11 0 15 0 0062 62 0 57 0 68 2 15 0 20 0 MR7 0075 75 0 69 0 82 5 18 5 25 0 0088 88 0 82 1 96 8 22 0 30 0 0105 105 0 99 0 115 5 30 0 40 0 MR8 0140 143 0 135 1 154 0 37 0 50 0 0170 170 0 162 0 187 ...

Page 145: ... 8 4 6 5 3 1 5 2 0 0005 5 6 5 4 6 2 2 2 3 0 0008 8 0 8 1 8 8 3 0 5 0 0009 9 6 9 3 10 6 4 0 5 0 0012 12 0 11 3 13 2 5 5 7 5 MR5 0016 16 0 15 4 17 6 7 5 10 0 0023 23 0 21 3 25 3 11 0 15 0 0031 31 0 28 4 34 1 15 0 20 0 MR6 0038 38 0 36 7 41 8 18 5 25 0 0046 46 0 43 6 50 6 22 0 30 0 0061 61 0 58 2 67 1 30 0 40 0 MR7 0072 72 0 67 5 79 2 37 0 50 0 0087 87 0 85 3 95 7 45 0 60 0 0105 105 0 100 6 115 5 55 ...

Page 146: ...f 110 of the continuous current IL is required for 1 minute every 10 minutes the remaining 9 minutes must be approximately 98 of IL or less This is to make sure that the output current is not more than IL during the duty cycle IL IL 110 1 min 9 min I t IL 110 Fig 51 Low overload in Vacon 100 HVAC For more information refer to the standard IEC61800 2 IEC 1998 VACON 146 TECHNICAL DATA VACON 100 HVAC...

Page 147: ...nce per minute or less Starting delay 6 s MR4 to MR6 8 s MR7 to MR9 Mains Mains types TN TT and IT Short circuit current the maximum short circuit current must be 100 kA Motor connection Output voltage 0 Uin Continuous output current IL Ambient temperature max 40 C overload 1 1 x IL 1 min 10 min Output frequency 0 320 Hz standard Frequency resolution 0 01 Hz TECHNICAL DATA VACON 100 HVAC VACON 147...

Page 148: ...3 kHz MR9 2 kHz 600 V MR5 MR9 1 5 6 kHz Default 2 kHz For a product that is configured for a C4 installation on IT network the maximum switching frequency is limited to default 2kHz Automatic switching frequency derating in case of overload Frequency reference Analogue input Panel reference Resolution 0 1 10 bit accuracy 1 Resolution 0 01 Hz Field weakening point 8 320 Hz Acceleration time 0 1 300...

Page 149: ... TN and IT systems 380 500 V 4000 m TN and IT systems 380 500 V 2000 m corner grounded network 525 600 V 2000 m TN and IT systems no corner grounding Voltage for relay outputs Up to 3000 m Allowed up to 240 V 3000 m 4000 m Allowed up to 120 V Corner grounding is allowed for MR4 MR6 main volt age 208 230 V up to 2000 m see chapter 5 7 Installa tion in a corner grounded network Ambient conditions Vi...

Page 150: ...dified for IT type mains See chapter 7 6 Instal lation in an IT system The IP00 UL Open Type drive has by default category C4 Noise level Average noise level min max sound pressure level in dB A The sound pressure depends on the cooling fan speed which is controlled in accordance with the drive tem perature MR4 45 56 MR5 53 65 MR6 62 72 MR7 43 73 MR8 58 73 MR9 54 75 Safety standards and cer tifica...

Page 151: ...pervision Yes Motor phase supervision Yes Overcurrent protection Yes Unit overtemperature protection Yes Motor overload protection Yes The motor overload protection activates at 110 of the full load current Motor stall protection Yes Motor underload protec tion Yes Short circuit protection of 24 V and 10 V reference voltages Yes For the motor thermal memory and the memory retention function to obe...

Page 152: ...hannel 2 Default 4 20 mA Ri 250 Ω 0 10 V Ri 200 kΩ Resolution 0 1 accuracy 1 Selection V mA with dip switches see chapter 6 2 2 1 Selec tion of terminal functions with DIP switches 5 Analogue input common cur rent Differential input if not connected to ground Allows 20 V common mode voltage to GND 6 24 V aux voltage 24 V 10 max volt ripple 100 mVrms max 250 mA Short circuit protected 7 I O ground ...

Page 153: ...digital inputs from ground 18 Analogue signal output Analogue output channel 1 selection 0 20 mA load 500 Ω Default 0 20 mA 0 10 V Resolution 0 1 accuracy 2 Selection V mA with dip switches see chapter 6 2 2 1 Selec tion of terminal functions with DIP switches Short circuit protected 19 Analogue output common 30 24V auxiliary input voltage Can be used as external power backup for the control unit ...

Page 154: ...mum switching load 5 V 10 mA 25 26 32 Relay output 3 Normally open NO or SPST contact relay 5 5 mm isolation between channels Switching capacity 24 VDC 8 A 250 VAC 8 A 125 VDC 0 4 A Minimum switching load 5 V 10 mA 33 If you use 230 VAC as control voltage from the output relays the control circuitry must be powered with a separate isolation transformer to limit the short circuit current and the ov...

Page 155: ...pacity 24 VDC 8 A 250 VAC 8 A 125 VDC 0 4 A Minimum switching load 5 V 10 mA 25 26 28 TI1 TI1 Thermistor input Rtrip 4 7 kΩ PTC Measuring voltage 3 5V 29 If you use 230 VAC as control voltage from the output relays the control circuitry must be powered with a separate isolation transformer to limit the short circuit current and the overvoltage spikes This is to prevent welding on the relay contact...

Page 156: ...Document ID Rev G Sales code DOC INS100WM DLUK Vacon Ltd Member of the Danfoss Group Runsorintie 7 65380 Vaasa Finland www danfoss com ...

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