PREOPERA
PREOPERA
TIONAL
TIONAL
CHECKS
CHECKS
4-2
4-2
Before starting the day’s work or before each shift, make
Before starting the day’s work or before each shift, make
sure to inspect the following items for safe operation of
sure to inspect the following items for safe operation of
your lift truck an
your lift truck an
d increased productivity.
d increased productivity.
The following instructions cover the preoperational
The following instructions cover the preoperational
inspection of the lift truck in a sequence which will
inspection of the lift truck in a sequence which will
normally be followed.
normally be followed.
WARNING
WARNING
•
•
A truck t
A truck t
hat has failed an inspection must n
hat has failed an inspection must n
ot
ot
be operated. Hang a sign in the control area
be operated. Hang a sign in the control area
that says DO NOT OPERATE and remove the
that says DO NOT OPERATE and remove the
key, to make sure no one uses it. Then report
key, to make sure no one uses it. Then report
the problem to the supervisor and wait for
the problem to the supervisor and wait for
repairs to be completed.
repairs to be completed.
•
•
Before checking
Before checking
electr
electr
ical equipment,
ical equipment,
make
make
sure the battery connectors are disconnected.
sure the battery connectors are disconnected.
•
•
If avoidable to check th
If avoidable to check th
e truck with the f
e truck with the f
orks
orks
raised, make sure to put safety blocks between
raised, make sure to put safety blocks between
the bottom of the inner mast and the ground
the bottom of the inner mast and the ground
surface to prevent the forks from falling.
surface to prevent the forks from falling.
•
•
W h e n c h e c k i n g t h e t r u c k w i t h t h e m a s t
W h e n c h e c k i n g t h e t r u c k w i t h t h e m a s t
advanced, put a pallet or something rigid
advanced, put a pallet or something rigid
between the mast and the truck frame, so that
between the mast and the truck frame, so that
you will not be caught in between.
you will not be caught in between.
•
•
Take necessary safety measures, such as
Take necessary safety measures, such as
blocking the wheels, before starting inspection
blocking the wheels, before starting inspection
or servicing.
or servicing.
•
•
If oil leaks are found, wipe any spilt oil
If oil leaks are found, wipe any spilt oil
completely, locate the cause of the leakage and
completely, locate the cause of the leakage and
repair it. Oil leaks will cause re hazards.
repair it. Oil leaks will cause re hazards.
CAUTION
CAUTION
Waste fluid caused from lubricant change services
Waste fluid caused from lubricant change services
must not be thrown away thoughtlessly, because
must not be thrown away thoughtlessly, because
they will be a cause of air, water, earth pollution. The
they will be a cause of air, water, earth pollution. The
service personnel or employer is required to dispose
service personnel or employer is required to dispose
of it
of it
properly
properly
.
.
CAUTION IN CHECKING
CAUTION IN CHECKING
•
•
Use UniCarri
Use UniCarri
ers’
ers’
genuine parts only
genuine parts only
.
.
•
•
Use UniCarriers’ genuine or recommended lubricants only.
Use UniCarriers’ genuine or recommended lubricants only.
•
•
Clean the oil llers
Clean the oil llers
and grease ttings using a brush
and grease ttings using a brush
or cloth before supplying oil or greasing.
or cloth before supplying oil or greasing.
•
•
Oil level checks
Oil level checks
and supply should be
and supply should be
performed with
performed with
the truck parked on the level surface.
the truck parked on the level surface.
•
•
Prevent
Prevent
ive
ive
mainten
mainten
ance services
ance services
should be
should be
done
done
in an orderly manner with utmost care to prevent
in an orderly manner with utmost care to prevent
personal
personal
injury
injury
.
.
Items to be checked
Items to be checked
1.
1.
General
General
condition
condition
of
of
the
the
truck
truck
2.
2.
Defects
Defects
found
found
in
in
previous
previous
checking
checking
3. Wiring
3. Wiring
4.
4.
Batt
Batt
ery
ery
elec
elec
troly
troly
te
te
leve
leve
l
l
indi
indi
cator
cator
s
s
(option)
(option)
5.
5.
Battery
Battery
stopper
stopper
6.
6.
Load
Load
backrest
backrest
7. Forks
7. Forks
8.
8.
Trailing
Trailing
wheel
wheel
9. Piping
9. Piping
10.
10.
Drive
Drive
wheel
wheel
1
1
1.
1.
Overhead
Overhead
guard
guard
12.
12.
Hydraulic
Hydraulic
oil
oil
level
level
13.
13.
Brake
Brake
pedal
pedal
14.
14.
Position
Position
of operator’s
of operator’s
seat and
seat and
steering
steering
column
column
15.
15.
Seat
Seat
belt
belt
16.
16.
Steering
Steering
wheel
wheel
17.
17.
Instrument
Instrument
panel
panel
18. Horn
18. Horn
19.
19.
Back-up
Back-up
buzzer
buzzer
20. Lights
20. Lights
21.
21.
Load
Load
handling
handling
levers
levers
22.
22.
Mast
Mast
locking
locking
bolt
bolt
23.
23.
Lift
Lift
chain
chain
tension
tension
24.
24.
Battery
Battery
hook
hook
25.
25.
Battery
Battery
electrolyte
electrolyte
level
level
26.
26.
Braking
Braking
effect
effect
27.
27.
Electromagnetic
Electromagnetic
brake
brake
28.
28.
Foot
Foot
switch
switch
29.
29.
Steering
Steering
wheel
wheel
operation
operation
PREOPERATIONAL CHECKS
PREOPERATIONAL CHECKS
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