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PERIODIC INSPECTION
PERIODIC INSPECTION
4-16
4-16
PERIODICAL CHECK SCHEDULE
PERIODICAL CHECK SCHEDULE
This check schedule is worked out on the assumption that the lift truck will be used under typical working
This check schedule is worked out on the assumption that the lift truck will be used under typical working
conditions. If the lift truck
conditions. If the lift truck
is used under severer working conditions, e
is used under severer working conditions, e
arlier check is required.
arlier check is required.
(
(
○
○
: Check and adjust,
: Check and adjust,
●
●
: Replace or add)
: Replace or add)
ELECTRIC SYSTEM
ELECTRIC SYSTEM
C
C
h
h
e
e
c
c
k
k
i
i
n
n
g
g
i
i
t
t
e
e
m
m
S
S
e
e
r
r
v
v
i
i
c
c
e
e
R
R
e
e
q
q
u
u
i
i
r
r
e
e
d
d
T
T
o
o
o
o
l
l
/
/
r
r
e
e
m
m
e
e
d
d
y
y
Before work
Before work
or shift
or shift
Weekly
Weekly
(50 hrs.)
(50 hrs.)
Monthly
Monthly
(200 hrs.)
(200 hrs.)
Trimonthly
Trimonthly
(600 hrs.)
(600 hrs.)
Semiannually
Semiannually
(1200 hrs.)
(1200 hrs.)
Annu
Annu
ally
ally
(2400 hrs.)
(2400 hrs.)
Battery
Battery
Ch
Ch
ec
ec
k f
k f
or
or
co
co
nt
nt
am
am
in
in
at
at
ion
ion
of
of
ba
ba
tt
tt
er
er
y c
y c
as
as
e
e
Cl
Cl
ea
ea
ni
ni
ng
ng
○
○
○
○
○
○
○
○
○
○
Check electrolyte level
Check electrolyte level
Add if
Add if
necessary
necessary
○
○
○
○
○
○
○
○
○
○
○
○
Check specic gravity
Check specic gravity
Measure and
Measure and
adjust
adjust
○
○
○
○
○
○
○
○
○
○
Give equalizing charge
Give equalizing charge
○
○
○
○
○
○
○
○
C
C
h
h
e
e
c
c
k
k
f
f
o
o
r
r
i
i
n
n
s
s
u
u
l
l
a
a
t
t
i
i
o
o
n
n
C
C
h
h
e
e
c
c
k
k
○
○
○
○
○
○
Controller
Controller
Ch
Ch
ec
ec
k f
k f
or
or
co
co
nt
nt
am
am
in
in
at
at
io
io
n o
n o
f t
f t
he
he
su
su
rf
rf
ac
ac
e
e
Cl
Cl
ea
ea
ni
ni
ng
ng
○
○
○
○
○
○
○
○
Check for rough contact points of
Check for rough contact points of
contactor
contactor
Check
Check
○
○
○
○
○
○
○
○
Ch
Ch
ec
ec
k f
k f
or
or
th
th
e g
e g
ap
ap
be
be
tw
tw
ee
ee
n c
n c
on
on
ta
ta
ct
ct
s
s
Ch
Ch
ec
ec
k /
k /
Ad
Ad
ju
ju
st
st
○
○
C
C
h
h
e
e
c
c
k
k
f
f
o
o
r
r
i
i
n
n
s
s
u
u
l
l
a
a
t
t
i
i
o
o
n
n
M
M
e
e
a
a
s
s
u
u
r
r
e
e
○
○
○
○
○
○
C
C
h
h
e
e
c
c
k
k
f
f
o
o
r
r
l
l
o
o
o
o
s
s
e
e
c
c
o
o
n
n
n
n
e
e
c
c
t
t
i
i
o
o
n
n
s
s
C
C
h
h
e
e
c
c
k
k
○
○
○
○
○
○
○
○
Motors
Motors
Check brushes for wear (pump, power
Check brushes for wear (pump, power
steering)
steering)
Replace if
Replace if
needed
needed
○
○
○
○
○
○
Check for roughness of c
Check for roughness of c
ommutator
ommutator
(pump, power steering)
(pump, power steering)
Adjust
Adjust
○
○
○
○
○
○
C
C
h
h
e
e
c
c
k
k
f
f
o
o
r
r
p
p
r
r
o
o
p
p
e
e
r
r
o
o
p
p
e
e
r
r
a
a
t
t
i
i
o
o
n
n
C
C
h
h
e
e
c
c
k
k
○
○
○
○
○
○
C
C
h
h
e
e
c
c
k
k
f
f
o
o
r
r
n
n
o
o
i
i
s
s
e
e
C
C
h
h
e
e
c
c
k
k
○
○
○
○
○
○
C
C
h
h
e
e
c
c
k
k
f
f
o
o
r
r
i
i
n
n
s
s
u
u
l
l
a
a
t
t
i
i
o
o
n
n
M
M
e
e
a
a
s
s
u
u
r
r
e
e
○
○
○
○
○
○
C
C
h
h
e
e
c
c
k
k
f
f
o
o
r
r
c
c
o
o
n
n
t
t
a
a
m
m
i
i
n
n
a
a
t
t
i
i
o
o
n
n
C
C
l
l
e
e
a
a
n
n
i
i
n
n
g
g
○
○
○
○
Wiring,
Wiring,
terminals,
terminals,
connectors,
connectors,
couplers
couplers
C
C
h
h
e
e
c
c
k
k
f
f
o
o
r
r
l
l
o
o
o
o
s
s
e
e
n
n
e
e
s
s
s
s
R
R
e
e
t
t
i
i
g
g
h
h
t
t
e
e
n
n
○
○
○
○
○
○
○
○
○
○
○
○
Check battery connectors for damage or
Check battery connectors for damage or
looseness
looseness
Check
Check
○
○
○
○
○
○
○
○
C
C
h
h
e
e
c
c
k
k
f
f
o
o
r
r
d
d
a
a
m
m
a
a
g
g
e
e
C
C
h
h
e
e
c
c
k
k
○
○
○
○
○
○
○
○
○
○
○
○
C
C
h
h
e
e
c
c
k
k
f
f
o
o
r
r
d
d
i
i
s
s
c
c
o
o
l
l
o
o
r
r
a
a
t
t
i
i
o
o
n
n
C
C
h
h
e
e
c
c
k
k
○
○
○
○
○
○
○
○
Check battery connector’s contacts for
Check battery connector’s contacts for
surface roughness and spring effect
surface roughness and spring effect
Check
Check
○
○
○
○
Lights, lamps
Lights, lamps
and horn
and horn
C
C
h
h
e
e
c
c
k i
k i
n
n
s
s
t
t
r
r
u
u
m
m
e
e
n
n
t p
t p
a
a
n
n
e
e
l f
l f
o
o
r o
r o
p
p
e
e
r
r
a
a
t
t
i
i
o
o
n
n
C
C
h
h
e
e
c
c
k
k
○
○
○
○
○
○
○
○
○
○
○
○
C
C
h
h
e
e
c
c
k
k
f
f
o
o
r
r
p
p
r
r
o
o
p
p
e
e
r
r
o
o
p
p
e
e
r
r
a
a
t
t
i
i
o
o
n
n
o
o
f
f
h
h
o
o
r
r
n
n
C
C
h
h
e
e
c
c
k
k
○
○
○
○
○
○
○
○
○
○
○
○
C
C
h
h
e
e
c
c
k
k
b
b
a
a
c
c
k
k
-
-
u
u
p
p
b
b
u
u
z
z
z
z
e
e
r
r
f
f
o
o
r
r
o
o
p
p
e
e
r
r
a
a
t
t
i
i
o
o
n
n
C
C
h
h
e
e
c
c
k
k
○
○
○
○
○
○
○
○
○
○
○
○
Check work lights for proper operation
Check work lights for proper operation
and contamination
and contamination
Cleaning
Cleaning
○
○
○
○
○
○
○
○
○
○
○
○
Check rear lamp for proper operation
Check rear lamp for proper operation
and contamination (option)
and contamination (option)
Cleaning
Cleaning
○
○
○
○
○
○
○
○
○
○
○
○
Check turn signal for proper operation
Check turn signal for proper operation
and contamination (option)
and contamination (option)
Cleaning
Cleaning
○
○
○
○
○
○
○
○
○
○
○
○
Others
Others
Check direction shift switch for operation
Check direction shift switch for operation
and looseness
and looseness
Check
Check
○
○
○
○
○
○
○
○
Check safety device circuit for proper
Check safety device circuit for proper
operation (test fuses)
operation (test fuses)
Check
Check
○
○
○
○
○
○
○
○
Check accelerator pedal for operation
Check accelerator pedal for operation
and looseness
and looseness
Check
Check
○
○
○
○
○
○
○
○
C
C
h
h
e
e
c
c
k
k
f
f
o
o
o
o
t
t
s
s
w
w
i
i
t
t
c
c
h
h
f
f
o
o
r
r
o
o
p
p
e
e
r
r
a
a
t
t
i
i
o
o
n
n
C
C
h
h
e
e
c
c
k
k
○
○
○
○
○
○
○
○
○
○
○
○
https://www.forkliftpdfmanuals.com/
Summary of Contents for FRSB14-8
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