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Tyco Electronics 871087, Customer'S Manual

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Tyco Electronics 871087 Customer'S Manual Download Page 13

 

Air Tools TERMI-POINT 
(diverse types) 

 

©2013 Tyco Electronics AMP GmbH, a TE Connectivity company. 
All rights reserved.  
TE Connectivity, TE connectivity (logo), TERMI-POINT and Tyco 
Electronics are Trademarks. 

11/ 64 

Customer Manual 

412-18008 Rev. D1 

* Other products, logos and company names mentioned herein may be trademarks of their respective owners 

 

3.9.2 

Responsibility of the Carrier 

The carrier is responsible that: 
 

 

the tool is only used conventional 

 

the tool is only operated full functional and reliable 

 

the machine will be maintained as described under „Maintenance“. 

3.10  Residual Risks 

Attention must be paid to the following risks present when operating the machine and which cannot be re-
moved: 
 

 

Risk of crushing due to insertion of the rod pushs 

 

Risk of cutting damage due to sharp edges at the housing of nippers 

           

Summary of Contents for 871087

Page 1: ...Customer Manual Air Tools TERMI POINT diverse types 871087 Customer Manual No 412 18008 _Rev D1 Language en Translation of the original German version...

Page 2: ...rve to describe the product No statements concerning a certain condition or suitability for a certain application can be derived from our information The information given does not release the user fr...

Page 3: ...isuse 6 3 4 Qualification of personnel 7 3 5 Safety instructions in this document 7 3 6 Pictograms used 8 3 7 Adhere to the following instructions 9 3 7 1 General instructions 9 3 7 2 During operation...

Page 4: ...tioning Adjustment 28 10 Maintenance and Repair 29 10 1 Preventive Maintenance 29 10 1 1 Introduction 29 10 1 2 Tool Check weekly 30 11 Disposal 31 12 Troubleshooting 32 13 Repairing Replacement of We...

Page 5: ...l TERMI POINT 2 871087 3 special model 48 15 1 8 Air Tool TERMI POINT 2 871087 4 special model 49 15 1 9 Air Tool TERMI POINT 4 871087 1 special model 50 15 2 Operator s Quality Check Procedure 53 15...

Page 6: ...ot be reproduced or given to third parties without its consent This manual is exclusively meant for the carrier of the Hand tool for AMP DUOPLUG 2 5 in further course called Hand tool and its personne...

Page 7: ...eral safety instructions before working with the Hand tool Tyco Electronics AMP GmbH decline to accept any liability for damages that are incurred due to the fact that the instructions in the operatio...

Page 8: ...triction on Hazardous Substances can be found at the following website http www tycoelectronics com customersupport rohssupportcenter Click on Find Compliance Status and enter equipment part number 3...

Page 9: ...tructions in this document In these instructions there are safety instructions before an instruction whenever there is a risk of personal injury or damage to the equipment The measures described to av...

Page 10: ...Other products logos and company names mentioned herein may be trademarks of their respective owners 3 6 Pictograms used Pictogram Pictogram Pictogram Pictogram Meaning Meaning Meaning Meaning These p...

Page 11: ...y only applies to the delivered configuration The warranty will not apply if the product is incorrectly assembled not used as intended and or handled improperly If the hand tool is apparently damaged...

Page 12: ...eration of the hand tool 3 8 2 Responsibility of the Operator The operator personnel is responsible that the machine is defended from unauthorized use the machine is only operated full functional and...

Page 13: ...demarks of their respective owners 3 9 2 Responsibility of the Carrier The carrier is responsible that the tool is only used conventional the tool is only operated full functional and reliable the mac...

Page 14: ...connectivity logo TERMI POINT and Tyco Electronics are Trademarks 12 64 Customer Manual 412 18008 Rev D1 Other products logos and company names mentioned herein may be trademarks of their respective...

Page 15: ...and clip selection chart GP 1935 section 5 2 2 Per GP 1935 Rev Germany 3 86 are used to terminate TERMI POINT rectangu lar posts with AMP TERMI POINT clips as follows The clips are automatically fed f...

Page 16: ...arks 14 64 Customer Manual 412 18008 Rev D1 Other products logos and company names mentioned herein may be trademarks of their respective owners 5 1 Identification of product Fig 3 Identification of p...

Page 17: ...rels and Clips 5 2 1 Introduction TERMI POINT mandrels mandrel insert and clips are color coded to support the operator by matching clips and mandrel assemblies refer to table Aufkleber 1 und Kennzeic...

Page 18: ...solid or 7 strands Insulation Mandreal Part No Clips 1000 Reel Finish Part No Mandrel and Clip Color Code AWG mm mm hot dip tin Gold plated Tin ni pl 22 0 32 0 87 1 23 69551 8 1 330495 4 6 330495 2 6...

Page 19: ...Wire Size solid or 7 strands Insulation Mandreal Part No Clips 250 Reel Finish Part No Mandrel and Clip Color Code AWG mm mm hot dip tin 20 0 56 1 17 1 65 69561 0 2 330854 5 yellow 1 68 2 16 69561 1 2...

Page 20: ...be trademarks of their respective owners 5 2 3 Per GP 1944 Rev Germany 3 86 Post Size 0 8 x 1 6 mm Post Size 0 8 x 1 6 mm Post Size 0 8 x 1 6 mm Post Size 0 8 x 1 6 mm Wire Size solid or 7 strands Ma...

Page 21: ...may be trademarks of their respective owners 6 Commissioning WARNING Risk Of Injury Risk of starting up Separate the tool from the compressed air supply if you have to do some adjustment work on the...

Page 22: ...er mounting 5 Mandrel holding screw 10 Screw 1 Hold tool securely with index finger positioned over trigger Become familiar with weight and feel of tool while practicing aiming movement 2 Place index...

Page 23: ...v D1 Other products logos and company names mentioned herein may be trademarks of their respective owners 4 Squeeze trigger firmly to initiate a termination cycle Hold trigger apprx 1 second before re...

Page 24: ...3 Free the exposed end of clip train on reel holder with clips feeding from bottom of reel Ensure that clips are straight and that insulation supports on clips face toward front of tool Fig 9 4 Feed c...

Page 25: ...ion 5 2 2 Per GP 1935 Rev Germany 3 86 for tool and clip selection and GP 1944 section 5 2 3 Per GP 1944 Rev Germany 3 86 for component color code data to ensure that mandrel clips and wire size being...

Page 26: ...POINT Air Tool is supplied in a packet Given the limited weight approximately 1kg there are no specific problems on handling the tool The following precautions must be followed to ensure safety The s...

Page 27: ...e owners 8 Operation 8 1 General 1 Set clip positioner for setting required for desired clip level section 9 1 Clip Positioning Ad justment Ensure that positioner dial is engaged in detend with select...

Page 28: ...er pressure until forward mo tion of push rod stops clip positioned at selected level on post and then pull tool away from pc board or panel before releasing trigger 7 Inspect termination A properly t...

Page 29: ...ctivity logo TERMI POINT and Tyco Electronics are Trademarks 27 64 Customer Manual 412 18008 Rev D1 Other products logos and company names mentioned herein may be trademarks of their respective owners...

Page 30: ...9 1 Clip Positioning Adjustment The clip positioning adjustmentconsists of a positioner dial marked with the numbers 1 2 and 3 Fig 8 The setting of the positioner dial determines the distance the cli...

Page 31: ...troduction To ensure proper operating efficiency of your TERMI POINT air tool check the following itemsperiodically weekly minimum Minor repairs adjustments and parts replacement instructions are prov...

Page 32: ...and company names mentioned herein may be trademarks of their respective owners 10 1 2 Tool Check weekly 1 Ensure that all holding screws are tight Fig 15 Fig 15 Holding Screws Check 2 Remove insulat...

Page 33: ...lectronics are Trademarks 31 64 Customer Manual 412 18008 Rev D1 Other products logos and company names mentioned herein may be trademarks of their respective owners 11 Disposal Careless disposal of t...

Page 34: ...e in good operating condi tion when received by the customer If a tool does not function properly or requires adjustment refer to the following troubleshooting chart and subsequent paragraphs to locat...

Page 35: ...maged in wire stripping area Install new mandrel Refer to section 6 4 Worn or damaged push rod Replace push rod Refer to section 14 1 Insulation does not eject Trigger is squeezed too short Hold trigg...

Page 36: ...E connectivity logo TERMI POINT and Tyco Electronics are Trademarks 34 64 Customer Manual 412 18008 Rev D1 Other products logos and company names mentioned herein may be trademarks of their respective...

Page 37: ...ed if necessary you can also exchange the push rod 5 Perform steps 4 thru 1 in reverse order 13 2 Clip Guide Anvil Replacement When clips jam on rear area of clip guide anvil the clip guide anvil may...

Page 38: ...posi tion 8 Insert attachment key 9 in slot at left side of tool and tighten screw 8 9 Slide the tooling foot 28 in its end position and tighten screws 7 10 Assemble the tool by performing steps in r...

Page 39: ...emove clips from anvil 5 Remove both screws 7 8 and tooling foot the attachment key may be taken away 6 Remove the complete block containing left and right guide plate 4 5 7 For removing the compressi...

Page 40: ...tool body 3 Remove screws from side cover 2 and remove side cover use care not to lose spring 39 4 Loosen screws 54 Fig 19 5 Unscrew screwing L 44 do not lose the gaskets Now remove air cylinder from...

Page 41: ...ews from side cover 2 and remove side cover use care not to lose spring 39 2 Remove screws 52 and both hoses 46 3 Exchange air valve 41 and perform steps 3 thru 2 4 If the actuator must be replaced 20...

Page 42: ...s are Trademarks 40 64 Customer Manual 412 18008 Rev D1 Other products logos and company names mentioned herein may be trademarks of their respective owners 14 Technical Data The following specificati...

Page 43: ...ts reserved TE Connectivity TE connectivity logo TERMI POINT and Tyco Electronics are Trademarks 41 64 Customer Manual 412 18008 Rev D1 Other products logos and company names mentioned herein may be t...

Page 44: ...871314 1 1 Window 25 871315 1 1 Post pickup left 26 871316 1 1 Post pickup right 27 871317 1 1 Rod push 28 871318 1 1 Tooling foot 29 871319 1 1 Wire dresser 30 871320 1 1 Spring special r 31 871321 1...

Page 45: ...24 871314 1 1 Window 25 871315 1 1 Post pickup left 26 871316 2 1 Post pickup right 27 871317 2 1 Rod push 28 871318 1 1 Tooling foot 29 871319 2 1 Wire dresser 30 871320 1 1 Spring special r 31 87132...

Page 46: ...7 1 special model This type of tool applies for pin layouts 90 turne d The following table only shows parts differing from the standard version 871087 1 page 42 Fig 24 Special Model Item Part No Pcs D...

Page 47: ...7 2 special model This type of tool applies for pin layouts 90 turne d The following table only shows parts differing from the standard version 871087 1 page 42 Fig 25 Special Model Item Part No Pcs D...

Page 48: ...23 871313 1 1 Hinge joint 24 871314 1 1 Window 25 871315 1 1 Post pickup left 26 871316 1 1 Post pickup right 27 871317 1 1 Rod push 28 871318 1 1 Tooling foot 29 871319 3 1 Wire dresser 30 871320 1...

Page 49: ...22 871312 1 1 Head 23 871313 1 1 Hinge joint 24 871314 1 1 Window 25 871315 2 1 Post pickup left 26 871316 2 1 Post pickup right 27 871317 3 1 Rod push 28 871318 1 1 Tooling foot 29 871319 2 1 Wire dr...

Page 50: ...1 Air cylinder 22 871312 1 1 Head 23 871313 1 1 Hinge joint 24 871314 1 1 Window 25 871315 2 1 Post pickup left 26 871316 2 1 Post pickup right 27 871317 3 1 Rod push 28 871318 1 1 Tooling foot 29 871...

Page 51: ...tube 19 871309 1 1 Lever 20 871310 1 1 Actuator 21 871311 1 1 Air cylinder 22 871312 1 1 Head 23 871313 1 1 Hinge joint 24 871314 1 1 Window 25 871315 1 1 Post pickup left 26 871316 1 1 Post pickup r...

Page 52: ...871087 1 special model NOTE Type 4 871087 1 spezial model includes a reduced slide on measure of 7 4 mm Fig 26 Clip position 1 If using Weidm ller clips SAK und KMVT only clip position 1 see Fig 26 i...

Page 53: ...ivity company All rights reserved TE Connectivity TE connectivity logo TERMI POINT and Tyco Electronics are Trademarks 51 64 Customer Manual 412 18008 Rev D1 Other products logos and company names men...

Page 54: ...5 871315 1 1 Post pickup left 26 871316 1 1 Post pickup right 27 871317 1 1 Rod push 28 871318 1 1 Tooling foot 29 871319 1 1 Wire dresser 30 871320 1 1 Spring special r 31 871321 1 1 Reel holder 32 8...

Page 55: ...ertain that proper clip wire post and application tooling are used Refer to Publication GP 1935 2 Apply at least 15 samples to posts in accordance with instruction material packaged with ap plication...

Page 56: ...ge and minimum acceptable tensile values shown in the table Wire size 0 8 x 2 4 mm Clips 330854er Series Retentiont 0 8 x 1 6 mm Clips 330495er Series Retention AWG mm minimum N averageh N minimum N a...

Page 57: ...ycled 100 000 times 2 Application tool parts like mandrel pushrod assembly have been replaced or larger repairs have been taken place 15 3 Pull Test Tool Part No 69358 2 Part No 69 544 1 per IS 1933 R...

Page 58: ...1 clip lenghth 2 Slide 3 Lateral movement d Lateral clip movement during test Fig 30 Example B does not affect the quality of termination 2 Test Tip Tool Part No 69544 a Thread tip onto Hunter mechani...

Page 59: ...unter L 5 M force gage and adapter is shown in Fig 31 2 Force gage and test tool must be held in a horizontal plane and be aligned when making the test Be careful to prevent binding between shaft and...

Page 60: ...This publication is intended for use by tool operators as an inprocess inspection procedure for TERMI POINT clip applications To assure a satisfactory level of quality during clip applications the to...

Page 61: ...t end of clip but must not extend more than appx 1 5 mm 2 There should be no insulation between wire and post at contact area back end of clip 3 Insulation support at front end of clip must retain wir...

Page 62: ...p Position Refer to Fig 33 and check clip position on post for the following criteria 1 First clip on post must not bottom on panel or on chamfer of post 2 At least isolation diameter serves as free s...

Page 63: ...applied 1 Hook tip of test tool squarely against ends of curls at front end of clip Fig 34 2 Maintain alignment of tool with post and pull slowly until yellow indicator ring on tool is in line with f...

Page 64: ...I POINT clips Clips may be individually removed without damaging other clips on the same or adjacent posts Tool no 69357 3 is a dual purpose tool that may be used to advance clips previously applied t...

Page 65: ...tool under curl of clip and twist clockwise 3 Remove clip from post 4 Repeat above steps for each clip to be removed 15 5 3 Clip Positioning Procedure 1 After removing a termination not top terminatio...

Page 66: ...demarks 64 64 Customer Manual 412 18008 Rev D1 Other products logos and company names mentioned herein may be trademarks of their respective owners 15 6 Address After Sales Serviced Tyco Electronics A...

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