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UniCarriers FRSB14-8, Operation & Maintenance Manual

The UniCarriers FRSB14-8 is a versatile and reliable material handling product designed for efficient operation. Ensure smooth functioning and longevity of your equipment with the comprehensive Operation & Maintenance Manual available for free download from our website. Gain expertise in product usage and maintenance to maximize productivity.

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SPECIFICATIONS

SPECIFICATIONS

5-3

5-3

Truck model

Truck model

Leading particulars

Leading particulars

F

F

R

R

S

S

B

B

1

1

4

4

-

-

8

8

F

F

R

R

S

S

B

B

1

1

6

6

-

-

8

8

F

F

R

R

S

S

B

B

2

2

0

0

-

-

8

8

F

F

R

R

S

S

B

B

2

2

5

5

-

-

8

8

R

R

a

a

t

t

e

e

d

 

d

 

c

c

a

a

p

p

a

a

c

c

i

i

t

t

y

y

k

k

g

g

1

1

4

4

0

0

0

0

1

1

6

6

0

0

0

0

2

2

0

0

0

0

0

0

2

2

5

5

0

0

0

0

L

L

o

o

a

a

d

 

d

 

c

c

e

e

n

n

t

t

e

e

r

r

m

m

m

m

6

6

0

0

0

0

M

M

a

a

x

x

.

 

.

 

l

l

i

i

f

f

t

t

i

i

n

n

g

 

g

 

h

h

e

e

i

i

g

g

h

h

t

t

A

A

m

m

m

m

5

5

0

0

0

0

0

0

F

F

r

r

e

e

e

 

e

 

l

l

i

i

f

f

t

t

C

m

C

m

m

m

1

1

3

3

8

8

0

0

1

1

3

3

9

9

0

0

R

R

e

e

a

a

c

c

h

 

h

 

s

s

t

t

r

r

o

o

k

k

e

e

B

B

m

m

m

m

5

5

9

9

5

5

5

5

9

9

0

0

7

7

0

0

5

5

L

L

i

i

f

f

t

t

i

i

n

n

g  

g  

s

s

p

p

e

e

e

e

d  

d  

(

(

w

w

i

i

t

t

h

h

o

o

u

u

t  

t  

l

l

o

o

a

a

d

d

)

)

m

m

m

m

/

/

s

s

5

5

8

8

0

0

4

4

8

8

0

0

L

L

i

i

f

f

t

t

i

i

n

n

g

 

g

 

s

s

p

p

e

e

e

e

d

 

d

 

(

(

w

w

i

i

t

t

h

 

h

 

l

l

o

o

a

a

d

d

)

)

m

m

m

m

/

/

s

s

3

3

4

4

0

0

3

3

0

0

5

5

2

2

8

8

0

0

Traveling speed (without load)

Traveling speed (without load)

(both forward and backward)

(both forward and backward)

S

 

S

 

m

m

o

o

d

d

e

e

k

k

m

m

/

/

h

h

1

1

0

0

.

.

0

0

1

1

1

1

.

.

0

0

P

 

P

 

m

m

o

o

d

d

e

e

k

k

m

m

/

/

h

h

9

9

.

.

5

5

1

1

0

0

.

.

5

5

E

 

E

 

m

m

o

o

d

d

e

e

k

k

m

m

/

/

h

h

9

9

.

.

0

0

1

1

0

0

.

.

0

0

Traveling speed (with load)

Traveling speed (with load)

(both forward and backward)

(both forward and backward)

S

 

S

 

m

m

o

o

d

d

e

e

k

k

m

m

/

/

h

h

9

9

.

.

0

0

9

9

.

.

5

5

P

 

P

 

m

m

o

o

d

d

e

e

k

k

m

m

/

/

h

h

8

8

.

.

5

5

9

9

.

.

0

0

E

 

E

 

m

m

o

o

d

d

e

e

k

k

m

m

/

/

h

h

8

8

.

.

0

0

8

8

.

.

5

5

G

G

r

r

a

a

d

d

e

e

a

a

b

b

i

i

l

l

i

i

t

t

y

 

y

 

(

(

w

w

i

i

t

t

h

h

o

o

u

u

t

 

t

 

l

l

o

o

a

a

d

d

)

)

%

%

1

1

0

0

.

.

5

5

1

1

2

2

.

.

5

5

G

G

r

r

a

a

d

d

e

e

a

a

b

b

i

i

l

l

i

i

t

t

y

 

y

 

(

(

w

w

i

i

t

t

h

 

h

 

l

l

o

o

a

a

d

d

)

)

%

%

9

9

.

.

0

0

9

9

.

.

5

5

M

M

i

i

n

n

.  

.  

t

t

u

u

r

r

n

n

i

i

n

n

g  

g  

r

r

a

a

d

d

i

i

u

u

s  

s  

(

(

m

m

o

o

s

s

t  

t  

o

o

u

u

t

t

s

s

i

i

d

d

e  

e  

o

o

f  

f  

b

b

o

o

d

d

y

y

)

)

D

D

m

m

m

m

1

1

7

7

1

1

0

0

1

1

7

7

7

7

5

5

1

1

9

9

3

3

0

0

O

O

v

v

e

e

r

r

a

a

l

l

l

 

l

 

l

l

e

e

n

n

g

g

t

t

h

h

E

E

m

m

m

m

2

2

3

3

3

3

0

0

2

2

4

4

0

0

0

0

2

2

4

4

4

4

0

0

O

O

v

v

e

e

r

r

a

a

l

l

l

 

l

 

w

w

i

i

d

d

t

t

h

h

J

J

m

m

m

m

1

1

2

2

7

7

0

0

1

1

3

3

4

4

8

8

O

O

v

v

e

e

r

r

a

a

l

l

l  

l  

h

h

e

e

i

i

g

g

h

h

t  

t  

(

(

o

o

v

v

e

e

r

r

h

h

e

e

a

a

d  

d  

g

g

u

u

a

a

r

r

d

d

)

)

G

G

m

m

m

m

2

2

1

1

8

8

0

0

2

2

2

2

4

4

5

5

O

O

v

v

e

e

r

r

a

a

l

l

l

 

l

 

h

h

e

e

i

i

g

g

h

h

t

 

t

 

(

(

m

m

a

a

s

s

t

t

)

)

F

F

m

m

m

m

2

2

2

2

8

8

0

0

2

2

2

2

8

8

5

5

O

O

v

v

e

e

r

r

a

a

l

l

l  

l  

h

h

e

e

i

i

g

g

h

h

t  

t  

(

(

M

M

a

a

x

x

.  

.  

h

h

e

e

i

i

g

g

h

h

t  

t  

d

d

u

u

r

r

i

i

n

n

g  

g  

w

w

o

o

r

r

k

k

)

)

H

H

m

m

m

m

5

5

9

9

3

3

0

0

W

W

h

h

e

e

e

e

l

 

l

 

b

b

a

a

s

s

e

e

K

K

m

m

m

m

1

1

4

4

4

4

5

5

1

1

4

4

9

9

5

5

1

1

6

6

5

5

0

0

T

T

r

r

e

e

a

a

d

 

d

 

(

(

f

f

r

r

o

o

n

n

t

 

t

 

w

w

h

h

e

e

e

e

l

l

)

)

L

L

m

m

m

m

1

1

1

1

6

6

0

0

1

1

2

2

0

0

0

0

F

F

o

o

r

r

k

 

k

 

s

s

i

i

z

z

e

 

e

 

(

(

l

l

e

e

n

n

g

g

t

t

h

h

)

)

M

M

m

m

m

m

1

1

0

0

7

7

0

0

F

F

o

o

r

r

k

 

k

 

s

s

i

i

z

z

e

 

e

 

(

(

w

w

i

i

d

d

t

t

h

h

)

)

N

N

m

m

m

m

1

1

2

2

2

2

F

F

o

o

r

r

k

 

k

 

s

s

i

i

z

z

e

 

e

 

(

(

t

t

h

h

i

i

c

c

k

k

n

n

e

e

s

s

s

s

)

)

O

O

m

m

m

m

4

4

0

0

4

4

5

5

F

F

o

o

r

r

k

 

k

 

s

s

p

p

a

a

c

c

i

i

n

n

g

g

P

P

m

m

m

m

2

2

4

4

5

 

5

 

-

 

-

 

7

7

3

3

5

5

T

T

r

r

u

u

c

c

k  

k  

w

w

e

e

i

i

g

g

h

h

t  

t  

(

(

w

w

i

i

t

t

h  

h  

b

b

a

a

t

t

t

t

e

e

r

r

y

y

)

)

k

k

g

g

3

3

1

1

0

0

0

0

3

3

6

6

5

5

0

0

3

3

8

8

6

6

5

5

M

M

a

a

s

s

t

 

t

 

w

w

e

e

i

i

g

g

h

h

t

t

k

k

g

g

8

8

5

5

0

0

9

9

2

2

5

5

Drive motor 

Drive motor 

R

R

a

a

t

t

e

e

d

 

d

 

o

o

u

u

t

t

p

p

u

u

t

t

k

k

W

W

/

/

m

m

i

i

n

n

4

4

.

.

3

 

3

 

/

 

/

 

6

6

0

0

6

6

.

.

1

 

1

 

/

 

/

 

6

6

0

0

Pump motor 

Pump motor 

R

R

a

a

t

t

e

e

d

 

d

 

o

o

u

u

t

t

p

p

u

u

t

t

k

k

W

W

/

/

m

m

i

i

n

n

1

1

1

1

.

.

0

 

0

 

/

 

/

 

5

5

Power steering motor 

Power steering motor 

R

R

a

a

t

t

e

e

d

 

d

 

o

o

u

u

t

t

p

p

u

u

t

t

k

k

W

W

/

/

m

m

i

i

n

n

0

0

.

.

5

5

5

 

5

 

/

 

/

 

6

6

0

0

S

S

p

p

e

e

e

e

d

 

d

 

c

c

o

o

n

n

t

t

r

r

o

o

l

 

l

 

u

u

n

n

i

i

t

t

F

F

E

E

T

 

T

 

i

i

n

n

v

v

e

e

r

r

t

t

e

e

r

 

r

 

u

u

n

n

i

i

t

t

P

P

u

u

m

m

p

 

p

 

c

c

o

o

n

n

t

t

r

r

o

o

l

 

l

 

u

u

n

n

i

i

t

t

F

F

E

E

T

 

T

 

D

D

C

 

C

 

c

c

h

h

o

o

p

p

p

p

e

e

r

 

r

 

u

u

n

n

i

i

t

t

Battery (option)

Battery (option)

T

T

y

y

p

p

e

e

D

D

I

I

N

N

4

4

3

3

5

5

3

3

1

1

C

C

C

C

a

a

p

p

a

a

c

c

i

i

t

t

y

y

A

A

H

H

/

/

5

5

h

h

4

4

2

2

0

 

0

 

-

 

-

 

4

4

6

6

5

5

5

5

6

6

0

 

0

 

-

 

-

 

6

6

2

2

0

0

V

V

o

o

l

l

t

t

a

a

g

g

e

e

V

V

4

4

8

8

T

T

i

i

r

r

e  

e  

(

(

t

t

r

r

a

a

i

i

l

l

i

i

n

n

g  

g  

w

w

h

h

e

e

e

e

l

l

)

)

2  

2  

-  

-  

2

2

5

5

5  

5  

x  

x  

1

1

1

1

4  

4  

(

(

u

u

r

r

e

e

t

t

h

h

a

a

n

n

e

e

)

)

2  

2  

-  

-  

2

2

6

6

7  

7  

x  

x  

1

1

3

3

5  

5  

(

(

u

u

r

r

e

e

t

t

h

h

a

a

n

n

e

e

)

)

T

T

i

i

r

r

e  

e  

(

(

d

d

r

r

i

i

v

v

e  

e  

w

w

h

h

e

e

e

e

l

l

)

)

3

3

3

3

0  

0  

x  

x  

1

1

4

4

5  

5  

(

(

u

u

r

r

e

e

t

t

h

h

a

a

n

n

e

e

)

)

3

3

8

8

0  

0  

x  

x  

1

1

6

6

5  

5  

(

(

u

u

r

r

e

e

t

t

h

h

a

a

n

n

e

e

)

)

Note: 

Note: 

The performance values and weights in this specic

The performance values and weights in this specic

ation table are given for trucks with the following battery weights:

ation table are given for trucks with the following battery weights:

 

 

FRSB14, 

FRSB14, 

16: 

16: 

750 

750 

kg, 

kg, 

FRSB20, 

FRSB20, 

25: 

25: 

939 

939 

kg

kg

    

https://www.forkliftpdfmanuals.com/

Summary of Contents for FRSB14-8

Page 1: ...ponsibility of the Operator and Supervisor to read and understand this manual manual Protect the earth and be kind to your lift truck Protect the earth and be kind to your lift truck OPERATION OPERATION MAINTENANCE MANUAL MAINTENANCE MANUAL FRSB14 FRSB14 8 8 FRSB16 FRSB16 8 8 FRSB20 FRSB20 8 8 FRSB25 FRSB25 8 8 Re Rea ach ch ty type pe https www forkliftpdfmanuals com ...

Page 2: ...https www forkliftpdfmanuals com ...

Page 3: ...etely familiar with the lift truck before using it If you have any completely familiar with the lift truck before using it If you have any questions see your dealer questions see your dealer This manual was compiled based on the standard models For trucks This manual was compiled based on the standard models For trucks other than the standard models only other than the standard models only the dif...

Page 4: ...https www forkliftpdfmanuals com ...

Page 5: ...T LIFT TRUCKS AND TRUCKS AND LOADS LOADS 1 9 1 9 INSPECTION INSPECTION 1 12 1 12 TRANSPORTING TRANSPORTING THE THE LIFT LIFT TRUCK TRUCK 1 13 1 13 MODIFICA MODIFICATIONS TIONS 1 14 1 14 HOW HOW THE LIFT THE LIFT TRUCK TRUCK WORKS WORKS 1 15 1 15 TRAVELING 1 17 TRAVELING 1 17 LOAD HANDLING 1 22 LOAD HANDLING 1 22 P PARKING ARKING 1 27 1 27 INSPECTION AND SERVICE 1 28 INSPECTION AND SERVICE 1 28 PRE...

Page 6: ...afety alert symbol It is used to warn the reader about a potential source of human injury To reader about a potential source of human injury To prevent injury or death make sure you understand prevent injury or death make sure you understand and follow all the safety messages following this safety and follow all the safety messages following this safety alert symbol alert symbol Signal word Signal...

Page 7: ...personnel supervisory personnel Pages 1 2 through 1 16 contain instructions Pages 1 2 through 1 16 contain instructions which should be enforced by the personnel which should be enforced by the personnel supervising the operation of the lift truck Please supervising the operation of the lift truck Please make sure the operators also read these pages make sure the operators also read these pages Pa...

Page 8: ...ent any part from accidentally catching on levers or other part from accidentally catching on levers or other parts of the truck or equipment For example parts of the truck or equipment For example shirts and trousers should have tight cuffs shirts and trousers should have tight cuffs Always wear Always wear a hard a hard hat and safety hat and safety shoes shoes Wear other Wear other protectiv pr...

Page 9: ...ES Designate the travel lanes for the lift truck and mark Designate the travel lanes for the lift truck and mark them clearly them clearly so they will be kept so they will be kept free of obstruction free of obstruction SET SPEED LIMITS SET SPEED LIMITS Example Example Yard Speed Yard Speed Limit Limit Set appropriate speed limits on your company Set appropriate speed limits on your company groun...

Page 10: ...ere other people or vehicles may pass All where other people or vehicles may pass All personnel must obey the guide s signals personnel must obey the guide s signals PROVIDE ADEQUATE LIGHTING PROVIDE ADEQUATE LIGHTING Safe operation requires well lit traveling routes so Safe operation requires well lit traveling routes so pedestrians and obstacles can be easily seen Use pedestrians and obstacles c...

Page 11: ...bject seems likely to fall on the truck If a heavy object seems likely to fall on the truck make every effort to prevent it from make every effort to prevent it from doing so doing so DO NOT USE LIFT TRUCKS IN DO NOT USE LIFT TRUCKS IN THE PRESENCE OF STRONG THE PRESENCE OF STRONG ELECTROMAGNETISM ELECTROMAGNETISM The electric and electronic control systems of the The electric and electronic contr...

Page 12: ...mples of improper use of a another vehicle are examples of improper use of a lift truck The types of uses speci ed in this manual lift truck The types of uses speci ed in this manual as improper must never be requested or permitted as improper must never be requested or permitted under any circumstances under any circumstances Examples of Improper Use Examples of Improper Use Transporting or lifti...

Page 13: ...light loads Do not raise people or allow them under forks No not raise people or allow them under forks No passengers allowed on truck passengers allowed on truck Park only in authorized areas never on inclines Park only in authorized areas never on inclines Lower forks to bottom put direction control in neutral Lower forks to bottom put direction control in neutral turn off key and make sure park...

Page 14: ...eight container with forks because there is danger of there is danger of the truck s tipping over the truck s tipping over If necessary have a quali ed operator use a If necessary have a quali ed operator use a hook or crane arm attachment hook or crane arm attachment USE STURDY PALLETS USE STURDY PALLETS Pallets and skids must be strong enough to Pallets and skids must be strong enough to withsta...

Page 15: ... 5 ton truck weighs almost 2 tons example a 1 5 ton truck weighs almost 2 tons when empty And then when loaded 80 to 90 when empty And then when loaded 80 to 90 of the total weight of the reach truck is usually of the total weight of the reach truck is usually concentrated on the trailing wheels Check the concentrated on the trailing wheels Check the strength of your floors and roadways and if str...

Page 16: ...to detect wear on these intervals Since it is dif cult to detect wear on these parts by visual inspection they must be replaced parts by visual inspection they must be replaced at the speci ed intervals because a failure would at the speci ed intervals because a failure would result in a falling load or runaway truck result in a falling load or runaway truck NEVER USE AN UN MAINTAINED NEVER USE AN...

Page 17: ...nough enough as well as strong enough Do not load or Do not load or unlo unload the lift truck when it is ad the lift truck when it is raining unless the ramps have a raining unless the ramps have anti slip surfaces nti slip surfaces Jack up the Jack up the trailer securel trailer securely to y to preven prevent it t it from from upending during loading or unloading upending during loading or unlo...

Page 18: ...iness and there is no successor in the longer in business and there is no successor in the interest to the business the user may arrange for interest to the business the user may arrange for a modi cation or alteration to a powered industrial a modi cation or alteration to a powered industrial truck provided however that the user shall truck provided however that the user shall a arrange for the m...

Page 19: ...shifts according to the center of gravity loaded it shifts according to the center of gravity of the load Since the center of gravity of the load of the load Since the center of gravity of the load changes whenever the mast assembly is advanced changes whenever the mast assembly is advanced or retracted along the outriggers or the forks are or retracted along the outriggers or the forks are raised...

Page 20: ... inertia and when it stops there is a momentary forward force resistance to stopping momentary forward force resistance to stopping As a result if As a result if the brakes are applied the brakes are applied suddenly while suddenly while the truck is traveling in reverse the backward force the truck is traveling in reverse the backward force will become strong enough to tip the truck over will bec...

Page 21: ...is at a complete stop and use the assist the truck is at a complete stop and use the assist grips grips When starting When starting Before starting your lift truck before turning the Before starting your lift truck before turning the key switch on follow the procedure g key switch on follow the procedure given below iven below Make sure Make sure there is no there is no one around the tr one aroun...

Page 22: ...ed truck is prone to tip over when it is unloaded truck is prone to tip over when it is turned turned sharply because the front of the truck is heavy A sharply because the front of the truck is heavy A loaded truck with the mast held high might tip over loaded truck with the mast held high might tip over if the truck is turned sharply resulting in personal if the truck is turned sharply resulting ...

Page 23: ... other locations where your vision is restricted restricted Come to Come to a complete stop a complete stop before crossing before crossing roads or at corners roads or at corners When going into areas where there When going into areas where there are limits in height and width use the are limits in height and width use the following precautions following precautions Make sure Make sure there is e...

Page 24: ...uck takes a The truck takes a little longe little longer than usual to r than usual to come to a stop on a slippery surface Brake the come to a stop on a slippery surface Brake the truck in plenty of time truck in plenty of time Do not turn off the key switch while Do not turn off the key switch while traveling traveling Do not turn off the key switch while traveling You Do not turn off the key sw...

Page 25: ... the truck carefully reckless driving and operation can cause personal injury or an and operation can cause personal injury or an accident accident When you are operating several trucks When you are operating several trucks When operating several trucks remember that When operating several trucks remember that their operating controls including the brake their operating controls including the brak...

Page 26: ...shed or cut if the hands or feet might be crushed or cut if the mast moves mast moves unexpectedly unexpectedly Never lift a person Never lift a person Never allow anyone to ride on the forks Never allow anyone to ride on the forks They might fall off and be injured They might fall off and be injured Never overload Never overload Do not exceed the rated load capacity Do not exceed the rated load c...

Page 27: ... to an accident Adjust the fork spread properly Adjust the fork spread properly Adjust the fork spread correctly to t the size of the Adjust the fork spread correctly to t the size of the load you are going to handle load you are going to handle Adjust the fork spread with your Adjust the fork spread with your feet feet Ad Adju just st t the he f for ork k sp spre read ad wi with th yo you ur r f ...

Page 28: ...alert for overhead hazards Be alert for overhead hazards Be careful not to let the mast or overhead guard Be careful not to let the mast or overhead guard contact any overhead power cables piping contact any overhead power cables piping sprinklers or overhead cross beams If part of sprinklers or overhead cross beams If part of the truck comes in contact with them the load the truck comes in contac...

Page 29: ...cause the sudden fall of hang up which might cause the sudden fall of loads or the carriage or make the truck tip over loads or the carriage or make the truck tip over Keep the lift chains stretched tight at all times Keep the lift chains stretched tight at all times Do not hang loads from wire Do not hang loads from wire ropes ropes attached directly to the forks attached directly to the forks Do...

Page 30: ...sed high Stop the operation or take necessary safety measures when a strong wind is blowing safety measures when a strong wind is blowing Do not operate the side shifter with Do not operate the side shifter with the forks raised the forks raised There is a danger that the truck may lose its lateral There is a danger that the truck may lose its lateral balance and ip over sideways The use of side b...

Page 31: ...s and other vehicles from bumping against the forks Park the truck at an out of traffic area and take Park the truck at an out of traffic area and take measures to keep people from passing under the measures to keep people from passing under the raised forks raised forks Remove the key from a Remove the key from a disabled truck disabled truck and put up a sign and put up a sign D DO O N NO OT T O...

Page 32: ...the designated supervisor The truck should be taken out of service supervisor The truck should be taken out of service until it has been restored to a safe operating condition until it has been restored to a safe operating condition Park on hard level ground Park on hard level ground Before performing inspection and maintenance Before performing inspection and maintenance make sure to park the tru...

Page 33: ...aking checks in Use caution when making checks in elevated locations elevated locations Do not climb on the truck frame to inspect or Do not climb on the truck frame to inspect or service the truck If you must climb up on the service the truck If you must climb up on the truck wear a hard hat and be careful not to fall truck wear a hard hat and be careful not to fall When making checks or performi...

Page 34: ... or repair of the drive motor or inverter should be done by specialists should be done by specialists Precautions to be taken when handling Precautions to be taken when handling batteries batteries If electrolyte gets on If electrolyte gets on your skin flush it your skin flush it off off with a large with a large amount of water amount of water The battery electrolyte contains dilute sulfuric The...

Page 35: ...nnect the power power supply plug with wet hands supply plug with wet hands No re No re permitted d permitted during chargin uring charging g B Ba at tt te er ry y iis s b be eiin ng g c ch ha ar rg ge ed d Batteries Batteries give give off off hydrogen hydrogen gas gas during during charging charging No re No sparks No re No sparks Make sure the battery electrolyte temperature Make sure the batte...

Page 36: ...nd wash it away with a lot of water otherwise wash it away with a lot of water otherwise the oor surface might corrode the oor surface might corrode Repairing the Repairing the battery terminals cables battery terminals cables or or plugs must be taken care of by a specialist plugs must be taken care of by a specialist Repairin Repairing g the the battery battery termina terminals ls cables cables...

Page 37: ...s wiring and electrical shift check the cables wiring and electrical components for looseness twists stiffened or components for looseness twists stiffened or cracked insulation and fraying cracked insulation and fraying Also check for Also check for missing or missing or damaged terminal damaged terminal caps caps If any proble If any problem m is found or you is found or you are not sure are not...

Page 38: ...he truck How to escape How to escape from a truck from a truck on re on re A vehicle A vehicle re might re might cause a cause a serious personal serious personal injury injury or even death If the truck catches on fire during or even death If the truck catches on fire during operation get out of the burning vehicle observing operation get out of the burning vehicle observing the following procedu...

Page 39: ...e attached to Decals with an asterisk are attached to the right and left mast channels the right and left mast channels 15 15 Load chart Load chart see page 5 4 see page 5 4 16 16 Name plate Name plate see page 5 8 see page 5 8 17 17 Li List st of of lu lubr bric icat atio ion n po poin ints ts View C View C View B View B View A View A View D View D View E View E CAUTION CAUTION The instructions o...

Page 40: ...ads Move slowly with wide high or long loads Keep forks wide and with wide high or long loads Keep forks wide and fully under loads Travel in reverse if loads block fully under loads Travel in reverse if loads block view Attachments require special training ask view Attachments require special training ask your employer your employer Keep loads upgrade on all inclines Stay clear of Keep loads upgr...

Page 41: ...ed or caught in the battery case or might be twisted kinked or caught in the battery case or the truck body If this happens put the battery cable in its the truck body If this happens put the battery cable in its proper place and then put the battery case back in place proper place and then put the battery case back in place 3 3 Make sure Make sure the mast is the mast is fully retracted fully ret...

Page 42: ...E E E E X X P P O O S S U U R R E E MAX OUTPUT MAX OUTPUT 3 4 3 4 mW mW WAVELENGTH WAVELENGTH 650 650 nm nm CLA S S 3R LA S E R P RODUCT CLA S S 3R LA S E R P RODUCT I E C 60825 1 2001 I E C 60825 1 2001 13 Do not put your hands or feet in the 13 Do not put your hands or feet in the fork carriage or fork carriage plate fork carriage or fork carriage plate 14 Wear seat belts and follow ti 14 Wear s...

Page 43: ...r eyes wash your eyes with a copious am eyes with a copious amount of water imm ount of water immediately and get to ediately and get to a doctor a doctor Electrolyte level Keep the battery electrolyte level proper at Electrolyte level Keep the battery electrolyte level proper at all times If the level is too low the batt all times If the level is too low the battery will build up heat or the ery ...

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Page 45: ...hich if not avoided will result in death or result in death or serious injury serious injury WARNING WARNING Indicates a potentially hazardous Indicates a potentially hazardous situation which if not avoided could situation which if not avoided could result in death or result in death or serious injury serious injury CAUTION CAUTION Indicates a potentially hazardous Indicates a potentially hazardo...

Page 46: ...CH GUIDE GUIDE OUTRIGGER OUTRIGGER 8 8 FORKS FORKS 9 9 MAST MAST 10 10 SIDEVIEW SIDEVIEW MIRROR MIRROR 11 11 ASSIST ASSIST GRIP GRIP 12 12 OVERHEAD OVERHEAD GUARD GUARD 13 13 OPERATOR S OPERATOR S SEAT SEAT 14 14 ASSIST ASSIST GRIP GRIP 15 15 MOTOR MOTOR HOOD HOOD 16 16 DRIVE DRIVE WHEEL WHEEL 1 1 2 2 3 3 4 4 5 5 6 6 7 7 8 8 9 9 10 10 1 11 1 3 3 12 12 13 13 14 14 15 15 16 16 PICTORIAL NOMENCLATURE...

Page 47: ...OMPARTMENT OPERATOR S COMPARTMENT INSTRUMENT PANEL LAYOUT INSTRUMENT PANEL LAYOUT 1 1 KEYPAD KEYPAD 2 2 P PARKING ARKING BRAKE BRAKE INDICATOR LIGHT INDICATOR LIGHT 3 3 INTERLOCK INTERLOCK WARNING WARNING LIGHT LIGHT 4 4 NEUTRAL NEUTRAL STA STATUS TUS INDICATOR INDICATOR 5 5 TRAVEL TRAVEL SPEED SPEED METER METER 6 6 HOUR HOUR METER METER 7 7 DATE DATE AND AND TIME TIME 8 8 DRIVE WHEEL DRIVE WHEEL ...

Page 48: ... more than 3 seconds the Date and Time screen 3 seconds the Date and Time screen appears appears LOW SPEED TRAVEL TURTLE BUTTON 15 LOW SPEED TRAVEL TURTLE BUTTON 15 When you press the turtle mark button on the keypad When you press the turtle mark button on the keypad the truck gets in the low speed travel mode To release the truck gets in the low speed travel mode To release the low speed travel ...

Page 49: ...instrument If the error screen is shown on the instrument panel contact your local panel contact your local UniCarriers dealer UniCarriers dealer See the TROUBLESHOOTING GUIDE Section See the TROUBLESHOOTING GUIDE Section in 4 MAINTENANCE in 4 MAINTENANCE BATTERY CHARGE LEVEL INDICATOR BATTERY CHARGE LEVEL INDICATOR The battery charge level indicator indicates the battery s The battery charge leve...

Page 50: ...el speed of the truck This meter indicates the travel speed of the truck DATE AND TIME DATE AND TIME The current date and time are shown on the right corner The current date and time are shown on the right corner of the screen of the screen HOUR METER HOUR METER The hour meter indicates the total time the key switch The hour meter indicates the total time the key switch has been in the ON position...

Page 51: ... to ON and goes out when the direction shift switch is placed in and goes out when the direction shift switch is placed in the forward or reverse position the forward or reverse position NEUTRAL SAFETY INDICATOR NEUTRAL SAFETY INDICATOR If light blinks when the key switch is turned to ON it If light blinks when the key switch is turned to ON it indicates that the accelerator pedal or brake pedal i...

Page 52: ...ks The measurement of the load weight 1 starts 3 seconds after both the travel and load weight 1 starts 3 seconds after both the travel and load handling systems are stopped and is repeated after handling systems are stopped and is repeated after that every 0 5 seconds for 4 seconds The load meter that every 0 5 seconds for 4 seconds The load meter keeps showing the most recently measured value un...

Page 53: ...he corresponding error code 203 indicated It usually stays off If the icon starts blinking stop the operation stays off If the icon starts blinking stop the operation immediately and wait until the light goes out immediately and wait until the light goes out MOTOR OVERHEAT WARNING LIGHT MOTOR OVERHEAT WARNING LIGHT The motor overheat icon blinks when the drive motor The motor overheat icon blinks ...

Page 54: ...niCarriers your local UniCarriers dealer dealer HOUR METER SCREEN HOUR METER SCREEN Every time the Mode button 12 is pressed the screen Every time the Mode button 12 is pressed the screen changes as follows changes as follows Main screen Main screen Power consumption screen Power consumption screen Hour meter Hour meter screen screen The current hour m The current hour meter data can be r eter dat...

Page 55: ...fts one digit to the right that can be changed shifts one digit to the right The valu The valu e of e of a digit 0 a digit 0 9 can be 9 can be incr incr ease ease d or d or decreased using the and buttons 2 decreased using the and buttons 2 After entering the After entering the password press the password press the Mode button Mode button 1 1 and hold it down for 3 seconds to con rm the entry If a...

Page 56: ...tomatically be turned OFF turned OFF If you want to turn the power ON again turn the key to If you want to turn the power ON again turn the key to the OFF position and then to the ON position again the OFF position and then to the ON position again EMERGENCY POWER CUT OFF SWITCH 2 EMERGENCY POWER CUT OFF SWITCH 2 WARNING WARNING Before you are going to touch any internal Before you are going to to...

Page 57: ...ver the direction shift switch is placed in the reverse position the shift switch is placed in the reverse position the backup buzzer sounds backup buzzer sounds HORN SWITCH 2 HORN SWITCH 2 Press this switch to sound the horn Press this switch to sound the horn The horn sounds regardless of the ON OFF position of The horn sounds regardless of the ON OFF position of the key switch the key switch LI...

Page 58: ...ing wheel is turned with the key switch on key switch on ADJUSTMENT OF THE STEERING COLUMN ANGLE ADJUSTMENT OF THE STEERING COLUMN ANGLE AND POSITION AND POSITION WARNING WARNING Adjusting the steering column angle and Adjusting the steering column angle and position should be performed before starting position should be performed before starting operation operation After making the adjustment tig...

Page 59: ...Pull back on the lift lever to raise the forks and push it Pull back on the lift lever to raise the forks and push it forward to lower the forks forward to lower the forks The lifting speed of the forks can be controlled by the tilt The lifting speed of the forks can be controlled by the tilt angle of the lever angle of the lever REACH LEVER 2 REACH LEVER 2 Pull back on the lever to retract the ma...

Page 60: ...of pressure on the brake pedal When the brake pedal is pressure on the brake pedal When the brake pedal is pressed down all the pressed down all the way way the maximum braking force the maximum braking force is is applied and also the drive power circuit is disconnected applied and also the drive power circuit is disconnected The brake pedal is only operable when the key switch is The brake pedal...

Page 61: ...ushed between the truck and a building wall or crushed between the truck and a building wall or post resulting in a broken leg post resulting in a broken leg If the foot switch is released during operation the If the foot switch is released during operation the brake is applied and the traveling circuit shuts off brake is applied and the traveling circuit shuts off automatically automatically BATT...

Page 62: ...T LEVER 4 FORE AFT ADJUSTMENT LEVER 4 BACK RECLINE ADJUSTMENT LEVER 2 BACK RECLINE ADJUSTMENT LEVER 2 Pull up the fore aft adjustment lever and adjust the Pull up the fore aft adjustment lever and adjust the position of the seat forward or back within the range of position of the seat forward or back within the range of 165 mm 165 mm Pull up the back recline adjustment lever and adjust the Pull up...

Page 63: ...etely locked cover might open while operating causing an accident operating causing an accident If you want to inspect or service the motor drive unit or If you want to inspect or service the motor drive unit or electromagnetic brake unit open the motor hood electromagnetic brake unit open the motor hood The motor hood is locked in place with the knob bolt 4 The motor hood is locked in place with ...

Page 64: ... little bit and turn them 90 Then fork stoppers up a little bit and turn them 90 Then adjust the fork spread using your feet to suit the size of adjust the fork spread using your feet to suit the size of the load you are going to handle the load you are going to handle Then adjust the fork spacing in five stages laterally Then adjust the fork spacing in five stages laterally according to the size ...

Page 65: ...t port The tank cap is tted with an oil dipstick The tank cap is tted with an oil dipstick BATTER BATTERY ELECTR Y ELECTROL OLYTE YTE LEVEL IN LEVEL INDICATOR DICATOR OPTION 3 OPTION 3 The battery electrolyte level indicator is on the battery The battery electrolyte level indicator is on the battery case so you can check the electrolyte level in the case so you can check the electrolyte level in t...

Page 66: ... connect the battery connectors connect the battery connectors WORK LIGHTS 2 WORK LIGHTS 2 CAUTION CAUTION Make sure that the work lights turn on and off as Make sure that the work lights turn on and off as they should If a light bulb is blown out replace they should If a light bulb is blown out replace with a new one If the lens is dirty or damaged with a new one If the lens is dirty or damaged c...

Page 67: ... truck is designed so the maximum travel speed is automatically limited when maximum travel speed is automatically limited when making turns to reduce the making turns to reduce the risk of turning over risk of turning over TRAVEL AND LOAD HANDLING SPEED TRAVEL AND LOAD HANDLING SPEED LIMITER LIMITER WARNING WARNING The travel and load handling speed limiters are The travel and load handling speed...

Page 68: ... operate the attachment lever The do not operate the attachment lever The attachment might move unexpectedly due attachment might move unexpectedly due to its own weight to its own weight INTERLOCK OPERATION AND HOW TO INTERLOCK OPERATION AND HOW TO RELEASE THE INTERLOCK RELEASE THE INTERLOCK When the key When the key switch is in switch is in the OFF p the OFF position osition Interlock operation...

Page 69: ... working in a place where the lighting is insuf cient lighting is insuf cient The headlights illuminate the road or oor at night and The headlights illuminate the road or oor at night and allow the operator to see any obstacles on the road or allow the operator to see any obstacles on the road or oor easily oor easily STROBE LIGHT FLL STROBE LIGHT FLL Use the optional strobe light if you need to u...

Page 70: ...ake The fork positioning laser unit emits a laser beam Make sure to observe the following cautions when using the sure to observe the following cautions when using the unit to protect yourself and unit to protect yourself and your fellow workers your fellow workers WARNING WARNING Do not Do not look directly at look directly at the laser light the laser light source or source or a reflected laser ...

Page 71: ...on a flat surface The fork position cannot be correctly monitored on fork position cannot be correctly monitored on an inclined surface an inclined surface INST INSTALLING THE FORK POSITIONING ALLING THE FORK POSITIONING LASER UNIT LASER UNIT Install the laser unit 2 so that the laser beam source Install the laser unit 2 so that the laser beam source is 30 mm above the surface of the forks 3 is 30...

Page 72: ...ions ons of of use use 1M 1M Class 1M lasers are safe for use under all reasonably anticipated conditions of use However Class 1M lasers are safe for use under all reasonably anticipated conditions of use However they may be hazardous if the user uses an optical apparatus within the beam they may be hazardous if the user uses an optical apparatus within the beam 2 2 Class 2 lasers are lasers emitt...

Page 73: ... CAUTION Indicates a hazardous situation which Indicates a hazardous situation which if not avoided may result in damage to if not avoided may result in damage to the truck or other the truck or other property property NOTE NOTE Indicates information which will help Indicates information which will help extend the service life of the truck extend the service life of the truck 3 OPERATION 3 OPERATI...

Page 74: ... BETWEEN THE STABILITY OF THE TRUCK AND STABILITY OF THE TRUCK AND LOAD LOAD The reach truck maintains the balance between the The reach truck maintains the balance between the load applied on the drive wheel and the load on the load applied on the drive wheel and the load on the forks using the trailing wheels as a fulcrum when a forks using the trailing wheels as a fulcrum when a rated capacity ...

Page 75: ...etween chart given above shows the relationship between the basic load center and the weight of loads to the basic load center and the weight of loads to be allowable for a reach truck with a capacity of be allowable for a reach truck with a capacity of 1 6 tons 1 6 tons This chart i This chart is called a s called a load chart and load chart and is is attached to the truck attached to the truck T...

Page 76: ...ruck might fall down leading to a serious accident fall down leading to a serious accident Ramps Ramps Less than 10 Less than 10 Support Support Set the ramps at an angle of less than 10 Use the Set the ramps at an angle of less than 10 Use the table below as a rule of thumb table below as a rule of thumb B Be ed d h he ei ig gh ht t R Ra am mp p l le en ng gt th h 1 10 00 00 0 m mm m 5 58 80 00 0...

Page 77: ...ft truck Do not use kinked deformed or frayed wire rope deformed or frayed wire rope MOVING THE LIFT TRUCK IN AN MOVING THE LIFT TRUCK IN AN EMERGENCY EMERGENCY WARNING WARNING Do not use another vehicle to tow a disabled Do not use another vehicle to tow a disabled lift truck The drive wheel of a disabled lift lift truck The drive wheel of a disabled lift truck may be locked so that the lift truc...

Page 78: ... your left left leg leg inside the operator s compartment to inside the operator s compartment to prevent it from being pinned between the prevent it from being pinned between the truck and a building wall or post truck and a building wall or post If either the If either the steering or brake steering or brake system fails system fails to operate normally during travel the to operate normally duri...

Page 79: ... If you cann If you cannot lower t ot lower the forks on he forks on the ground the ground due to a broken load handling system put due to a broken load handling system put a caution cloth to the fork end and park in a caution cloth to the fork end and park in an out of traf c area an out of traf c area Pay attention to the ground condition Pay attention to the ground condition because it might be...

Page 80: ... Tilt back the forks fully and retract the mast completely completely Start Start traveling traveling 8 When handling a bulky load that restricts your 8 When handling a bulky load that restricts your vision drive the truck forward vision drive the truck forward STACKING STACKING WARNING WARNING Never tilt the mast Never tilt the mast forward with the forward with the load load raised except when t...

Page 81: ...he side shifter CAUTION CAUTION Side shifting operations should be performed Side shifting operations should be performed with the forks raised 5 to 10 cm above the top with the forks raised 5 to 10 cm above the top surface of the outriggers surface of the outriggers Do not try to side shift the load with the bottom Do not try to side shift the load with the bottom of the forks in contact with the...

Page 82: ...e LOWER LEVEL the pole plates will get deteriorated and in the worst plates will get deteriorated and in the worst case the battery might explode case the battery might explode Do not Do not use open flame for checking the use open flame for checking the electrolyte level otherwise there is a fear electrolyte level otherwise there is a fear of ignition or explosion of ignition or explosion Check t...

Page 83: ... any contaminated vent plug with a neutral detergent to keep contaminated vent plug with a neutral detergent to keep the oat visible the oat visible Removing Removing Turn the vent plug counterclockwise and remove it from Turn the vent plug counterclockwise and remove it from the vent cap the vent cap Reinstalling Reinstalling Reinstall the vent plug in the reverse order of removing Reinstall the ...

Page 84: ...able The standard specific gravity of the electrolyte in The standard specific gravity of the electrolyte in a fully charged battery is 1 280 at the standard a fully charged battery is 1 280 at the standard temperature of 20 C temperature of 20 C CONVERSION TABLE CONVERSION TABLE Example Example Suppose the electrolyte temperature is 5 C and the Suppose the electrolyte temperature is 5 C and the h...

Page 85: ...her kinds of power supply together with other kinds of equipment equipment Failure to Failure to do so do so will cause will cause a a damaged battery or damaged battery or charger charger NOTE NOTE Make sure Make sure the electrolyte the electrolyte temperature is temperature is below below 40 C when 40 C when starting charging starting charging If not If not wait until wait until the temperature...

Page 86: ...tery lock release pedal 2 fully with 2 Step on the battery lock release pedal 2 fully with the mast the mast retracted fully retracted fully 3 Keeping the battery lock release pedal pressed fully 3 Keeping the battery lock release pedal pressed fully push the reach lever forward The battery will come push the reach lever forward The battery will come out as the mast advances out as the mast advanc...

Page 87: ... 9 Equalizing charge switch 10 and indicating light 9 When the equalizing charge switch 10 is pressed an When the equalizing charge switch 10 is pressed an equalizing charge is started equalizing charge is started During the equalizing charge process the indicating light During the equalizing charge process the indicating light 9 stays on 9 stays on Stop switch 11 Stop switch 11 When the stop swit...

Page 88: ...onnectors The truck might connectors The truck might fail to operate fail to operate normally normally The automatic charge light 7 and equalizing charge The automatic charge light 7 and equalizing charge light 9 on the control panel come on If the automatic light 9 on the control panel come on If the automatic charge switch 8 is pressed an automatic charge will charge switch 8 is pressed an autom...

Page 89: ...tus indicating 2 As charging progresses the charge status indicating lights 12 come on in sequence from the E side to lights 12 come on in sequence from the E side to the F side the F side 3 When charging is completed all the charge status 3 When charging is completed all the charge status indicating lights 12 come on with the other indicating indicating lights 12 come on with the other indicating...

Page 90: ...ars replacing the control circuit board every 10 years replacing the control circuit board capacitor and other components with new ones capacitor and other components with new ones For overhauling consult For overhauling consult your local UniCarriers dealer your local UniCarriers dealer TROUBLESHOOTING GUIDE TROUBLESHOOTING GUIDE 1 If the error light 13 comes on turn off the ground 1 If the error...

Page 91: ... turned off The ground lead must be grounded be grounded When carrying the battery charger hold the bottom of When carrying the battery charger hold the bottom of the chassis the chassis The battery charger generates heat during operation The battery charger generates heat during operation Make sure that adequate space is provided around Make sure that adequate space is provided around the battery...

Page 92: ...dent Make sure to ground t Make sure to ground the earth poles of the receptacle o he earth poles of the receptacle on the power supply side o n the power supply side otherwise there therwise there is a danger of causing electric shock accident is a danger of causing electric shock accident Power supply equipment for the standard stationary battery charger Power supply equipment for the standard s...

Page 93: ...LONG TERM STORAGE Perform the following checks in addition to BEFORE Perform the following checks in addition to BEFORE STORING and STORING and DAIL DAILY STORAGE operations Y STORAGE operations T Taking the rainy season into consideration park aking the rainy season into consideration park the truck at a higher and hard ground the truck at a higher and hard ground Dismount the Dismount the batter...

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Page 95: ...ided could result in death or result in death or serious injury serious injury CAUTION CAUTION Indicates a potentially hazardous Indicates a potentially hazardous situation which if not avoided may situation which if not avoided may result in minor or moderate result in minor or moderate injury injury CAUTION CAUTION Indicates a hazardous situation which Indicates a hazardous situation which if no...

Page 96: ... will cause re hazards CAUTION CAUTION Waste fluid caused from lubricant change services Waste fluid caused from lubricant change services must not be thrown away thoughtlessly because must not be thrown away thoughtlessly because they will be a cause of air water earth pollution The they will be a cause of air water earth pollution The service personnel or employer is required to dispose service ...

Page 97: ...harger cable Check that the battery cable truck wiring charger cable and connectors are properly installed and not damaged and connectors are properly installed and not damaged 4 4 BA BATTERY TTERY ELECTROLYTE ELECTROLYTE LEVEL LEVEL INDICATORS OPTION INDICATORS OPTION Check that the battery electrolyte is at the specified Check that the battery electrolyte is at the specified level using the batt...

Page 98: ...rom the piping and Check that oil is not leaking from the piping and cylinders lift tilt reach and sideshift cylinders lift tilt reach and sideshift 10 10 DRIVE DRIVE WHEEL WHEEL Check that the drive wheel is not excessively worn Check that the drive wheel is not excessively worn damaged or cracked damaged or cracked CAUTION CAUTION Whenever replacement of the drive tire of the Whenever replacemen...

Page 99: ...e en n S S a an nd d H H Reinstall Reinstall the hydraulic the hydraulic oil oil tank cap tank cap securely securely NOTE NOTE The hydraulic oil level check should be made with the The hydraulic oil level check should be made with the truck parked on a level truck parked on a level surface Y surface You cannot check the ou cannot check the level correctly when the truck is inclined level correctly...

Page 100: ...e sure they are not corroded and they are not corroded and securely attached to the vehicle frame securely attached to the vehicle frame tongue and the buckle tongue and the buckle are not damaged are not damaged and can be and can be engaged and disengaged properly engaged and disengaged properly webbing does webbing does not have not have frayed stitching frayed stitching Turn the key switch to ...

Page 101: ...levers for looseness Also check the levers for looseness NOTE NOTE WARMING UP CYLINDERS WARMING UP CYLINDERS Before starting the day s work or your shift warm up Before starting the day s work or your shift warm up the cylinders This lubricates packings and seals in the cylinders This lubricates packings and seals in the cylinders to make them ready for operation the cylinders to make them ready f...

Page 102: ... If the tension is not equal adjust it with the chain anchor If the tension is not equal adjust it with the chain anchor bolt bolt Afte After r adju adjustmen stment t secu securely rely tigh tighten ten the the lock lock nut nut of of the the chain anchor bolt chain anchor bolt 2 2 2 2 LIFT LIFT CHAIN CHAIN 3 3 3 3 BATTERY BATTERY HOOK HOOK 1 1 1 1 MAST MAST LOCKING LOCKING BOLT BOLT After comple...

Page 103: ...o make the following checks run o make the following checks run the truck at a the truck at a low speed in a low speed in a safe place safe place 26 26 BRAKING BRAKING EFFECT EFFECT Step on the brake pedal to check if the truck slows down Step on the brake pedal to check if the truck slows down and comes to a stop properly and comes to a stop properly 27 27 ELECTROMAGNETIC ELECTROMAGNETIC BRAKE BR...

Page 104: ...tance In order to perform safe operation the importance of preventive maintenance of the truck cannot be of preventive maintenance of the truck cannot be overemphasized Especially the parts listed in the overemphasized Especially the parts listed in the above table must be replaced periodically since above table must be replaced periodically since they are the most important parts for safety of th...

Page 105: ...WARNING Do not clean the battery with dry or chemical Do not clean the battery with dry or chemical cloth as it may cause static electricity and cloth as it may cause static electricity and explosion Always use damp cloth for cleaning explosion Always use damp cloth for cleaning The top surface and joints of the battery must be kept The top surface and joints of the battery must be kept clean and ...

Page 106: ...l mounting nuts and bolts and bolts Check Check for looseness for looseness Wheel bearings C Wheel bearings Check for loosene heck for looseness ss noise and lubrication noise and lubrication Drive unit Check oil for level and Drive unit Check oil for level and contamination contamination Drive unit Drive unit Check Check for noise dam for noise damage and age and cracks cracks Lift Lift chains ch...

Page 107: ...e lift chains might be damaged by salty breeze After a storm or typhoo After a storm or typhoon it is advisable t n it is advisable to wash them o wash them with fresh water before lubricating in the manner with fresh water before lubricating in the manner described above described above APPLYING GREASE ON THE MAST APPLYING GREASE ON THE MAST WARNING WARNING Do not climb the mast Do not put your h...

Page 108: ...ange replace the electromagnetic brake with a new one replace the electromagnetic brake with a new one Standard range of electromagnetic Standard range of electromagnetic brake clearance L brake clearance L F FR RS SB B1 14 4 1 16 6 w wi it th hi in n 0 0 7 70 0 m mm m F FR RS SB B2 20 0 2 25 5 w wi it th hi in n 0 0 9 95 5 m mm m Items to be checked Items to be checked Electrical parts battery El...

Page 109: ...connectors Check spring contact for surface roughness and spring contact for surface roughness and spring effect effect Brake linkage Check Brake linkage Check for worn rubber for worn rubber part part Wheel bearing Wheel bearing Change Change grease grease Hydraulic oil Hydraulic oil tank tank Change hydraulic oi Change hydraulic oil l Drive unit Drive unit Change Change gear oil gear oil Hydraul...

Page 110: ...mmutator pump power steering pump power steering Adjust Adjust C Ch he ec ck k f fo or r p pr ro op pe er r o op pe er ra at ti io on n C Ch he ec ck k C Ch he ec ck k f fo or r n no oi is se e C Ch he ec ck k C Ch he ec ck k f fo or r i in ns su ul la at ti io on n M Me ea as su ur re e C Ch he ec ck k f fo or r c co on nt ta am mi in na at ti io on n C Cl le ea an ni in ng g Wiring Wiring termin...

Page 111: ...a ak ke e R Re ep pl la ac ce e 9 or 9 or 10 years 10 years STEERING AND TRAVELING SYSTEM STEERING AND TRAVELING SYSTEM C Ch he ec ck ki in ng g i it te em m S Se er rv vi ic ce e R Re eq qu ui ir re ed d T To oo ol l r re em me ed dy y Before work Before work or shift or shift Weekly Weekly 50 hrs 50 hrs Monthly Monthly 200 hrs 200 hrs Trimonthly Trimonthly 600 hrs 600 hrs Semiannually Semiannual...

Page 112: ... or 2 years years Mast Mast Check for proper operation cracks Check for proper operation cracks looseness and bent looseness and bent Check Check Check for proper operation cracks and Check for proper operation cracks and looseness of sheave chain wheel looseness of sheave chain wheel Check Check Check for proper operation looseness Check for proper operation looseness and cracks of hose reel and ...

Page 113: ...o on nd di it ti io on n A Ap pp pl ly y g gr re ea as se e Operator s Operator s seat seat Check for damage or loose Check for damage or loose mounting mounting bolts bolts Check Check C Ch he ec ck k s se ea at t b be el lt t f fo or r o op pe er ra at ti io on n C Ch he ec ck k Truck body Truck body C Ch he ec ck k f fo or r l lo oo os se e m ma aj jo or r b bo ol lt ts s R Re et ti ig gh ht te...

Page 114: ... 102 If the battery charge level drops to the overdischarge If the battery charge level drops to the overdischarge level the indicators outlined by a dotted border will level the indicators outlined by a dotted border will blink and error codes 101 and 102 appear on the blink and error codes 101 and 102 appear on the instrument panel instrument panel Stop operation completely and charge the batter...

Page 115: ...sually stays off If light blinks stop operation immediately and wait until light blinks stop operation immediately and wait until light goes out light goes out Motor overheat warning light blinks error Motor overheat warning light blinks error code 206 code 206 Light blinks when the drive motor has overheated with Light blinks when the drive motor has overheated with an error code 206 displayed an...

Page 116: ...8 8 W Wr re en nc ch h i ic co on n T Tr ra av ve el li in ng g p po ow we er r m mo od du ul le e s sh ho or rt te ed d 2 21 19 9 W Wr re en nc ch h i ic co on n U Up pp pe er r s si id de e F FE ET T o of f t tr ra av ve el li in ng g p po ow we er r m mo od du ul le e i is s s sh ho or rt te ed d 2 22 20 0 W Wr re en nc ch h i ic co on n L Lo ow we er r s si id de e F FE ET T o of f t tr ra av ...

Page 117: ...ntially hazardous Indicates a potentially hazardous situation which if not avoided could situation which if not avoided could result in death or result in death or serious injury serious injury CAUTION CAUTION Indicates a potentially hazardous Indicates a potentially hazardous situation which if not avoided may situation which if not avoided may result in minor or moderate result in minor or moder...

Page 118: ...The speci cations are subject to change without notice The speci cations are subject to change without notice Ｃ Ｃ Ｆ Ｆ Ａ Ａ Ｈ Ｈ ５５ ２ ２ Ｎ Ｎ Ｐ Ｐ Ｌ Ｌ Ｊ Ｊ Ｄ Ｄ Ｍ Ｍ Ｇ Ｇ Ｂ Ｂ Ｏ Ｏ Ｋ Ｋ Ｅ Ｅ SPECIFICATIONS SPECIFICATIONS https www forkliftpdfmanuals com ...

Page 119: ...t t F F m mm m 2 22 28 80 0 2 22 28 85 5 O Ov ve er ra al ll l h he ei ig gh ht t M Ma ax x h he ei ig gh ht t d du ur ri in ng g w wo or rk k H H m mm m 5 59 93 30 0 W Wh he ee el l b ba as se e K K m mm m 1 14 44 45 5 1 14 49 95 5 1 16 65 50 0 T Tr re ea ad d f fr ro on nt t w wh he ee el l L L m mm m 1 11 16 60 0 1 12 20 00 0 F Fo or rk k s si iz ze e l le en ng gt th h M M m mm m 1 10 07 70 0 ...

Page 120: ...14 8 SS1F1 FRSB16 SS1F1 FRSB16 LF107 LF107 5000 5000 1600 1600 1270 1270 1050 1050 6 60 00 0 8 80 00 0 1 10 00 00 0 FRSB16 8 FRSB16 8 SS2F1 FRSB20 SS2F1 FRSB20 LF107 LF107 5000 5000 2000 2000 1590 1590 1320 1320 6 60 00 0 8 80 00 0 1 10 00 00 0 FRSB20 8 FRSB20 8 SS2F1 FRSB25 SS2F1 FRSB25 LF107 LF107 5000 5000 2500 2500 1990 1990 1650 1650 6 60 00 0 8 80 00 0 1 10 00 00 0 FRSB25 8 FRSB25 8 MAST ATT...

Page 121: ...n in accordance with EN 13059 0 61 0 61 m s m s2 2 Sound pressure level L Sound pressure level LPAZ PAZ at at operator s position operator s position in in accordance accordance with with EN EN 12053 12053 77 dB A 77 dB A LIGHT CAPACITY LIGHT CAPACITY Work Work lights lights 2 2 pcs pcs 48 48 V V 40 40 W W Turn Turn signals signals 2 2 pcs pcs option option 48 48 V V 25 25 W W Headlights Headlight...

Page 122: ... 23 3 x x 7 78 84 4 2 28 86 6 x x 1 12 22 26 6 x x 7 78 84 4 1 12 23 3 FRSB14 8 FRSB14 8 FRSB16 8 FRSB16 8 High capacity High capacity battery battery 48 V 48 V 560 620 560 620 9 93 30 0 9 98 85 5 3 35 55 5 x x 1 12 22 23 3 x x 7 78 84 4 3 35 58 8 x x 1 12 22 26 6 x x 7 78 84 4 1 13 32 2 FRSB20 8 FRSB20 8 FRSB25 8 FRSB25 8 48 V 48 V 560 620 560 620 9 93 30 0 9 98 85 5 3 35 55 5 x x 1 12 22 23 3 x ...

Page 123: ...lube 40 Series Mobilube 40 Series 75W 80W 90 75W 80W 90 Mobilube HD Mobilube HD 75W 80W 60W 90 90 75W 80W 60W 90 90 Power Power steering steering actuator actuator case case 0 35 0 35 ℓ ℓ 0 35 0 35 ℓ ℓ SHELL SHELL SHELL SPIRAX EP 90W SHELL SPIRAX EP 90W 90 90 SHELL SPIRAX HP 80W SHELL SPIRAX HP 80W 90 90 ESSO ESSO ESSO GEAR OIL GP ESSO GEAR OIL GP 80W 80W 90 85W 90 80W 80W 90 85W 90 ESSO GEAR OIL ...

Page 124: ...ber A is imprinted at the front The truck serial number A is imprinted at the front end inside of the right outrigger as well as on the name end inside of the right outrigger as well as on the name plate plate SERIAL NUMBERS OF MAJOR SERIAL NUMBERS OF MAJOR COMPONENTS COMPONENTS In addition to the truck serial number the serial numbers In addition to the truck serial number the serial numbers unit...

Page 125: ...nce of the lift truck use the same genuine performance of the lift truck use the same genuine UniCarriers parts as those used for new UniCarriers parts as those used for new trucks trucks When ordering spare parts be sure to designate When ordering spare parts be sure to designate UniCarriers genuine parts UniCarriers genuine parts GENUINE UniCarriers LUBRICANTS GENUINE UniCarriers LUBRICANTS Use ...

Page 126: ...AND NAME OF BATTERY MAKER AND TYPE OF BATTERY TYPE OF BATTERY BATTERY CAPACITY BATTERY CAPACITY BATTERY SERIAL NUMBER BATTERY SERIAL NUMBER KEY NUMBER KEY NUMBER TRUCK CONTROL NUMBER TRUCK CONTROL NUMBER NAME OF SUPERVISOR NAME OF SUPERVISOR ATTACHMENT ATTACHMENT DATE OF PURCHASE DATE OF PURCHASE AUTHORIZED UniCarriers DEALER AUTHORIZED UniCarriers DEALER PHONE NUMBER OF AUTHORIZED PHONE NUMBER OF...

Page 127: ... insofar as applicable applicable the following national technical standards and specifications the following national technical standards and specifications have been used insofar as have been used insofar as applicable applicable Any additional information Any additional information Date Date Signature Signature Manager of Quality Assurance Department Manager of Quality Assurance Department EC D...

Page 128: ...MEMO MEMO https www forkliftpdfmanuals com ...

Page 129: ...6 1 6 1 6 6 6 INDEX 6 INDEX CONTENTS CONTENTS 0 0 9 9 6 2 6 2 A E A E 6 2 6 2 F M 6 3 F M 6 3 M S 6 4 M S 6 4 S W 6 5 S W 6 5 https www forkliftpdfmanuals com ...

Page 130: ...RY ELECTROL ELECTROLYTE SPECIFIC YTE SPECIFIC GRA GRAVITY VITY 3 12 3 12 BA BATTERY TTERY LOCK RELEASE LOCK RELEASE PEDAL PEDAL 2 17 2 17 BRAKE BRAKE PEDAL PEDAL 2 16 2 16 C C CANCELING CANCELING A A P PASSWORD ASSWORD 2 1 2 11 1 CAUTION CAUTION PLAT PLATES ES 1 35 1 35 CHARGING CHARGING THE BA THE BATTERY TTERY 3 13 3 13 CHECK BA CHECK BATTERY ELECTROL TTERY ELECTROLYTE SPECIFIC GRA YTE SPECIFIC ...

Page 131: ...1 I I INSTRUMENT INSTRUMENT P PANEL ANEL 2 4 2 4 INSTRUMENTS INSTRUMENTS AND AND CONTROLS CONTROLS 2 3 2 3 INTERLOCK INTERLOCK 2 24 2 24 INTERLOCK INTERLOCK WARNING WARNING LIGHT LIGHT 2 8 2 8 K K KEYP KEYPAD AD 2 4 2 4 KEY KEY SWITCH SWITCH 2 12 2 12 L L LEVERS LEVERS AND AND PEDALS PEDALS 2 14 2 14 LIFT LIFT LEVER LEVER 2 15 2 15 LIGHT LIGHT CAP CAPACITY ACITY 5 5 5 5 LIGHTING LIGHTING SWITCH SW...

Page 132: ... PERIODICAL REPLACEMENT REPLACEMENT OF SAFETY OF SAFETY P PARTS ARTS 4 10 4 10 PERIODIC PERIODIC INSPECTION INSPECTION 4 10 4 10 PICTORIAL PICTORIAL NOMENCLA NOMENCLATURE TURE 2 2 2 2 BUTTONS BUTTONS 2 4 2 4 POWER POWER CONSUMPTION CONSUMPTION SCREEN SCREEN 2 10 2 10 POWER SUPPL POWER SUPPLY EQUIPMENT FOR Y EQUIPMENT FOR BA BATTERY CHARGER TTERY CHARGER 3 20 3 20 P POWER P POWER MODE IND MODE INDI...

Page 133: ...EERING WHEEL WHEEL 2 14 2 14 STORING STORING 3 21 3 21 STROBE STROBE LIGHT LIGHT FLL FLL 2 25 2 25 SWITCHES SWITCHES 2 12 2 12 T T THE ST THE STABILITY OF ABILITY OF LIFT LIFT TRUCK TRUCK 3 3 3 3 TIL TILT T LEVER LEVER 2 15 2 15 TRANSPORTING TRANSPORTING THE THE LIFT LIFT TRUCK TRUCK 3 4 3 4 TRA TRAVEL VEL AND LOAD HANDLING AND LOAD HANDLING SPEED LIMITER SPEED LIMITER 2 23 2 23 TRA TRAVEL VEL SPE...

Page 134: ...ISE REVISED D SEP SEP 2015 2015 1 2 Shin Ogura Saiwai ku Kawasaki Kanagawa 1 2 Shin Ogura Saiwai ku Kawasaki Kanagawa 212 0031 Japan 212 0031 Japan All rights reserved All rights reserved JB 1509001 AN Printed in Japan JB 1509001 AN Printed in Japan No OB 7E3DE No OB 7E3DE https www forkliftpdfmanuals com ...

Page 135: ...https www forkliftpdfmanuals com ...

Page 136: ...https www forkliftpdfmanuals com ...

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