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ULTRAFRYER Systems PAR-3-HE, Operating Instructions Manual, Page: 2 / 65

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30A135

PREFACE

This Manual was written and published by the Engineering Department, Ultrafryer Systems for use by personnel who will
operate a 18” Model Par-3-HE Gas Fryer equipped with an Hard Dock Filtration System.

 

 

 

 

 

 

 

ENGINEERING DEPARTMENT

 

 

 

 

 

 

               ULTRAFRYER  SYSTEMS

 

 

 

 

 

 

 

302 SPENCER LANE

 

 

 

 

 

 

 

SAN ANTONIO,  TX  78201

 

 

 

 

 

 

 

UFS PN  30A135  
Revision 7/21/04

Page i of 61

Summary of Contents for PAR-3-HE

Page 1: ...ncer Lane P O Box 5369 San Antonio Texas 78201 800 525 8130 210 731 5000 Fax 210 731 5099 WARNING TO ASSURE PRODUCING A QUALITY PRODUCT WHILE PROLONGING THE LIFE EXPECTANCY OF THE FRYER ENSURE FILTERI...

Page 2: ...ng Department Ultrafryer Systems for use by personnel who will operate a 18 Model Par 3 HE Gas Fryer equipped with an Hard Dock Filtration System ENGINEERING DEPARTMENT ULTRAFRYER SYSTEMS 302 SPENCER...

Page 3: ...Standards 8 Air Supply Ventilation 8 RECEIVING INSTALLING Unpacking 10 Installing 10 Leveling 10 Gas Connection 11 Electrical Connection 11 Default To Manual Restart DTMR Control 12 Optional Controls...

Page 4: ...o Manual Restart DTMR Control 33 34 DTMR Operation 34 Ultrastat 11 Cook Computer 35 Ultrastat 11 Cook Computer Operation 36 FILTER TUB ASSEMBLY INSTALLATION Filter Tub Assembly 38 Filter Tub Installat...

Page 5: ...30A135 GENERAL INFORMATION Page 1 of 61...

Page 6: ...n authorized service agent to make repairs during normal hours or after hours Any parts that need to be shipped back to Ultrafryer Systems will be shipped back prepaid by the customer marked with the...

Page 7: ...ation System that uses a stainless steel Filter Screen The Customer has the option of ordering a Magnepad Filter Screen that uses a Magnesol impregnated Filter Pad in lieu of the S S filter screen The...

Page 8: ...30A135 18 MODEL PAR 3 HE GAS FRYER E OPERATING CONTROLS LOCATION Vat Shortening Return Lever shown Closed Topside Shortening Return Lever shown Open Drain Valve Page 4 of 61...

Page 9: ...ion gas control valve which includes a built in pressure regulator and manual valve 3 Sensing circuit within the spark ignitor module to turn gas to the fryer OFF if a burner FLAME OUT occurs 4 A Drai...

Page 10: ...er and main gas regulator locate the FT3 HR M3 HR of gas required for the fryer and pipe length and read the pipe diameter on the top row For example a 18 PAR 3 HE fryer operating on NATURAL GAS requi...

Page 11: ...30A135 PRE INSTALLATION Page 7 of 61...

Page 12: ...dance with the current National Electrical code ANSI NFPA 70 latest edition In Canada electrical installation must be in accordance with the current CSA C22 1 Canadian Electrical Code and or local cod...

Page 13: ...30A135 RECEIVING INSTALLING Page 9 of 61...

Page 14: ...plates between leg and caster plates then retighten the caster bolts 2 If the floor is smooth and level adjust to the high corner and measure with a spirit level If the floor is uneven or has a decid...

Page 15: ...ANE units based on each Purchase Order This valve should be CHECKED ADJUSTED by qualified service personnel using proper test equipment for the following OUTLET gas pressure PRIOR to start up of a fry...

Page 16: ...omentarily depressed and the fryer is operating AMBER MELT MODE LAMP When lit indicates the MELT CYCLE TIMING MODULE in the Default To Melt circuit is cycling the fryer Heat System ON for twelve 12 se...

Page 17: ...trastat 21 Cooking computer is in compliance with the limits for a class B com puting device pursuant to Sub Part J of Part 15 of the FCC Rules This cooking computer is capable of cooking up to eight...

Page 18: ...30A135 INITIAL START UP Page 14 of 61...

Page 19: ...accumulated gas to disperse 4 ENSURE the MAIN gas shut off is in the ON position MANUAL VALVE on the combination GAS CONTROL VALVE located behind the fryer Service Access door is in the ON position an...

Page 20: ...HT CAUTION PRIOR TO PROCEEDING TO STEP 2 VISUALLY CHECK THAT THE HEAT MECHANISM IS COVERED WITH AT LEAST 2 51 mm OF WATER 2 Depress then release the momentary START button A RED STARTED lamp and AMBER...

Page 21: ...epress the EXIT MELT key HEAt will appear in the computer display to indicate it is in the FULL ON mode 3 Depress the TEMP key ONCE The ACTUAL water temperature will be shown in the computer display 4...

Page 22: ...30A135 OPERATING INSTRUCTIONS Page 18 of 61...

Page 23: ...ning level must be checked and fresh shortening added when necessary 1 The shortening in the vat should reach to the middle line of the E in the word LEVEL of the shortening level mark on the rear wal...

Page 24: ...30A135 MAINTENANCE ELECTRONIC THERMOSTAT CALIBRATION Page 20 of 61...

Page 25: ...ening level mark on the rear of the vat then turn the power and if applicable gas to the fryer ON 5 Set the KNOB of the Electronic Thermostat to the CENTER 300 of the dial and periodically STIR the sh...

Page 26: ...30A135 PREVENTITIVE MAINTENANCE TROUBLESHOOTING Page 22 of 61...

Page 27: ...GE LEFT IN THE FILTER TUB OVERNIGHT ARE A FIRE HAZARD B TROUBLESHOOTING I GENERAL The problems and possible solutions listed in the troubleshooting chart below are typical problems that are frequently...

Page 28: ...ional requirements on the chart shown on page 7 E Check for damaged BLOWER fins F Use a standard water type U gauge Manometoer to check the pressure at the gas control valve pressure tap Proper gas pr...

Page 29: ...30A135 RECOMMENDED SPARE PARTS Page 25 of 61...

Page 30: ...N Ignitor Spark Module Honeywell S87B1008 18 179 24 Volt Stepdown Transformer Honeywell AT40A1121 18 180 24 Volt Combination Gas Control Valve Honeywell VR8203A 1005 18 227 SPDT Toggle ON OFF Switch 1...

Page 31: ...30A135 CLEANING Page 27 of 62...

Page 32: ...T use steel wool abrasive cloths cleaners powders or metal devices to scrape stainless steel Scratches on stainless steel are almost impossible to remove CAUTION DO NOT ALLOW ANY CLEANING SOLUTION OR...

Page 33: ...and allow these items to air dry DO NOT USE SOAP If necessary the channels in each frame can be cleaned with the edge of a scotch brite pad 6 Insert the SUCTION FITTING on the BAFFLE in the hole of t...

Page 34: ...EN then place these items on top of the LOWER FILTER SCREEN g ENSURE all sides of the FILTER SCREEN assembly are aligned place the PIN end of FRAME A on the FILTER SCREENS place the CHANNEL on the fra...

Page 35: ...negar to 25 PARTS of water to NEUTRALIZE the boil out solution then allow the screens to air dry NOTE any residue of boil out solution on the filter screens could cause the rapid break down of the sho...

Page 36: ...30A135 FRYER OPERATION Page 32 of 61...

Page 37: ...WHEN ASSEMBLED ENSURE THERE ARE NO FINGER LOOPS ON THE STANDPIPE SIDE OF THE MICRO MESH FILTER C TEST START UP AND COOKING 1 GENERAL The Default To Manual Restart DTMR Control along with an Electroni...

Page 38: ...1 ENSURE the drain valve is in the CLOSED UP position and that shortening is at the proper level then turn the Toggle ON OFF switch to the ON position A AMBER power lamp will LIGHT B BLUE READY TO STA...

Page 39: ...isplay ACTUAL TEMPERATURE when depressed ONCE Used to display SETPOINT TEMPERATURE when depressed TWICE Used to display remaining TIME when depressed THREE TIMES EXIT MELT 1 Used to manually exit the...

Page 40: ...t will appear before the time and the RED indicator lamp besides the fryer TOGGLE ON OFF switch will LIGHT 4 When the time displayed counts down to 0 00 the alarm will be turned ON to alert the cook t...

Page 41: ...30A135 FILTER TUB ASSEMBLY INSTALLATION Page 37 of 61...

Page 42: ...the tub 3 Insert the Crumb Catcher Screen in the Filter Tub with the Drain Valve DOCKING FLANGE and MALE DOCKING PLUG over the leading edge of the pan 4 Position the FILTER TUB COVER on the open end...

Page 43: ...30A135 FILTERING POLISHING SHORTENING Page 39 of 61...

Page 44: ...OT ACTIVATE TURN THE VAT SHORTENING RETURN LEVER AND TOPSIDE SHORTENING LEVER AT THE SAME TIME TO DO SO WILL REDUCE SHORTENING FLOW 6 If there is NO sediment or debris visible on the heat exchanger or...

Page 45: ...he OPEN position CAREFULLY place the AVC Spray Blaster on the fryer s TOPSIDE HANGER BRACKET and SECURELY connect the MALE In Line Plug on the AVC to the TOPSIDE FEMALE SOCKET 2 Turn the RIGHT HAND To...

Page 46: ...ull on the filter tub to ASSURE the male docking plug is SEATED in the female bulkhead socket 3 Attach the Drain Valve Handle to the drain valve then open the drain valve by turning the DRAIN VALVE HA...

Page 47: ...pray Blaster by depressing the TOPSIDE SOCKET RELEASE KNOB then THOROUGHLY clean the Spray Blaster in a 3 compartment sink 4 CAREFULLY connect the Wash Down Hose MALE In Line Plug to the TOPSIDE FEMAL...

Page 48: ...30A135 SHORTENING DISPOSAL BOIL OUT INSTALLATION Page 44 of 61...

Page 49: ...urner tubes and all walls of the vat until all the sediment and residue at the bottom of the fryer has been flushed through the drain into the filter tub Then turn theTopside Shortening Return Lever 1...

Page 50: ...THOROUGHLY spray this solution onto the SIDES BURNER TUBES and BOTTOM of the fryer to neutralize the Boil Out Compound NOTE Boil Out Compound will cause shortening to break down rapidly if it is not...

Page 51: ...ortening between below and above the HEAT EXCHANGER TUBES While packing solid shortening is messy and time consuming it is the safest and fastest way to melt solid shortening c DTMR equipped Fryer 1 T...

Page 52: ...30A135 TECHNICAL ASSISTANCE ORDERING INFORMATION PARTS IDENTIFICATION Page 48 of 61...

Page 53: ...ment to facilitate filing of freight claims Carriers must be notified immediately and freight inspections must be requested from the carrier Ultrafryer Systems can and will gladly assist you in prepar...

Page 54: ...30A135 ULTRAFRYER MODEL PAR 3 HE GAS FRYER FRONT VIEW Page 50 of 61 18 PAR 3 HE...

Page 55: ...ning Return Lever 19B513 15 Drain Ball Valve Handle 19A558 16 Drain Ball Valve Assembly 19A564 17 Ignitor Spark Rod Assembly w Ignitor Rod Set Rod Gap to VVE 4mm prior to installation 19A738 18 Sound...

Page 56: ...Silicon Heater 5 1524mm Long 23341 8 Gemini 1 2 13mm Pump Ball Valve 24 036 9 x 5mm ID c 8mm OD Air Pressure Switch Plastic Tube rated for 500 F 260 C 24A068 10 Model GPV 0514 5 5 GPM 19 25 LPM Vikin...

Page 57: ...23A056 6 COOKING CONTROLS Default To Manual Restart DTMR Control f 14 18 Model PAR 3 HE Uses Electronic Thermostat PN 12B077 Ultrastat 11 Cooking Computer Uses Temperature Probe 18A006 12B014 22A120 I...

Page 58: ...22479 10 Medium Duty Caster 28A005 NOT SHOWN ITEM DESCRIPTION PN 1 6 1829mm Wash Down Hose w Fittings 1254 2 Wash Down Hose Nozzle Assembly 12675 3 Proximity Sensor Actuator 18A059 4 Cool II Handle 2...

Page 59: ...Black Iron Nipple 24470 7 2 13mm S S Locking Seal Inline Plug 24A208 8 2 13mm Handle Assy With 90 Black Iron Elbow 19A598 11 x 184 279mm x 464mm Baffle Kit consists of items 9 10 11 29A058 9 Top Comp...

Page 60: ...e 24A100 7 1 2 13mm S S Locking Seal Inline Plug 24A208 8 1 2 13mm x 6 152mm Black Iron Nipple 24A178 ULTRAFRYER MODEL PAR 3 HE GAS FRYER AUTOMATIC VAT CLEANER 18 PN 12B493 ULTRAFRYER MODEL PAR 3 HE G...

Page 61: ...30A135 WIRING DIAGRAMS Page 57 of 61...

Page 62: ...DIAGRAM Since minor wiring changes may occur in the future USE the diagram pasted to the fryer for circuit tracing and or troubleshooting a Model PAR 3 HE Gas Fryer PAR 3 HE GAS FRYER W DTMR CONTROL...

Page 63: ...30A135 PAR 3 HE GAS FRYER W COMPUTER Page 59 of 61...

Page 64: ...30A135 PAR 3 HE GAS FRYER W COMPUTER BASKET LIFT Page 61 of 62...

Page 65: ...30A135 THIS PAGE INTENTIONALLY LEFT BLANK Page 61 of 61...

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