TS Industrie Super Premium 30ER Technical Manual Download Page 3

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Super Premium 30ER / 35DR / 35DRI

23/01/2014

INTRODUCTION__________________________________________

LOCATION OF THE SERIAL NUMBER

GUARANTEE

SAFETY

___________________________________________________________________

GENERAL SAFETY AND MEANING OF THE LABELS

_______________________

SAFE USE

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SAFE MAINTENANCE

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SAFE TRANSPORTATION

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GENERAL DESCRIPTION AND FUNCTIONS

______________________

OPERATION OF THE FEEDERS COMMANDS______________________________

STARTING ________________________________________________

CHECKLIST

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STARTING

______________________________________________________________

STOPPING

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MAINTENANCE___________________________________________

RECOMMENDED LUBRICANTS___________________________________________

MAINTENANCE PERIODICITY____________________________________________

LUBRICATION POINTS

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OIL LEVEL

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FEEDER'S PRESSURE ON THE MATTER___________________________________

CONTROL BLADE AND HAMMER INSERTS________________________________

DISASSEMBLY TO REPLACE BLADES AND HAMMER INSERTS

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DISASSEMBLY TO CHECK THE COUNTERBLADES

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ADJUSTMENT OF THE ROTOR BELTS models ER and DR

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ADJUSTMENT OF THE ROTOR BELTS model DRI

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TENSION OF THE METAL BELT

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BELT AND SLIDING PLATE CONTROL____________________________________

ADJUSTMENT OF THE BRAKES

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DESCRIPTION AND MANIPULATION

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ENGINE AND CONTROL PANEL

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TANKS

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SAFETY CAPS

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MAINTENANCE/WORK SWITCH__________________________________________

PILOT SYSTEM

Super

Premium ER and DR_________________________________

6-7

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19-20

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26-28
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INVENTION PATENT

T A B L E O F C O N T E N T S

Summary of Contents for Super Premium 30ER

Page 1: ...K u b o t a...

Page 2: ......

Page 3: ...________________________________________________ OIL LEVEL ______________________________________________________________ FEEDER S PRESSURE ON THE MATTER___________________________________ CONTROL BLA...

Page 4: ...ONS_______________________________________________________ ELECTRICAL CIRCUIT Super Premium ER standard ___________ ELECTRICAL CIRCUIT Super Premium DR __________________ ELECTRICAL CIRCUIT Super Prem...

Page 5: ...that invention patent the text of which is appended shall be delivered to SAELEN S N S Company FR The delivery produces its effects for a period of twenty years starting on the date of deposit of the...

Page 6: ...for later reference Please contact your reseller for more information technical data or if you want to order an additional copy of this manual Safety precautions This machine is only suitable for chi...

Page 7: ...tal plastic rubber or any other materials that may have been mixed with the wastes Always use protection goggles work gloves and protection against noise The machine can in no case be used to transpor...

Page 8: ...ve the serial number of your Super PREMIUM shredder The manufacturer s nameplate is located on the chassis at the front left Serial number The serial number is located at the place indicated on the ph...

Page 9: ...ligations or responsibilities We do not assume nor authorize third parties to take responsibility for the sale of a plant shredder This guarantee does not apply to a shredder that has been modified ou...

Page 10: ...accidents to avoid injury respect the security measures explained in this manual Before using the plant shredder an owner has the duty of giving the user instructions to operators or eventual employee...

Page 11: ...3 Keep a fire extinguisher within reach in case of need Keep it in a visible place 4 Use appropriate protection equipment Here are a few suggestions but do not limit yourself just to this description...

Page 12: ...eed Lubrication point Never open or r e m o v e t h e inspection doors and carters of the cutting parts Attention Grip wheel Never enter the hopper when the engine is running Rotation commands of the...

Page 13: ...performing maintenance adjustments repairs or un jamming of the machine put the engine in idle speed with the accelerator handle wait till all moving parts have stopped stop the engine 5 Place all co...

Page 14: ...are efficiently fixed after performing maintenance or servicing the shredder 4 Warning Keep hands hair and clothing out of reach of moving parts 5 Install and make sure that all the protectors and all...

Page 15: ...ards AND check that the tow bar s nut joints are secure on a daily basis to prevent jolting which would damage the hitch and tow system and reduce its lifespan SAFE TRANSPORT Wear of the coupling Chec...

Page 16: ...IUM multi plant shredder is intended for the shredding of plants and branches up to 150 mm in diameter The machine consists of the following main components the chassis the shredding unit the engine a...

Page 17: ...1 A 30 HP KOHLER twin cylinder petrol engine or a 35 HP KUBOTA four cylinder diesel engine with liquid cooling both at 3600 and 3000 rpm For additional information on the engines please refer to the...

Page 18: ...fficient speed to shred correctly It can be activated in both rotation directions forward and reverse run with the pushers command 3 Its rotation speed is adjustable with the knob 4 located on the dis...

Page 19: ...ellow pushbutton to make the feed roller run in forward drive FEEDER STOP COMMAND 1 Push the red handrail to stop the feed roller the handrail can be locked in pulled position and in pushed position R...

Page 20: ...d roller run in forward drive FEEDER STOP COMMAND 1 Push the red handrail to stop the feed roller the handrail can be locked in pulled position and in pushed position REVERSE RUN COMMAND To make the f...

Page 21: ...important to take it into account for the security of all as well as to keep the machine in good condition The following points should be checked before using the machine 1 Is the machine sufficientl...

Page 22: ...trol panel or extinction of light on square control panel remove the starter petrol Accelerate the engine to mid speed and let it warm up Model and ER DR see text in black frame page 46 Make sure the...

Page 23: ...and inside the shredder which could jam and prematurely damage the clutch at the next start 2 Push the control bar forward to stop the feed roller 3 Progressively bring back the throttle lever to idle...

Page 24: ...coupling Use oil AFNOR NFE 48600 Types HV iso VG 46 MINERVA BIO HYDRO 46 Motor oil petrol and diesel See manual manufacturer recommendations et LUBRICANT quantities Petrol Engine Diesel Engine Fuel Hy...

Page 25: ...s axes and the hydraulic motors Check metallic belt s tension the first time at 8h Every 150 Lubrication guide rails feed roller Check of counter blade wea Lubrication of feed roller s rotation Lubric...

Page 26: ...30ER 35DR 35DRI 26 23 01 2014 LUBRICATION POINTS Proceed to the lubrication and maintenance of the machine engine stopped and ignition key removed M A I N T E N A N C E LUBRICATION OF THE ROTOR S ROTA...

Page 27: ...EARING LUBRICATION OF THE TWO BEARINGS OF THE BELT S REAR ROLLER LUBRICATION OF THE TWO BEARINGS OF THE BELT S FRONT ROLLER TENSIONER PIVOT LUBRICATION POINTS Proceed to the lubrication and maintenanc...

Page 28: ...Super Premium 30ER 35DR 35DRI 28 23 01 2014 COUPLER HEAD S BRAKE LINKAGE ROTATION CHIMNEY LUBRICATION POINTS M A I N T E N A N C E...

Page 29: ...Super Premium 30ER 35DR 35DRI 29 23 01 2014 HYDRAULIC TANK LEVEL M A I N T E N A N C E ENGINE S OIL GAUGE PETROL ENGINE S OIL GAUGE DIESEL OIL LEVELS...

Page 30: ...Super Premium 30ER 35DR 35DRI 30 23 01 2014 FEEDER S PRESSURE ON THE MATTER The feeder exerts pressure on the matter owing to its springs 1 M A I N T E N A N C E...

Page 31: ...aintenance henceforth the hammers are mounted without lubricator but with special wear rings The lack of lubricators on the hammers however should not stop you from inspecting the hammer discs and bla...

Page 32: ...lengt of A should not be smaller than 50 mm after grinding The length of a new blade is 60 mm M A I N T E N A N C E DISASSEMBLY TO REPLACE THE BLADES AND THE HAMMER INSERTS Remove the ignition key be...

Page 33: ...ell as the two safety bolts 2 diam 8 at each end of the counter knife Drive it out by sliding it in its housing on either side If the edge is worn out completely remove the counter knife from its hous...

Page 34: ...ER and DR M A I N T E N A N C E The setup of the belts tension is made by moving the clutch lever regarding the roller support inside the flues 1 and or the clutch lever to the top of the locking plat...

Page 35: ...belts are permanently kept extended by an extender To tighten the belts loosen the nut 1 of the tensioner loosen and remove the nut cons of the tension screw move forward the tensioner using the nut...

Page 36: ...arallel to the unit s base see photo 1 Retighten the screws A After tension run the belt several times in forward and reverse directions to make sure it remains in line Before tension make sure the be...

Page 37: ...the clearance act on the tightener loosen the nut left hand thread turn the rod till you obtain the desired clearance retighten the nut BELT AND SLIDING PLATE CONTROL 2 1 To check the wear of the bel...

Page 38: ...IPTION ER model petrol Engine stop in case of anomaly de tected by controller 8 D E S C R I P T I O N A N D M A N I P U L AT I O N 1 Oil filter 2 Accelerator lever 3 Oil gauge 4 Air filter 5 Fuel filt...

Page 39: ...ning light water temperature E Not used or preheating 8 seconds F Key switch Motor stopped Preheat Start The engine is stopped automatically if warning light C and D indicate a problem Do not add the...

Page 40: ...hydraulic return filter 3 The suction strainer 4 THE RESERVOIRS The machine has two reservoirs the hydraulic oil reservoir including D E S C R I P T I O N A N D M A N I P U L AT I O N The gas oil rese...

Page 41: ...NET SECURITY The machine has security devices on the opening of hoods An inductive pick off 1 placed on the hood s right door The electric contact is made when the magnet 2 fixed on the left door of t...

Page 42: ...rvention and it must run with open cover only by a trained technician it is possible to by pass this device by switching the switch to the top position maintenance the switch is housed in the junction...

Page 43: ...a rapid forward and reverse action to test the correct function of the hydraulic circuit 8 A rapid forward action of the rotor to test intervention of the NoStress facility 9 3 NoStress VarioStress ch...

Page 44: ...ons to enter the access code and to navigate the menu It is formally forbidden to modify the default factory settings of the Pilot System Any modification to the security and program parameters made o...

Page 45: ...ses a wider engine RPM Button 2 for leafy waste uses an interme diate RPM Can be used for branch waste and small amounts of conifer vegetation Button 3 for conifer and large quantities of vegetation p...

Page 46: ...speed is too high the feed roller is automatically stopped to prevent use of the machine and a Danger symbol is dis played along with the message Rotor over speed To restart the rotation of the feed...

Page 47: ...coupler If the slippage is greater than the allocated percentage the engine is stopped and a message is displayed on the screen Different causes of slippage rotor blocked at start up or during operati...

Page 48: ...validate by pressing 1 1 2 3 4 5 Press the button 1 to validate and bypass the number 0 Appuyer 3 fois sur la touche pour entrer le chiffre 3 et valider avec la touche 1 Press again on the button 1 t...

Page 49: ...14 Description et manipulation Resetting the Daily Hour counter Press to scroll to the Daily Hour Counter 1 Press 1 to validate the deleting of existing hours 2 3 A message validates the opera tion 4...

Page 50: ...rry out the oil change The message is saved in the Pilot System To bypass the message and continue work press the button 1 Press once or twice on the or buttons at any time to visualise the next oil c...

Page 51: ...ps Return RPM from 2175 rpm the feed roller starts to turn Normal RPM after over speed of the engine or rotor PTO the rotor must return to less than 2175 rpm in order that the feed roller can function...

Page 52: ...urity system stops the engine and pre vents restarting deactivates starter motor To delete this message ensure that the housings are closed and press the button 1 Red LED Rotor rotation impulse sensor...

Page 53: ...d material and the engine can reach its working speed agian When the speed exceeds the lower threshold the feed roll and belt are supplied with oil again and the engine starts running again There are...

Page 54: ...AT I O N ANTI OBSTRUCTION SYSTEM VarioStress Different settings Configuration 1 favours functioning at a wide range of motor speeds mainly suitable for chipping branches and light amterials Configurat...

Page 55: ...61 Engine is on or off contact is engaged Use Keys 1 2 3 to display the requested page Rem push during 1 to 1 5 seconds to change the program 1 2 3 Functioning running time count can only be performed...

Page 56: ...mergency circuit breaker buttons placed at the top of each side of the feed hopper When they are activated these emergency circuit breakers have two functions 1 stopping the heat engine 2 instantly st...

Page 57: ...n after two seconds in order to resume chipping In addition to the mentioned environmental advantages the CO2 REDUCTION SYSTEM also makes it possible to increase the life span of all moving parts of t...

Page 58: ...m push 1 second on the black button backward feed roller The engine will return to the idle Using the machine without the CO reduction Start the engine and heat few minutes Accelerate the engine to ma...

Page 59: ...s branches of at least 10 to 15 mm in diameter D E S C R I P T I O N A N D Setting sensor A inlet at the bottom 0 40 inch A Access to the setting wheel The wheel numeric is protected from the weather...

Page 60: ...eleration of the engine in case of very heavy rainfall Temporary interruption of the presence detector The atmosphere contains an impressive number of waves and magnetic fields that sometimes interfer...

Page 61: ...ops the engine is broken Turn off the safety Check if the covers are clo sed Check them see p 41 Replace the fuse Load or replace the battery Check the electrical cir cuits Check the valve Reduced eng...

Page 62: ...nk Set the switch to the work position see p 42 Replace the fuse Loosen the setting wheel on the distributor Check or replace the defect part Check the oil level The rotor will not rotate while the en...

Page 63: ...f wheels Tyre dimensions Tyre air pressure Option CO2 Reduction 15 cm 22 m3 4 10 m 1 65 m 2 30 m 1060 Kg 10 2 560 mm 80 Kg 250 mm 30 Cv essence 25L 3600 Tmn 1907 T mn OUI OUI 20 L 120 bars YES NO 2 17...

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Page 69: ...Super Premium 30ER 35DR 35DRI 69 23 01 2014 120...

Page 70: ...Super Premium 30ER 35DR 35DRI 70 23 01 2014 HYDRAULIC COUPLING...

Page 71: ...stop In case the VarioStress is defect the feed roll will provide forward rotation in spite of the engine speed Solution The user can shunt this sensor and the VarioStress by working in manual mode b...

Page 72: ...LLERVAL that the product is in conformity with the following European directives 2006 42 CE EG Maschinenrichtlinie Norm 2004 108 CEE Elektromagnet Norm 97 68 CE Vergiftung Norm 2000 14 CE Schall Norm...

Page 73: ...ERVAL that the product is in conformity with the following European directives 2006 42 CE EG Maschinenrichtlinie Norm 2004 108 CEE Elektromagnet Norm 97 68 CE Vergiftung Norm 2000 14 CE Schall Norm Co...

Page 74: ...LERVAL that the product is in conformity with the following European directives 2006 42 CE EG Maschinenrichtlinie Norm 2004 108 CEE Elektromagnet Norm 97 68 CE Vergiftung Norm 2000 14 CE Schall Norm C...

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