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Introduction

I

Introduction

Thank you very much for purchasing our Torque Monitor TM500.
The TM500 is an indicator only for our company UTM

Ⅱ

series. Being equipped with the waveform

comparison and hold functions, the TM500 can be used for multipurposes, such as in automatic
assembling machines, testing machines, etc.
For good performance, and proper and safe use of the TM500, be sure to read this instruction manual and
properly understand the contents of it before use. Also, carefully keep this instruction manual so that it can
be referred to at any time.

Safety Precautions

In order to have an TM500 Digital Indicator used safely, notes we would like you to surely follow divide
into "

" and "

", and are indicated by the following documents. Notes indicated

here are the serious contents related to safely. Please use TM500 after understanding the contents well.

For safety reasons, please read the following safety precautions thoroughly.

WARNING

This sign forewarns the presence of hazards that could result in serious injury or

fatality when incorrectly handled.

CAUTION

This sign forewarns the presence of hazards that could result in personnel injury or

property damage when incorrectly handled.

WARNING

CAUTION

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Summary of Contents for TM500

Page 1: ...01JUN2016REV 1 02 TORQUE MONITOR TM500 OPERATION MANUAL ...

Page 2: ...ion manual so that it can be referred to at any time Safety Precautions In order to have an TM500 Digital Indicator used safely notes we would like you to surely follow divide into and and are indicated by the following documents Notes indicated here are the serious contents related to safely Please use TM500 after understanding the contents well For safety reasons please read the following safety...

Page 3: ... to the signal input output terminals Connection to the ground terminal For connection to the signal input output terminals check the signal names and pin assignment numbers and then carry out wiring properly Be sure to install the attached terminal block cover after wiring to the power input terminals Otherwise electric shocks may result Before applying power carefully check the wiring etc Use po...

Page 4: ...use the product if damaged Tighten the screws for the signal input output terminals at the specified torque If they are loose shorts fire or malfunctions may occur Tightening torque 0 5N m For external inputs outputs RS 232C and options use shielded cables The temporary overvoltage applied to the power should not exceed 1500V For turning on off the power be sure to keep intervals of 5 seconds or m...

Page 5: ...d are used as cushioning materials Though it is factory designed so that shocks can sufficiently be absorbed breakage may result if shocks are applied when the spacers are reused for transportation If you send the TM500 to us for repair etc take adequate measures against shocks by using polyurethane materials etc separately If you dispose of the product handle it as industrial waste WARNING Never ...

Page 6: ...nput equivalent circuits and example connections Plus common minus common shared 12 Connector pin assignments 13 How to assemble the connector 14 How to check wiring 18 2 4 RS 232C Connection 19 Connector Pin Assignment 19 Communication establishment procedure 19 2 5 Power on 21 2 6 Protective Ground Connection 21 3 SCREENS AND OPERATIONS 22 3 1 Screen configuration 22 3 2 Explanation of each scre...

Page 7: ...ion 69 4 11 Measuring work specification 70 4 12 Judgment timing chart 71 Example timing chart by the hold function 71 Example timing chart using the waveform comparison function 77 5 COMMUNICATIONS 81 5 1 RS 232C 81 Outline 81 RS 232C setting 81 Communication method when the Communication Mode is Normal 83 Communication method when the Communication Mode is Hold Point Mode 123 Cautions 123 6 SYST...

Page 8: ... output section 138 Options 139 General performance 139 8 2 Outside dimensions 140 8 3 Block diagram 141 9 SUPPLEMENTS 142 9 1 Setting tree 142 9 2 Setting item list 144 9 3 Unit setting list 149 9 4 Error messages 150 Load errors 150 Displacement errors 151 Error release 152 9 5 Troubleshooting 153 9 6 Conformity with EC directives 154 Connection of a lightning surge protector 155 ...

Page 9: ...Contents VIII M E M O ...

Page 10: ... many places by thoroughly paying attention to ease of understanding so that all operations can be performed without the instruction manual Also having a high speed processing capability of 4 000 times sec ready for fine changes in values and being equipped with the waveform display HI LO limit comparison and other various hold and judgment functions it can be used for a wide range of applications...

Page 11: ...ecified by Setting time or displacement or external input signal Hold The method of judgment can be changed by selection under Use Hold Judgment point s can be kept depending on the selection under Use Hold Time Load In case of continuous In case of average Waveforms being acquired repeatedly Average of waveforms acquired repeatedly Repetitive displacement Repetitive displacement In case of time T...

Page 12: ...d at the Reference Point of Relative Comparison which should previously be set by time or displacement on a measurement waveform Relative movement can only be made in the Y axis direction Change of the control reference to the point at which loading is started or the point at which it is finished In the case where the X axis of the waveform represents displacement the reference for the hold functi...

Page 13: ...p conditions Measurement start and stop conditions can be selected according to application Measurement Start Condition Measurement waveform Displacement Load Comparison waveform Displacement Load In case of Front Displacement Load In case of Back Displacement Load Front Back Measurement Front Back Same back Same front 0 0 Measurement waveform Comparison waveform waveform 5 5 0 5 10 Only External ...

Page 14: ...top Load Displacement Stop displacement Load Displacement Displacement not having Load Time or Stop OFF ON 2048 points advanced for the set time displacement Time or displacement Time or displacement Time or displacement Section Measurement Section Measurement Section Measurement Section Measurement Section Measurement Section Measurement PC PLC 㪬㪫㪤㸈 series with rotary encoder Load input Displacem...

Page 15: ...and internal processing status Lamp condition Power and internal processing status Lights green Power ON Flashes red Writing in the internal NOV RAM nonvolatile memory or processing with an SD memory card when the SD card slot option is mounted Do not turn off the power of the main unit while this lamp is flashing Flashes yellow The voltage of the lithium battery for internal memory backup has dro...

Page 16: ...a UTMⅡwith a dedicated cable Rotary encoder connection connector Connect a UTMⅡrotary encoder with a dedicated cable Voltage output terminal Input voltage from the UTMⅡcan be checked This terminal is directly connected to the UTMⅡvoltage output terminal RS 232C connector RS 232C connector to transmit receive measurement data and status information etc The adaptable plug is HOSIDEN manufactured TCP...

Page 17: ...put are expressed as displacement Waveform comparison Checking to see if the acquired waveform is between the HI limit and LO limit waveforms having been prepared in advance is called waveform comparison Hold function Controlling a measurement waveform by dividing it into up to five sections and specifying the method of judgment for each section is called the hold function Judgment point s can be ...

Page 18: ... 2 Remove the screws two and remove the guide rails from both sides Do not use other screws than those installed to the TM500 body 3 Fit in the TM500 from the front of the panel 4 Install from the rear the guide rails having been removed from both sides in Step 2 and fix them with the screws two 2 INSTALLATION AND CONNECTION 92mm Panel cut 1 0 Panel thickness 1 6 to 3 2mm dimensions 92mm 1 0 Guide...

Page 19: ...of the cable attached to the UTMⅡ Compatible connector HR30 6P 6P HIROSE connector optional type CN90 Rotary encoder connection A UTMⅡ rotary encoder can easily be connected with the attached dedicated cable The cable is nonpolar Connect paying attention to the orientation of the connector Pin arrangement Pin No Cable color Signal name 1 Red PWR 24V 2 Black PWR 0V 3 Green SIG IN 5V DC 4 White SIG ...

Page 20: ...circuit Use terminal C 55 111A manufactured by Miraial or an equivalent φ2 Depth 6mm Compatible terminal C 55 155B manufactured by Miraial or an equivalent 2 3 External control equipment connection External input signals can be connected to sink type or source type however external output signals can be connected to sink type only External output equivalent circuits and example connections sink ty...

Page 21: ...c When you connect the transistor and the photocoupler etc Ic Input Input COM TM500 Plus common connection A1 to A8 B1 to B8 A9 10 B9 10 DC24V 24V 0V Push Toggle Switch Switch Relay Approx 5mA Input Input COM TM500 Plus common connection A1 to A8 B1 to B8 A9 10 B9 10 DC24V 24V 0V Photocoupler Transistor Ic Approx 5mA Input COM Input TM500 Minus common connection A9 10 B9 10 A1 to A8 B1 to B8 DC24V...

Page 22: ... 8 A5 IN Hold B5 IN N C A6 IN Reset B6 IN N C A7 IN Backlight On B7 IN N C A8 IN Prohibit Touch Panel B8 IN N C A9 IN COM Input Plus common connection 24V Minus common connection 0V B9 IN COM Input Plus common connection 24V Minus common connection 0V A10 IN COM Input Plus common connection 24V Minus common connection 0V B10 IN COM Input Plus common connection 24V Minus common connection 0V A11 OU...

Page 23: ...ain digital zero value Please do zero calibration instead DPM Positioning It should be wired according to application Use it for adjusting the zero point of displacement just before measurement start It is not used if the X axis of the waveform represents time or the zero point of displacement does not need to be adjusted By turning the signal from OFF to ON displacement is brought to the DPM Posi...

Page 24: ...OFF to ON during measurement the measurement is forcedly stopped and the measurement data is annulled For keeping the data check the data after completion of the measurement and then turn the Reset signal from OFF to ON Prohibit Touch Panel It should be wired according to application Use it for controlling so as to prevent touch panel operations As long as the signal is ON no operation can be perf...

Page 25: ... is not used Waveform comparison results are output LO Turns ON when the waveform comparison result falls below the LO limit and the output is held HI Turns ON when the waveform comparison result exceeds the HI limit and the output is held OK Turns ON when the Compare Area is passed through during measurement and the LO and HI outputs are not ON after completion of the measurement OK will not turn...

Page 26: ...the instant when the Start input is turned ON and the instant when all outputs but Run are turned OFF Approx 5ms Measurable section OFF ON Start OFF ON Stop OK HI LO Complete Load OK DPM OK OFF ON OFF ON OFF ON OFF ON OFF ON OFF ON t3 t4 t1 1 5ms t2 Wait Off OFF confirmation Select work before the Start input OFF confirmation It enables to confirm the acceptance of measurement start and the state ...

Page 27: ...ned ON Approx 50ms However there are differences between measurements t4 Delay time between the instant when the Result output is turned ON and the instant when the Complete output is turned ON Approx 30ms Be sure to check that the output is OFF and then turn OFF the Start input How to check wiring Operation Main screen Setting First Setting System Setting Self Check EXT Check Output Press the out...

Page 28: ...t Setting Com Setting Com Mode Insert 6 7 8 5 4 2 1 3 Wire connection surface Side view Metal case Plastic cover Secure with Fit the metal cases into the Din connector and cap with the plastic covers Pin No Signal name 1 DCD 2 RXD 3 TXD 4 DTR 5 GND 6 DSR 7 RTS 8 CTS Case F G hardware For connection with DTE data terminal equipment such as a PC use optionally available RS 232C cross cable CA81 232X...

Page 29: ...d data is displayed If the Parity or Frame lights in red and the data is not displayed properly go back to Step 1 or 2 and check again the cable or communication settings 6 Press the Trns Key Pressing the Trns key transmits the statement having the same contents as the display reading Check that it can be received properly on the side of the equipment connected If not go back to Step 1 or 2 and ch...

Page 30: ...r prevention of electric shocks Use an approx 0 75mm2 thick wire and be sure to ground 1 Make sure that no power is applied 2 Remove the screws M4 at the protective ground 3 Align the solderless terminals M4 with the screw holes and then tighten the screws CAUTION Connect with no power applied because it may cause an electric shock Since the TM500 has no power switch install a breaker Be sure to g...

Page 31: ...n configuration 3 SCREENS AND OPERATIONS Main screen Result screen Set value input screen Wave Check screen Display Setting screen Main Main Setting Check Esc OK Display or Esc OK or Each setting Result The previously displayed screen appears The default is Result Single ...

Page 32: ... OPERATIONS 23 Chapter 3 SCREENS AND OPERATIONS Setting screen Item group screen Each setting item screen Set value input screen Main First Setting Work Setting or Up Up Esc OK or Main Main Each setting Each setting ...

Page 33: ... signal input is waited for Input the Start signal Measurement can also be started by pressing the Start key Wait Off It is waited for that the Start signal input is turned OFF Turn OFF the Start signal Wait Lv It is waited for that load or displacement crosses the Measurement Start Level Apply load to the sensor so as to cross the Measurement Start Level Sampling Measurement is in progress The me...

Page 34: ... screen the previously displayed screen appears The default display is Result Single Moves to the Wave Check screen Moves to the Setting screen Simply makes the same movement as the Reset signal Also when the error display appears this key clears it after release Simply makes the same movement as the Start signal This key is valid when the status display is Complete or Wait St When pressed it chan...

Page 35: ... screen Judgment results by the waveform comparison function and hold function last 40 data can be checked A selection can be made from the List display and Single display Result display List Display Result display Displays Nos measurement times overall judgments each section selected by SCT and waveform comparison judgment results No Displays the order of measurement No 01 is the most recent resu...

Page 36: ...ge number displayed Deletes all comparison results When the Delete key is pressed the deletion confirmation screen appears display selection keys Switch the section displayed Switches the display to Single Moves to the Main screen Result display Single Display Result display Displays the date and time of measurement overall judgment each section and judgment results of waveform comparisons Date an...

Page 37: ... waveform is first exceeded and the Y axis load judgment result No Displays the order of measurement No 01 is the most recent result Wave No Displays the Wave No associated with judgment results It is not displayed if not established Keys Deletes all comparison results When the Delete key is pressed the deletion confirmation screen appears display No selection keys Switch the number displayed Swit...

Page 38: ...s the HI limit waveform LO limit waveform and area The HI and LO limits correspond to the values of comparison waveforms Switches the display to that for section hold Displays the range HI limit and LO limit of each section The HI and LO limits correspond to those of each section Moves to the Display Setting screen Moves to the Main screen cursor keys Move the cursor rightward leftward area move k...

Page 39: ... are separated by color for ease of understanding Sections 1 3 and 5 Shaded in gray Sections 2 and 4 Shaded in green Hold judgment point Judgment point s hold point s of each section if any is indicated by a yellow dot However at a Peak to Peak section the minimum value is indicated in pink and the maximum value is indicated in yellow Comparison Comparison Reference Point Waveform comparison Compa...

Page 40: ...he present display range 3 You can input numerical values to Y axis Start Point etc but press as it is if such an input is not needed Setting screen Display The present time is displayed Keys Moves to the First Setting screen Moves to the Work Setting screen Moves to the Main screen LO limit of HI limit of HI limit of load LO limit of load displacement displacement Measurement waveform Waveform di...

Page 41: ...ys whether parameters can be changed or not Select by System Setting Keys Moves to the Main screen Moves to the Setting screen Select the work No to make settings The main work No display will not change even if this work No is changed Moves to the set value input screen for Copy Each group Moves to each group screen First Setting Work Setting Parameter protection display Each group Each group ...

Page 42: ...e two or more pages of setting items Order display Displays the setting order Keys Moves to the item group screen Moves to the Main screen Each setting item Moves to the set value input screen Moves to the next page Moves to the previous page Normal display screen Each setting item Setting order display screen Order display Page change Page display Each setting item ...

Page 43: ...ting item screen Move the cursor waveform point according to the setting item Selective item keys Select the item of a set value Selection keys Select the corresponding cursor waveform input item s group s The button of the selected item turns blue Scroll the description of the setting method line by line Numeric keypad input screen 1 Numeric Numeric Numeric keypad input screen 2 Selective input s...

Page 44: ...n screen Setting First Setting System Setting Work Protect Not Protect Release of First Setting Parameter Protection Operation Main screen Setting First Setting System Setting First Protect Not Protect 4 2 Y axis setting Calibrate and set the torque meter by Y axis Setting Set each item according to the setting order Operation Main screen Setting First Setting Y axis Setting Next Next 4 SETTINGS A...

Page 45: ...nt together when inputting the display value Setting range Rated output 9 999 to 9 999 V Operation Display value rated capacity 9999 to 9999 Main screen Setting First Setting Y axis Setting Next Equiv Cal 4 Actual Load Calibration Apply actual load to the torque meter and input the load value at that time Also set the decimal place here Input the decimal point together when inputting the calibrati...

Page 46: ...the set cut off frequency is digitally processed and inserted with respect to the input of the torque meter Operation Setting range 0 OFF to 30 Hz Main screen Setting First Setting Y axis Setting Next Next Digital LPF 9 Digital Filter Loads are moving averaged by the set number of times Operation Setting range 0 2 to 999 Times Main screen Setting First Setting Y axis Setting Next Next Digital Filt...

Page 47: ...o time is wave formed Displacement Load relative to displacement is wave formed Continuous Load relative to displacement is repeated and wave formed until the measurement stops Waveform reference is front only Hold setting and Relative Comparison are invalid Measurement Waveform Preservation by the Automatic Operation preserves only waveforms upon completion It can be repeated up to a maximum of 9...

Page 48: ... of the rotary encoder Operation Setting range A B Phase Only A Phase Main screen Setting First Setting X axis Setting Phase Select Only A Phase A Phase of the sensor is used Resolution is 1 pulse Positive counting only A B Phase A B Phase of the sensor is used Resolution is 1 4 pulses The counting conditions are as follows In case of time Time Load In case of displacement Displacement Load Time A...

Page 49: ...ing list on p 149 Main screen Setting First Setting X axis Setting Unit 5 Zero Calibration Register the present sensor input as zero Press with the rotary encoder zeroed Operation Setting range 0 to 1000000 Main screen Setting First Setting X axis Setting Next Zero Cal When the Waveform Reference is set at Back Change of Section cannot be made externally Point Measurement waveform Displacement Loa...

Page 50: ... Input the decimal point together when inputting the calibration value Setting range Calibration value 9999 to 32000 Operation Display value display only Main screen Setting First Setting X axis Setting Next Actual Cal 8 Measurement Length Set the length for waveform acquisition Operation Setting range 2000 4000 6000 8000 10000 Main screen Setting First Setting X axis Setting Next Measure Length 9...

Page 51: ...ress on the Work Setting screen and specify the work No you want to set Setting range 0 to 15 All When each item is set with the work No specified as All the same set value enters into all of work 0 to 15 on the set item This function is convenient when there is any item you want to set Operation all work in common Main screen Setting Work Setting Work No Work copy Work can be copied Press on the ...

Page 52: ...n Setting Work Setting Start Setting Start Condition Only External Input Measurement starts when the external input signal Start turns OFF ON OFF Setting of 2 Measurement Start Level is disabled External Input Load Measurement starts when the load crosses the Measurement Start Level after the external input signal Start turns OFF ON OFF Load Measurement Time or displacement Start OFF ON Section Lo...

Page 53: ...cement 9999 to 32000 Main screen Setting Work Setting Start Setting Start Level 3 Measurement Stop Condition Set the Measurement Stop Condition Operation Main screen Setting Work Setting Start Setting Stop Condition Load Displace Start OFF ON Start displacement Measurement Section ment Start level Start point Start point Not crossing Not crossing 〇 Crossing in the negative to 〇 Crossing in the pos...

Page 54: ... load crosses the Measurement Stop Level Time Measurement stops when the forced stop or the time specified under Measurement Stop Level has passed after measurement start Load Time or displacement 2048 points Measurement Section Load Time or Stop OFF ON Measurement Section displacement Load Time or displacement Stop load Measurement Section Stop level Load Stop point Stop point Not crossing Not cr...

Page 55: ...ad Time Displacement or Displacement Stop Setting range Load 9999 to 9999 Time 0 1 to 10 0 sec Displacement 9999 to 32000 Operation Displacement Stop 0 1 to 10 0 sec Main screen Setting Work Setting Start Setting Stop Level Load Stop displacement Measurement Section Displace ment Stop level Stop point Stop point Not crossing Not crossing 〇 Crossing in the negative to 〇 Crossing in the positive to ...

Page 56: ...mpled at 4000sps and the load is kept in a waveform every time the displacement advances Example When the Measurement Length is 400 0 When the displacement returns all the data of the corresponding load is recognized as that of the previous displacement Example When the displacement returns Load Time These data are kept 250μ s Resolution 0 5ms in a waveform Resolution 0 5ms 2 0ms 2 5ms 3 0ms Load ...

Page 57: ...splacement is kept in the waveform as the data of the dropped displacement If 10 or more pieces of data are dropped a pace error will result and the DPM OK signal will turn OFF Guide for the displacement pace Displacement pace at which one piece of data is dropped waveform resolution 4000sps s Example When the Measurement Length is 400 0 0 2 400 0sps 800 0 s Example When the displacement advances ...

Page 58: ...surement Start Condition and start measurement When measurement is started the status display changes to Sampling If Sampling does not appear check the following according to the status display Wait St The Start signal is not acknowledged Input the Start signal or press Wait Off The Start signal is not OFF Turn OFF the Start signal Wait Lv After the Start signal is input the load or displacement d...

Page 59: ...splay Setting 1 Y axis Start Point Set the Y axis start point of the waveform Operation Setting range 10000 to 10000 Main screen Setting Work Setting Display Setting Y Start Point 2 Y axis End Point Set the Y axis end point of the waveform Setting range Y axis start point 25 50 100 200 300 400 500 1000 2000 3000 Operation 4000 5000 10000 20000 Main screen Setting Work Setting Display Setting Y End...

Page 60: ... X axis End Point Set the X axis end point of the waveform The setting range differs according to the setting of Wave Reference and Measurement Length Setting range Time or displacement Front X axis start point 25 50 100 200 400 600 800 1000 1200 1400 1600 1800 2000 2200 Measurement Length 2000 Displacement Back X axis start point 25 50 100 200 400 600 800 1000 1200 1400 Operation 1600 1800 2000 2...

Page 61: ...l Hold or Setting Section control setting Set each section by Hold Setting Operation Main screen Setting Work Setting Hold Setting In case of time Time Load In case of displacement Front Displacement Load Section1 Inflection Section 2 Always Section2 Inflection Section Start End specified by time or external input Section Start End specified by displacement or external input Section 1 Bottom Judgm...

Page 62: ...Selection can be made by the number of sections set under Number of Use Sections Operation Setting range Sct 1 Sct 2 Sct 3 Sct 4 Sct 5 Main screen Setting Work Setting Hold Setting Sct 1 to Sct 5 Use Hold Set the hold to detect judgment point s End displacement can be set only final section among the sections set by Number of Use Sections when X axis of wave form is displacement Setting range Alwa...

Page 63: ... Relative Minimum or Relative Maximum is selected to Hold the setting items of the right screen are displayed Detection Start Load Set the load to start the detection of Relative Maximum Relative Minimum If you do not use Detection Start Load press Operation Setting range 9999 to 9999 Main screen Setting Work Setting Hold Setting Use Hold Rel Max or Rel Min Start Load Detection Load Difference Set...

Page 64: ...dged to be Relative Minimum When Relative Maximum A and Relative Minimum B are detected and Difference X between them exceeds Detection Rate 1 4 to 4 Times at each point Point Q if the Rate is 4 Times for example A and B are displayed and held when the settings of Use Hold are Relative Maximum and Relative Minimum respectively In the case where Relative Maximum and Relative Minimum appear more tha...

Page 65: ...ection point you want to take Touch the graph area or specify with the cursor keys and then press To set Detection Interval A press and to set Detection Interval B press and then set a value After setting A and B press Detection Load Difference Set the load difference between Load A and Load B Operation Setting range 1 to 19998 Main screen Setting Work Setting Hold Setting Use Hold Inflect Load Di...

Page 66: ...or more inflection points in the hold section the point with a larger amount of change is held Normally A B but if A B with a gradual inclination it becomes easy to detect the inflection point Load Time or Detection Start Load Load B Inflection A B Load A C Load A Detection Start A Detection Interval A B Detection Interval B C Load Difference Held as an inflection point if C Detection Load Differe...

Page 67: ...able Main screen Setting Work Setting Hold Setting Load HI LO Limit If the section start point and end point of two sections are set identically Front reference The start point of the next section becomes valid Back reference The end point of the previous section becomes valid Example If the setting is the end point section 1 start point section 2 X Front reference The X point falls on section 2 B...

Page 68: ... Peak Peak to Peak judgment is made by the maximum value minimum value Therefore the judgment value will never be negative So set the Load HI LO Limit in the range of 0 to 9999 On the Main screen the Load HI LO Limit is offset displayed red line on the basis of the minimum value 0 Value of Load HI Limit display Load HI Limit set value minimum value Value of Load LO Limit display Load LO Limit set ...

Page 69: ...ection is held It is not necessary to make the section start point and end point identical When the Waveform Reference is set at Back it detects a judgment point when the measurement ends Peak The maximum value peak value is held Valid section Hold OFF ON Indicated input Section Time or DPM Front Section End point Start point DPM Back value Sensor input value Start point End point Valid section OF...

Page 70: ...ction Start point End point Detection and hold Hold Hold input Time or DPM Front Section End point Start point DPM Back Sensor input value Indicated value Valid section OFF ON Detection and hold Hold Indicated value 0 Sensor input Referenceline Hereisthereference onlyinthevalidsection Indicatedvalue 0 Hold input Section Start point End point Time or DPM Front Section End point Start point DPM Back...

Page 71: ...LO Limit is not displayed on the actual measurement screen What is crossing the Detection Start Load Load s passing the detection start load in the positive to negative or negative to positive direction is called crossing If detection is not started check again the setting of Detection Start Load and the change of load in the section referring to the following examples Valid section OFF ON Detecti...

Page 72: ... Waveform comparison in continuous mode Waveforms are judged with respect to the number of times they deviate from HI LO limit of comparison waveforms created Waveforms are also judged with respect to continuation range of deviation condition Non defective Load Defective Measurement waveform Comparison waveform Load Time or Time or displacement displacement Before relative movement Time or Load Re...

Page 73: ...ng Work Setting Wave Setting Next Next 1 Registration of Reference Waveform Input and register reference waveform s Operation Main screen Setting Work Setting Wave Setting Reference Wave Not to use the currently registered waveform s press and select Satisfy the Measurement Start Condition and start measurement Satisfy the Measurement Stop Condition and stop measurement A measurement waveform is d...

Page 74: ...d point Time or displacement Front 0 to 2047 Measurement Length 2000 Displacement Back Operation 2047 to 0 Measurement Length 2000 Main screen Setting Work Setting Wave Setting Compare Area To change the start point of the area press Displacement Back and then move the cursor to specify it To change the end point of the area press Displacement Back and then move the cursor to specify it To registe...

Page 75: ...the cursor After specifying the range press Determine the amount of shift Touch the desired position or specify the amount of shift with and then press 4 Tie Drawing A waveform can be created or processed as desired by preparing one or more points and tying the point s by straight lines If there is only one point a spine like waveform will result as passing that point Operation Setting range 1 to ...

Page 76: ...comparison is made as standard or by relative value The comparison is invalid in continuous mode Operation Setting range Off On Main screen Setting Work Setting Wave Setting Relative 7 Reference Point of Relative Comparison Set the reference point for making waveform comparison by relative movement This setting can be made only when the setting of Relative Comparison is On Setting range X axis Tim...

Page 77: ...cated value display and waveform data during measurement Operation Setting range Off On Main screen Setting Work Setting Wave Setting Next Next DPM Reversing 10 HI LO Conditions Waveform comparison condition in continuous mode is set Comparison is made with respect to every acquisition Counts of HI LO limit Counts where HI LO limit was exceeded or HI LO limit range Data range where HI LO limit was...

Page 78: ...ve Comparison is On set it to Off 4 Press Wave Save and press 4 10 Parameter protection Protect set values from being changed by mistake Work Setting Parameter Protection Operation Main screen Setting First Setting System Setting Work Protect Protect First Setting Parameter Protection Operation Main screen Setting First Setting System Setting First Protect Protect Upon completion of creation proce...

Page 79: ...alue is selected while if Work 1 to Work 8 are in the following conditions each work is selected 0 Open 1 ON Work 8 Work 4 Work 2 Work 1 Main work display measuring work 0 0 0 0 0 0 0 0 1 1 0 0 1 0 2 0 0 1 1 3 0 1 0 0 4 0 1 0 1 5 0 1 1 0 6 0 1 1 1 7 1 0 0 0 8 1 0 0 1 9 1 0 1 0 10 1 0 1 1 11 1 1 0 0 12 1 1 0 1 13 1 1 1 0 14 1 1 1 1 15 Control connector A9 A10 B9 B10 COM Input B1 Work 1 B2 Work 2 B3...

Page 80: ...ay time between the instant when the Result output is turned ON and the instant when the Complete output is turned ON Approx 30ms Load Time or displacement Hold Result Start load Reset operation Stop input OFF ON Start input OFF ON Complete output OFF ON OK output Hold Result LO or HI output Measurement section Calculating Result output for Output OFF OK is output if result is not LO or HI Sct 1 S...

Page 81: ...t Once the judgment of output becomes LO or HI the output is maintained The OK signal is output when it is confirmed that judgment has been made at all sections and the results are not HI or LO upon completion of measurement OK will not result if judgment is not made for the Number of Use Sections Example 1 Failure in hold detection when Relative Maximum Relative Minimum or Inflection Point hold i...

Page 82: ...s Hold Result OK Stop input OFF ON Start input OFF ON Complete output OFF ON OK output Hold Result LO or HI output Output OFF OK is output if result is not LO or HI Result output for Section 1 to 4 Section No set value Sct 1 Sct 2 Sct 3 Sct 4 Load Time or displacement Start load Measurement section Calculating Detection Detection Hold S P E P S P E P S P E P S P E P Reset operation t4 by the Start...

Page 83: ...the result except OK of the last section is output Once the judgment of output becomes LO or HI the output is maintained The OK signal is output when it is confirmed that judgment has been made at all sections and the results are not HI or LO upon completion of measurement OK will not result if judgment is not made for the Number of Use Sections Example 1 Failure in hold detection when Relative Ma...

Page 84: ...pprox 50ms However there are differences between measurements t4 Delay time between the instant when the Result output is turned ON and the instant when the Complete output is turned ON Approx 30ms Load Displacement Hold Result Start load Stop input OFF ON Start input OFF ON Complete output OFF ON OK output Hold Result LO or HI output Measurement section Calculating Output OFF Output OFF OK is out...

Page 85: ...eset operation by the Start input Turning OFF ON the Stop signal or taking data of 2048 points turns ON the Complete signal All results are output after completion of measurement The OK signal is output when it is confirmed that judgment has been made at all sections and the results are not HI or LO upon completion of measurement OK will not result if judgment is not made for the Number of Use Sec...

Page 86: ...n the Complete output is turned ON Approx 30ms Turning OFF ON the external input signal Start releases the hold and turns OFF all outputs but Run Reset operation by the Start input Turning OFF ON the Stop signal or taking data of 2048 points turns ON the Complete signal Once the judgment of output becomes LO or HI the output is maintained OK turns ON if the Compare Area is passed through during me...

Page 87: ...F all outputs but Run Reset operation by the Start input Turning OFF ON the Stop signal or taking data of 2048 points turns ON the Complete signal After completion of measurement judgment is made by scanning the waveform from its front and HI or LO or OK turns ON OK turns ON if the Compare Area is passed through during measurement and the result is not LO or HI after completion of measurement Load...

Page 88: ...rnal input signal Start releases the hold and turns OFF all outputs but Run Reset operation by the Start input After turning Measurement completion from OFF to ON Complete turns ON if either measured until repetitive displacement or measurement completion condition is satisfied Once the judgment of output becomes LO or HI the output is maintained OK turns ON if the Compare Area is passed through d...

Page 89: ...e external input signal Start releases the hold and turns OFF all outputs but Run Reset operation by the Start input After turning Measurement completion from OFF to ON Complete turns ON if either measured until repetitive displacement or measurement completion condition is satisfied After completion of measurement judgment is made by scanning the Average waveform from its front and HI or LO or OK...

Page 90: ...n of measurement The communication check function is included See Communication establishment procedure on page 19 2 4 RS 232C Connection RS 232C setting Make RS 232C communication settings by Communication Setting Operation Main screen Setting First Setting Com Setting Transmission Speed Setting range Operation 1200 2400 4800 9600 19 2k 38 4k bps Main screen Setting First Setting Com Setting Spee...

Page 91: ...arity Bit Delimiter Operation Setting range CR CR LF Main screen Setting First Setting Com Setting Delimiter Header Operation Setting range None STX Main screen Setting First Setting Com Setting Header Flow Control Operation Setting range Off RTS CTS Control Main screen Setting First Setting Com Setting Flow Control Communication Mode Operation Setting range Normal Hold Point Mode Main screen Sett...

Page 92: ... equipment ID read command Result Result display 〇 Hold result read command Result 〇 Result read command Wave No 〇〇 Wave No read wave No write command First Setting Y axis Setting Unit 〇〇 Set value read set value write command Decimal Place 〇〇 Set value read set value write command Zero Cal 〇〇 Set value read Zero cal command Equiv Cal rated output 〇〇 Set value read set value write command Equ...

Page 93: ...ite command Digital Filter 〇〇 Set value read set value write command Repetitive DPM 〇〇 Set value read set value write command Communication Setting Speed 〇〇 Set value read set value write command Data Bit 〇〇 Set value read set value write command Parity Bit 〇〇 Set value read set value write command Stop Bit 〇〇 Set value read set value write command Delimiter 〇〇 Set value read set value writ...

Page 94: ... Sct common to all work 〇〇 Set value read set value write command Use Sct 〇〇 Set value read set value write command Sct No for RS 232C communications 〇〇 Set value read set value write command Use Hold 〇〇 Set value read set value write command Sct Start End start point 〇〇 Set value read set value write command Sct Start End end point 〇〇 Set value read set value write command Load HI LO Limit ...

Page 95: ...ue read set value write command Relative Point X axis 〇〇 Set value read set value write command Relative Point Y axis 〇〇 Set value read set value write command Comparison Wave 〇〇 Waveform read Waveform write command Load Reversing 〇〇 Set value read set value write command DPM Reversing 〇〇 Set value read set value write command HI Conditions Count 〇〇 Set value read set value write command HI ...

Page 96: ...ere is no header no data will result STX Delimiter 0 0 R 1 0 0 0 0 0 0 1 0 NG No 1 Receipt of a statement different from the command format Host Transmission to the TM500 Item No See the list of set value commands Work No in the example Item group See the list of set value commands Work Setting in the example 0 0 0 0 0 0 0 1 0 W 1 0 Delimiter Data to write The amount of data varies depending on th...

Page 97: ...mmand format Data of the specified set value Command received by the TM500 Header If there is no header no data will result Host TM500 s return In normal processing Command received by the TM500 Header If there is no header no data will result Transmission to the TM500 Item No See the list of set value commands Input Selection in the example Item group See the list of set value commands Y axis Set...

Page 98: ...ceipt of a statement different from the command format 2 Attempt to write a set value outside the setting range 4 Attempt to write a set value through communications during measurement 5 Attempt to write while protecting TM500 s return In normal processing Command received by the TM500 Header If there is no header no data will result STX Delimiter 1 0 W 2 0 1 0 0 0 0 0 0 Host Transmission to the T...

Page 99: ...ion with actual load outside the calibration range 4 Attempt to write a set value through communications during measurement 5 Attempt to write while protecting Host Transmission to the TM500 Item No See the list of Actual Calibration commands Actual Calibration in the example Item group See the list of Actual Calibration commands Y axis Setting in the example 0 0 1 0 0 0 1 0 0 C 0 1 Delimiter Load...

Page 100: ...mission to the TM500 STX Delimiter 0 L S M 3 A P E 1 1 P E L S A M Delimiter Undefined Work No used for measurement Header If there is no header no data will result Waveform update 0 Not made 1 Made If an update is made this bit changes from 0 to 1 only once upon reading 5 1 8 Equipment ID Equipment ID is a parameter It can be set from the touch panel only when the SD card slot option is mounted S...

Page 101: ...nt Time and if Always is set in the specified section hyphens 2dH also enter into Load and Displacement Time Displacement result Data of the specified first section 0 2 0 2 2 0 1 5 0 2 0 0 2nd data 3 1 3rd data Delimiter Section not in use or X axis time 1 OK 2 HI 3 LO 4 H L 5 NG STX Delimiter N 1 G TM500 s return In abnormal condition Header If there is no header no data will result NG No 1 Recei...

Page 102: ... L S A M Delimiter TM500 s return In normal processing Undefined Work No used for measurement Header If there is no header no data will result Waveform update 0 Not made 1 Made If an update is made this bit changes from 0 to 1 only once upon reading Equipment ID Equipment ID is a parameter It can be set from the touch panel only when the SD card slot option is mounted STX Delimiter N 1 G TM500 s r...

Page 103: ...udgment Header If there is no header no data will result Section4 Judgment Section5 Judgment Waveform Comparison Load Load Load Load Load Load Load Judgment Displacement Displacement Displacement Displacement Displacement Displacement Displacement Host Transmission to the TM500 P E L S A M Delimiter TM500 s return In normal processing STX Delimiter 0 L S M 3 A P E 1 1 Undefined Work No used for me...

Page 104: ...TM500 s return In normal processing STX Delimiter 0 L S M 3 A P E 1 1 Undefined Work No used for measurement Header If there is no header no data will result Waveform update 0 Not made 1 Made If an update is made this bit changes from 0 to 1 only once upon reading 5 1 8 Equipment ID Equipment ID is a parameter It can be set from the touch panel only when the SD card slot option is mounted STX Deli...

Page 105: ... axis represents time displacement Front fixed at 0000 displacement Back 0000 to 2047 When the X axis represents time displacement Front 0000 to 2047 displacement Back fixed at 2047 If the start of the range the end of the range Delimiter 4 0 0 SP 0 0 0 0 2 7 Hyphen 2dH Start of the range Data No 0000 to 2047 End of the range Data No 0000 to 2047 0 W A V Load or displacement time selection 0 Load ...

Page 106: ...nd the end of the range only one data is read 0 Load 09999 to 09999 with a decimal point 1 Displacement Front 0 to 10235 with a decimal point Displacement Back 10235 to 0 with a decimal point Time 00000 to 51175 with a decimal point The unit of time differs according to Measurement Length X axis Setting 0 5s Unit ms 1 0s Unit ms 2 0s Unit ms 5 0s Unit ms 10 00s Unit s Command received by the TM500...

Page 107: ... W A Delimiter The decimal place should be the same as that of load calibration If different the decimal point is ignored Example When the decimal place is 0 000 if 23 42 is specified it is handled as 2 342 TM500 s return In normal processing Command received by the TM500 STX 0 W V A 2 SP 0 0 0 0 0 0 3 1 3 Delimiter Repeated for 2047 data by adding 1 to Data No after confirmation of normal process...

Page 108: ...on Header If there is no header no data will result NG No 1 Receipt of a statement different from the command format STX 9 4 A 2 8 1 3 5 7 6 0 TM500 s return In normal processing Header If there is no header no data will result Host Transmission to the TM500 STX Delimiter N 1 G TM500 s return In abnormal condition Header If there is no header no data will result NG No 1 Receipt of a statement diff...

Page 109: ... 6 Reset On 3 Sampling Displacement error status 2 5 1 0 0 2 0 0 1 0 0 0 0 0 0 0 0 0 Host Transmission to the TM500 R A Delimiter Comp error 0 None 1 Comp error 1 2 for time Zero Limit 0 None 1 Zero Limit Overload 0 None 1 Overload Over 0 None 1 Over 2 Over Sensor error 0 None 1 Sensor error 2 Sensor error Calibration error 0 None 1 Zero error 2 Span error Pace error 0 None 1 Pace error Over 0 Non...

Page 110: ...xample is 23 30 30 October 19 2006 3 0 Second Host Transmission to the TM500 3 3 0 9 SP 2 Delimiter 0 T M 0 I E 6 1 1 Year Month Day Hour Minute Colon 3aH Slash 2fH The example is 23 30 30 October 19 2006 TM500 s return In normal processing Header If there is no header no data will result Command received by the TM500 3 3 0 9 SP 2 Delimiter STX 0 T M 0 I E 6 1 1 3 0 3 0 Second STX Delimiter N 1 G ...

Page 111: ... R 0 Digital Filter R 0 1 0 9 Delimiter CR CR LF R 0 DZ Limit R 0 1 1 0 Delimiter CR CR LF R 0 Digital LPF R 0 1 1 1 Delimiter CR CR LF R 0 X axis Setting Time DPM Change R 0 2 0 0 Delimiter CR CR LF R 0 Phase Select R 0 2 0 1 Delimiter CR CR LF R 0 Wave Reference R 0 2 0 2 Delimiter CR CR LF R 0 Unit R 0 2 0 3 Delimiter CR CR LF R 0 Decimal Place R 0 2 0 4 Delimiter CR CR LF R 0 Zero Calibration ...

Page 112: ... CR CR LF 0 Time 1 Displacement 2 Continuous 3 Average 2 0 1 0 0 0 0 0 0 100 Delimiter CR CR LF 0 A B Phase 1 Only A Phase 2 0 2 0 0 0 0 0 0 100 Delimiter CR CR LF 0 Front 1 Back 2 0 3 0 0 0 0 102 101 100 Delimiter CR CR LF See 9 3 Unit setting list on page 149 2 0 4 0 0 0 0 0 0 100 Delimiter CR CR LF 0 0 1 0 0 2 0 00 3 0 000 2 0 5 106 105 104 103 102 101 100 Delimiter CR CR LF 0 to 1000000 2 0 6 ...

Page 113: ... R 0 3 0 3 Delimiter CR CR LF R 0 Delimiter R 0 3 0 4 Delimiter CR CR LF R 0 Header R 0 3 0 5 Delimiter CR CR LF R 0 Flow Control R 0 3 0 6 Delimiter CR CR LF R 0 System Setting Backlight ON Time R 0 4 0 0 Delimiter CR CR LF R 0 Language R 0 4 0 1 Delimiter CR CR LF R 0 Work Protect R 0 4 0 2 Delimiter CR CR LF R 0 First Protect R 0 4 0 3 Delimiter CR CR LF R 0 Undefined R 0 4 0 4 Delimiter CR CR ...

Page 114: ... 2 bit 3 0 4 0 0 0 0 0 0 100 Delimiter CR CR LF 0 CR 1 CR LF 3 0 5 0 0 0 0 0 0 100 Delimiter CR CR LF 0 None 1 STX 3 0 6 0 0 0 0 0 0 100 Delimiter CR CR LF 0 Off 1 RTS CTS Control 4 0 0 0 0 0 0 0 101 100 Delimiter CR CR LF 0 to 99 minute 4 0 1 0 0 0 0 0 0 100 Delimiter CR CR LF 0 Japanese 1 English 4 0 2 0 0 0 0 0 0 100 Delimiter CR CR LF 0 Not Protect 1 Protect 4 0 3 0 0 0 0 0 0 100 Delimiter CR ...

Page 115: ...tart Condition Setting Start Condition R 1 1 0 0 Delimiter CR CR LF R 1 Start Level R 1 1 0 1 Delimiter CR CR LF R 1 Stop Condition R 1 1 0 2 Delimiter CR CR LF R 1 Stop Level R 1 1 0 3 Delimiter CR CR LF R 1 Display Range Setting Y Start Point R 1 2 0 0 Delimiter CR CR LF R 1 Y End Point R 1 2 0 1 Delimiter CR CR LF R 1 X Start Point R 1 2 0 2 Delimiter CR CR LF R 1 X End Point R 1 2 0 3 Delimite...

Page 116: ...01 100 Delimiter CR CR LF Load 9999 to 9999 Time 0 1 to 10 0 second Displacement 9999 to 32000 Displacement Stop 0 1 to 10 0 second 2 0 0 0 0 0 103 102 101 100 Delimiter CR CR LF 10000 to 10000 2 0 1 0 0 0 0 0 101 100 Delimiter CR CR LF Y axis Start Point 0 25 1 50 2 100 3 200 4 300 5 400 6 500 7 1000 8 2000 9 3000 10 4000 11 5000 12 10000 13 20000 2 0 2 0 0 0 103 102 101 100 Delimiter CR CR LF Ti...

Page 117: ... 4 Delimiter CR CR LF R 1 Sct Start End end point R 1 3 0 5 Delimiter CR CR LF R 1 Load HI LO Limit HI limit R 1 3 0 6 Delimiter CR CR LF R 1 Load HI LO Limit LO limit R 1 3 0 7 Delimiter CR CR LF R 1 DPM HI LO Limit HI limit R 1 3 0 8 Delimiter CR CR LF R 1 DPM HI LO Limit LO limit R 1 3 0 9 Delimiter CR CR LF R 1 Start Load R 1 3 1 0 Delimiter CR CR LF R 1 Load Difference R 1 3 1 1 Delimiter CR ...

Page 118: ...rement Length 2000 3 0 6 0 0 0 103 102 101 100 Delimiter CR CR LF 9999 to 9999 3 0 7 0 0 0 103 102 101 100 Delimiter CR CR LF 9999 to 9999 3 0 8 0 0 104 103 102 101 100 Delimiter CR CR LF Waveform Reference Front 0 to 2047 Measurement Length 2000 Waveform Reference Back 2047 to 0 Measurement Length 2000 When End Displacement in Use Hold is selected 9999 to 32000 3 0 9 0 0 104 103 102 101 100 Delim...

Page 119: ... 0 2 Delimiter CR CR LF R 1 Compare Margin R 1 4 0 3 Delimiter CR CR LF R 1 Relative Point X axis R 1 4 0 4 Delimiter CR CR LF R 1 Relative Point Y axis R 1 4 0 5 Delimiter CR CR LF R 1 Load Reversing R 1 4 0 6 Delimiter CR CR LF R 1 DPM Reversing R 1 4 0 7 Delimiter CR CR LF R 1 HI Conditions Count R 1 4 0 8 Delimiter CR CR LF R 1 HI Conditions Range R 1 4 0 9 Delimiter CR CR LF R 1 LO Conditions...

Page 120: ...ack 2047 to 0 Measurement Length 2000 4 0 3 0 0 0 103 102 101 100 Delimiter CR CR LF 0 to 9999 4 0 4 0 0 0 103 102 101 100 Delimiter CR CR LF Time or displacement Front 0 to 2047 Measurement Length 2000 Displacement Back 2047 to 0 Measurement Length 2000 4 0 5 0 0 0 103 102 101 100 Delimiter CR CR LF 9999 to 9999 4 0 6 0 0 0 0 0 0 100 Delimiter CR CR LF 0 Off 1 On 4 0 7 0 0 0 0 0 0 100 Delimiter C...

Page 121: ...W 0 1 0 5 Overload W 0 1 0 6 Increment W 0 1 0 7 Analog Filter W 0 1 0 8 Digital Filter W 0 1 0 9 DZ Limit W 0 1 1 0 Digital LPF W 0 1 1 1 X axis Setting Time DPM Change W 0 2 0 0 Phase Select W 0 2 0 1 Wave Reference W 0 2 0 2 Unit W 0 2 0 3 Decimal Place W 0 2 0 4 Equiv Cal number of pulses W 0 2 0 6 Equiv Cal displacement value W 0 2 0 7 Measure Length W 0 2 0 8 DPM Positioning W 0 2 0 9 Digita...

Page 122: ...er CR CR LF 0 Time 1 Displacement 2 Continuous 3 Average 0 0 0 0 0 0 100 Delimiter CR CR LF 0 A B Phase 1 Only A Phase 0 0 0 0 0 0 100 Delimiter CR CR LF 0 Front 1 Back 0 0 0 0 102 101 100 Delimiter CR CR LF See 9 3 Unit setting list on page 149 0 0 0 0 0 0 100 Delimiter CR CR LF 0 0 1 0 0 2 0 00 3 0 000 106 105 104 103 102 101 100 Delimiter CR CR LF 1 to 1000000 0 0 104 103 102 101 100 Delimiter ...

Page 123: ... 0 3 0 0 Data Bit W 0 3 0 1 Parity Bit W 0 3 0 2 Stop Bit W 0 3 0 3 Delimiter W 0 3 0 4 Header W 0 3 0 5 Flow Control W 0 3 0 6 Com Mode W 0 3 0 7 System Setting Backlight ON Time W 0 4 0 0 Language W 0 4 0 1 Work Protect W 0 4 0 2 First Protect W 0 4 0 3 Undefined W 0 4 0 4 Backlight bright dark W 0 4 0 5 Option Setting ...

Page 124: ...100 Delimiter CR CR LF 0 CR 1 CR LF 0 0 0 0 0 0 100 Delimiter CR CR LF 0 None 1 STX 0 0 0 0 0 0 100 Delimiter CR CR LF 0 Off 1 RTS CTS Control 0 0 0 0 0 0 100 Delimiter CR CR LF 0 Normal 1 Hold Point Mode 0 0 0 0 0 101 100 Delimiter CR CR LF 0 to 99 minute 0 0 0 0 0 0 100 Delimiter CR CR LF 0 Japanese 1 English 0 0 0 0 0 0 100 Delimiter CR CR LF 0 Not Protect 1 Protect 0 0 0 0 0 0 100 Delimiter CR...

Page 125: ... 0 Measurement Start Condition Setting Start Condition W 1 1 0 0 Start Level W 1 1 0 1 Stop Condition W 1 1 0 2 Stop Level W 1 1 0 3 Display Range Setting Y Start Point W 1 2 0 0 Y End Point W 1 2 0 1 X Start Point W 1 2 0 2 X End Point W 1 2 0 3 Hold Setting Change of Sct common to all work W 1 3 0 0 Use Sct W 1 3 0 1 Sct No for RS 232C communications W 1 3 0 2 ...

Page 126: ...1 to 10 0 second 0 0 104 103 102 101 100 Delimiter CR CR LF 10000 to 10000 0 0 0 0 0 101 100 Delimiter CR CR LF Y axis Start Point 0 25 1 50 2 100 3 200 4 300 5 400 6 500 7 1000 8 2000 9 3000 10 4000 11 5000 12 10000 13 20000 0 0 0 103 102 101 100 Delimiter CR CR LF Time or displacement Front 0 to 2000 Measurement Length 2000 Displacement Back 2000 to 0 Measurement Length 2000 0 0 0 0 0 101 100 De...

Page 127: ... W 1 3 0 4 Sct Start End end point Note1 W 1 3 0 5 Load HI LO Limit HI limit Note1 W 1 3 0 6 Load HI LO Limit LO limit Note1 W 1 3 0 7 DPM HI LO Limit HI limit Note1 W 1 3 0 8 DPM HI LO Limit LO limit Note1 W 1 3 0 9 Start Load W 1 3 1 0 Load Difference W 1 3 1 1 Rate W 1 3 1 2 Ordinal W 1 3 1 3 Interval AB A W 1 3 1 4 Interval AB B W 1 3 1 5 Section 1 to 5 ...

Page 128: ...999 to 9999 Setting HI limit LO limit is unacceptable 0 0 0 103 102 101 100 Delimiter CR CR LF 9999 to 9999 Setting HI limit LO limit is unacceptable 0 0 104 103 102 101 100 Delimiter CR CR LF Waveform Reference Front 0 to 2047 Measurement Length 2000 Waveform Reference Back 2047 to 0 Measurement Length 2000 When End Displacement in Use Hold is selected 9999 to 32000 Setting HI limit LO limit is u...

Page 129: ...W 1 4 0 0 Compare Area start point Note1 W 1 4 0 1 Compare Area end point Note1 W 1 4 0 2 Compare Margin W 1 4 0 3 Relative Point X axis W 1 4 0 4 Relative Point Y axis W 1 4 0 5 Load Reversing W 1 4 0 6 DPM Reversing W 1 4 0 7 HI Conditions Count W 1 4 0 8 HI Conditions Range W 1 4 0 9 LO Conditions Count W 1 4 1 0 LO Conditions Range W 1 4 1 1 ...

Page 130: ...h 2000 Setting Start point End point is unacceptable Displacement Back 2047 to 0 Measurement Length 2000 Setting Start point End point is unacceptable 0 0 0 103 102 101 100 Delimiter CR CR LF 0 to 9999 0 0 0 103 102 101 100 Delimiter CR CR LF Time or displacement Front 0 to 2047 Measurement Length 2000 Displacement Back 2047 to 0 Measurement Length 2000 0 0 0 103 102 101 100 Delimiter CR CR LF 999...

Page 131: ...he Load HI Limit value in Please write 9999 in the Load LO Limit value beforehand Example 2 When you change the Section Start End Please write 2047 Time or Displacement Front and 2047 Displacement Back in at the start point and the end point in all sections beforehand in order of End Point of Section 5 Start Point of Section 5 End Point of Section 4 End Point of Section 1 and Start Point of Sectio...

Page 132: ... No is written with the currently specified Work No it will be reflected afterward throughout reading and writing of hold settings This section No is just for RS 232C communications The TM500 s section is not changed Also the Section display in Hold Setting is not changed About communications during measurement During measurement writing or calibration cannot be carried out through communications ...

Page 133: ...5 COMMUNICATIONS 124 Chapter 5 COMMUNICATIONS About messages Unless otherwise noted all the messages are in ASCII code ...

Page 134: ... time bright dark switching time of the backlight are set up When you use it in the state which a display is always in sight set the ON time to 0 minutes When you want the backlight always bright set 0 minutes for both the ON time and the Low time The backlight is turned bright by touching the panel when the backlight is turned off or it is dark Ex Set 60 minutes to ON time 10 minutes to Low time ...

Page 135: ...ers can be changed Operation Setting range Not Protect Protect Main screen Setting First Setting System Setting First Protect Initialization Parameters are brought back to factory defaults Setting range First Setting All the set values of the first setting parameters other than the equipment s specific settings Work Setting All work setting parameters All First Setting Work Setting The TM500 s spe...

Page 136: ... that the memory is free from defects The results are displayed in a short time after at the lower right of the screen is pressed Also check the version here Operation Main screen Setting First Setting System Setting Self Check MEM Check EXT Check Check that the external input output signals operate On outputs pressed pins turn ON On inputs ON recognized pins turn yellow Operation Main screen Sett...

Page 137: ...f Check PUI Check COM Check Check that RS 232C reception and transmission are in proper operation Press the Trns Key the same statement as in display read is transmitted and the received data is displayed in the Rx Data section Also in the case of a parity error framing error the Parity Frame lamp turns red Operation Main screen Setting First Setting System Setting Self Check COM Check SDC Check O...

Page 138: ... Main screen Setting First Setting System Setting Time Adjust 1 Press on the numeric keypad to flash the place you want to set Each time you press the flashing place changes as Year Month Day Hour Minute Second Year 2 Input a numeric value Input all of Year Month Day Hour Minute Second in two digits Year 00 to 79 last two digits of year Month 01 to 12 Day 01 to 31 The last day changes according to...

Page 139: ...and judgment points can be automatically preserved on an SD memory card upon completion of measurement A wave No can be set on each waveform Operation Main screen Setting First Setting Option Setting SD Card SD memory card insertion 1 Open the SD card slot cover of the main unit 2 Insert an SD memory card paying attention to its cutoff corner as shown at the right 3 Push in until you hear it click...

Page 140: ...form Preservation by the Automatic Operation This setting is to automatically preserve the present measurement waveform data and judgment point data on an SD memory card upon completion of measurement Setting range Off On Overwrite The oldest file is erased and the present waveform is preserved when SD memory card is full On Not Overwrite It does not overwrite when SD memory card is full Operation...

Page 141: ...ry card Operation Setting range All Parameter Comparison Wave Main screen Setting First Setting Option Setting SD Card Preserv of Set 2 Press to start preservation Point It takes about 1s to write a measurement waveform on average It varies depending on conditions When Measurement Waveform Preservation by the Automatic Operation is On Overwrite and SD memory card is full present waveform is preser...

Page 142: ...in a new file Reading of set values from an SD memory card 1 Press Setting range Param Not In The TM500 s specific settings remain but all the other parameters are restored Param In The TM500 s specific settings do not remain and all the parameters are restored Comparison Wave Only comparison waveform data are reconstructed The TM500 s specific settings are the set values marked with in 9 2 Settin...

Page 143: ... the SD memory card slot or if it is properly inserted Error 02 Initialization error Initialization of the SD memory card was unsuccessful Release the error and format the SD memory card again Error 03 The format is incompatible The TM500 format is FAT16 Error 04 SD memory card processing is not ready Error 33 The SD memory card is write protected Error 88 There is no file that can be read by the ...

Page 144: ...annulled to release the error when it occurs during Measurement Waveform Preservation by the Automatic Operation Operation Main screen Setting First Setting Option Setting SD Card Error Release 2 Press to release the present error SD memory card error release flow during Measurement Waveform Preservation by the Automatic Operation SD memory card in normal condition waiting for processing Resumptio...

Page 145: ...t Setting System Setting Self Check SDC Check 2 Press SD memory card writing and reading are checked If there is any error the error is displayed The data in processing can also be annulled to release the error by turning the power off and then on again or setting Measurement Waveform Preservation by the Automatic Operation to Off Point ...

Page 146: ... the UTMⅡ voltage output terminal for input voltage confirmation Use terminal C 55 111A manufactured by Miraial or an equivalent φ2 Depth 6mm Compatible terminal C 55 155B manufactured by Miraial or an equivalent Drive power supply for UTMⅡ Power supply voltag DC24V One UTMⅡ at the maximum Sensor input for displacement Maximum input frequency 50kHz Internal counting range Approx 1000000 Adaptable ...

Page 147: ...ch varies depending on the operating condition and preservation environment For the categories of parameters see 9 2 Setting item list on p 144 Interface RS 232C communication interface Start stop system Baud rate 1200 2400 4800 9600 19200 38400 bps Data bit 7 8 bit Parity bit None Even Odd Stop bit 1 2 bit Delimiter CR CR LF Header None STX Flow Control Off RTS CTS control All parameters can be r...

Page 148: ...Measurement waveforms and judgment points can automatically be preserved An SD card of 1GB is attached Approx 80 waveforms can be preserved by 1MB General performance Power supply voltage DC24V 15 Power consumption 20W max Inrush current Typ 2A 10msec at ordinary temperature cold start Operating conditions Temperature Operating temperature range 10 to 40 Storage temperature range 20 to 60 Humidity...

Page 149: ...8 SPECIFICATIONS 140 Chapter 8 SPECIFICATIONS 8 2 Outside dimensions TM500 TORQUE MONITOR ࠉ ࠉ ࠉ Unit mm ...

Page 150: ... port Touch panel LCD LCD controller RS 232C SD memory Control Control Port Lithium battery communications I F VCC DC 24V IN Standard Option Mountable shows photocoupler isolation External flash ROM card slot voltage Change of constant A D converter simultaneously input output 1 5 MONITOR SIG IN 5V DC SIG GND PWR 24V PWR 0V DC24V Pulse counter Pulse input for displacement standard open collector R...

Page 151: ...ero Cal P36 Equiv Cal P36 Actual Cal P36 Overload P36 Increment P37 Analog Filter P37 Digital LPF P37 Digital Filter P37 DZ Limit P37 Display Range Setting Y Start Point P50 Y End Point P50 X Start Point P51 X End Point P51 Change of Sct P53 Use Sct P53 Use Hold P53 Sct Start End P58 Load HI LO Limit P58 DPM HI LO Limit P59 Measurement Start Start Condition P43 Start Level P44 Stop Condition P44 S...

Page 152: ...26 Self Check P126 Password P129 Time Adjust P129 Speed P81 Data Bit P81 Stop Bit P82 Parity Bit P82 Delimiter P82 Header P82 Flow Control P82 Com Mode P82 Reference Wave P64 Compare Area P65 Shift P66 Tie Drawing P66 Compare Margin P67 Relative P67 Relative Point P67 Load Reversing P68 DPM Reversing P68 HI Conditions P68 LO Conditions P68 Wave Save P68 Waveform Comparison Setting Communication Se...

Page 153: ...ter 0 2 to 999 Times 0 Times N DZ Limit 0 to 9999 99 99Nm N X axis Setting Time DPM Change 0 Time 1 Displacement 2 Continuous 3 Average Displacement N Phase Select 0 A B Phase 1 Only A Phase A B Phase N Wave Reference 0 Front 1 Back Front N Unit 1 See 9 3 Unit setting list on p 149 N Zero Cal 1 0 to 1000000 0 N Equiv Cal 1 number of pulses 1 to 1000000 2000 N Equiv Cal 1 displacement value 99999 t...

Page 154: ...t Data Only Release Communication Setting Speed 0 1200 1 2400 2 4800 3 9600 4 19 2k 5 38 4k bps 19 2kbps N Data Bit 0 7 1 8 bit 8bit N Stop Bit 0 1 1 2 bit 1bit N Parity Bit 0 None 1 Even 2 Odd Even N Delimiter 0 CR 1 CR LF CR N Header 0 None 1 STX None N Flow Control 0 Off 1 RTS CTS Control Off N Com Mode 0 Normal 1 Hold Point Mode Normal N System Setting Backlight ON Time bright dark 0 to 9999 1...

Page 155: ...rnal Input Load S Start Level External Input Load 9999 to 9999 External Input Displacement 9999 to 32000 1 00Nm S Stop Condition 0 Only Forced Stop 1 Load 2 Time 3 Displacement 4 Displacement Stop 3 and 4 can be set only when the X axis of the waveform represents displacement Only Forced Stop S Stop Level Load 9999 to 9999 Time 0 1 to 10 0 second Displacement 9999 to 32000 Displacement Stop 0 1 to...

Page 156: ...ge of Sct common to all work 0 External Input 1 Setting 0 can be set only when the time or displacement Front Setting S Use Sct 1 to 5 1 S Sct No for RS 232C communications 0 Sct1 1 Sct2 2 Sct3 3 Sct4 4 Sct5 S Section 1 to 5 Use Hold 0 Always 1 Sample 2 Peak 3 Bottom 4 Peak to Peak 5 Relative Maximum 6 Relative Minimum 7 Inflection Point 8 Average 9 End Displacement Always S Sct Start End start po...

Page 157: ...rement Length 2000 Displacement Back 2047 to 0 Measurement Length 2000 0 0 to 409 4 S Shift Range Time or displacement Front 0 to 2047 Measurement Length 2000 Displacement Back 2047 to 0 Measurement Length 2000 Amount of movement 19998 to 19998 0 0 to 409 4 0 00Nm Tie Drawing Compare Margin 0 to 9999 0Nm S Relative common to all work 0 Off 1 On Off S Relative Point X axis Time or displacement Fron...

Page 158: ...m 33 MPa 50 in 60 mg m 94 A 7 lb 17 mNm 34 GPa 51 ft 61 kg m 95 kA 8 dyne 18 Nm 35 N m2 62 kgm s 96 μV 9 kdyne 19 kNm 36 μbar 63 kgm2 s 97 mV 10 oz 20 MNm 37 mbar 64 kgm2 98 V 21 ftlb 38 bar 65 mPas 99 kV 22 inlb 39 mmHg 66 Pas 100 Ω 23 inoz 40 inH2O 67 m2 s 101 kΩ 24 Ncm 41 ftH2O 68 mm s 102 MΩ 25 gcm 42 psia 69 m s 103 W 26 kgcm 43 psig 70 mm min 104 kW 27 kgm 44 atom 71 cm min 105 MW 72 m min 1...

Page 159: ...considered that reversely directed force is applied to the sensor Check around the sensor If such reversely directed force cannot be identified and the error cannot still be removed break s in the cables mistake s in wiring or sensor failure is considered A signal equivalent to a display value beyond 9999 is input It is considered that unexpectedly excessive load is applied to the sensor Perform c...

Page 160: ...nt will not go beyond the internal count range Also input the DPM Positioning signal at an appropriate time because inputting the DPM Positioning signal clears the internal count to zero The sensor output pulse count is below the TM500 internal count range Set so that the sensor output pulse count will not drop below the internal count range Also input the DPM Positioning signal at an appropriate ...

Page 161: ...calibration range Bring the sensor input into the signal input range internal count range Load Make the load indicated value 9999 to 9999 Displacement Make the displacement indicated value 9999 to 32000 Error Error release After the indicated value falls within the set Overload value turn OFF ON the Reset input or press on the Main screen Turn OFF ON the Reset input or press on the Main screen Or ...

Page 162: ...o the equivalent circuit diagram Check to see if the power is on External input output signals require external power supply Turn on the power Are the set data erased when the power is turned off The set data are not erased even if the power is turned off Are the set data erased if no power is applied for a long time The TM500 preserves the settings for approx 5 years with the power off However th...

Page 163: ...6 1 EN55011 EN61000 4 2 EN61000 4 3 EN61000 4 4 EN61000 4 5 EN61000 4 6 EN61000 4 8 CAUTION Since the TM500 is defined as open type built in equipment be sure to use it as installed and fixed to a panel etc Use shielded cables for encoder RS 232C external input output and UTM EMC Directive EN61000 4 5 Lightning Surge Immunity is met by the TM500 body in combination with a lightning surge protector...

Page 164: ...M PT 2 PE S 24AC ST DIN rail mount type Lightning surge protector 6 4 2 5 3 1 L N IN OUT L N PT 2 PE S 24AC ST PT BE FM Lightning surge protector TM500 DC IN To the DC 24V power Be sure to ground of the lightning surge protector Without grounding it will not function as a lightning surge protector Attention No lightning surge protector is included as standard optionally available Purchase it from ...

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