Trumpf TruBend 2000 Series Operator'S Manual Download Page 7

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3.3

Dangers handling workpieces

Processing workpieces can be dangerous. These dangers and
measures are different for every workpiece.

Sharp-edged workpieces

Workpieces have sharp edges!

Risk of injury!

Wear personal safety equipment.

Upper and lower tool

Upper and lower tool

Fig. 25903

Press beam moves downwards!

Body parts can be severed off!

Do not insert hand between upper and lower tools.

B1161en

2019-07-09

Hazards

‐

WARNING

Summary of Contents for TruBend 2000 Series

Page 1: ...open electrical cabinet 1 6 3 2 Hazards due to laser radiation 1 6 3 3 Dangers handling workpieces 1 7 Sharp edged workpieces 1 7 Upper and lower tool 1 7 Flange of the workpiece 1 8 Positioning the...

Page 2: ...rganizational measures to be taken by the user 1 21 5 1 Observe warnings and warning signs 1 21 5 2 Training and instructing operators 1 21 Measures applicable worldwide 1 21 5 3 Adhering to the duty...

Page 3: ...rning contains signaling words that have been explained in the following table Signaling word Description DANGER refers to great dangers If not avoided it can result in death and serious injuries WARN...

Page 4: ...fications of the country in which the machine is being operated as well as national and regional safety and accident prevention regulations The user may bend cold sheets using the machine The followin...

Page 5: ...ied out by authorized trained and instructed personnel Qualified personnel may Transporting the machine to the installation site Carry out work at the hydraulic pneumatic and electrical assemblies Dis...

Page 6: ...secure against being switched back on Wait for the cooling phase minimum 5 minutes 3 2 Hazards due to laser radiation Laser products are divided into laser classes as per the Euro pean standard EN 60...

Page 7: ...very workpiece Sharp edged workpieces Workpieces have sharp edges Risk of injury Wear personal safety equipment Upper and lower tool Upper and lower tool Fig 25903 Press beam moves downwards Body part...

Page 8: ...flanges of the workpiece swivel upwards or downwards during bending Risk of injury crushing Maintain sufficient distance to the workpiece Hold the workpiece in such a way that hands and fingers do not...

Page 9: ...nd fingers do not get clamped Positioning the workpiece If the workpiece is incorrectly positioned the workpiece and the gauge finger of the backgauge can collide The backgauge can move unexpectedly a...

Page 10: ...nding flat workpiece Fig 77538 Hold onto the workpiece by the front corners Thumbs lie on the workpiece Palms of hand hold the workpiece from below Improper handling when bending boxes Bending box cor...

Page 11: ...between the workpiece and upper tool 3 4 Dangers due to unexpected movements The backgauge can move unexpectedly and at high speeds Risk of injury Position the workpiece only after the backgauge has m...

Page 12: ...taken by the manufacturer The danger zone of the machine is safeguarded by safety equip ment The machine may only be operated with these safety devi ces 1 12 Measures to be taken by the manufacturer 2...

Page 13: ...Rear safety door Danger zone and safeguarding Fig 102832 These safety doors safeguard the area to the side of the ram and machine bed When the doors are closed it is not possible for persons to reach...

Page 14: ...c safety device is not active The machine is switched on and off via the main switch The main switch can be secured against being switched on again using a padlock The main switch has the following po...

Page 15: ...ch is pressed Hydraulic system switches on The press beam moves upwards Tab 1 5 The PRESS BEAM UP foot switch is not active in the following cases EMERGENCY STOP was triggered One or both side protect...

Page 16: ...n when the press beam has moved upwards up to the upper dead point Manually the press beam moves to the upper dead point UDT The control stops The backgauge moves to the next index posi tion when STAR...

Page 17: ...this area 3 Risk of impact due to workpiece that has moved up or down 4 Risk of crushing and impact due to backgauge 5 Risk of tilting 6 Warning of electrical voltage 7 Machine is top heavy Secure th...

Page 18: ...hine carefully and deli cately and by hand only Do not use a forklift truck or other motorized tractors as there is a risk of tilting due to abrupt acceleration Safety relevant signs on the machine Ta...

Page 19: ...No Safety relevant signs on the machine USA and Canada 1 2 3 4 B1161en 2019 07 09 Measures to be taken by the manufacturer 1 19...

Page 20: ...No Safety relevant signs on the machine USA and Canada 5 6 Safety relevant signs on the machine USA and Canada Tab 1 9 1 20 Measures to be taken by the manufacturer 2019 07 09 B1161en...

Page 21: ...ctive gear e g gloves safety shoes hearing protection safety glasses Define responsibilities for safety operation maintenance set ting work and service Demand that personnel read the technical documen...

Page 22: ...at only those people who are absolutely required for operation may be in the immediate danger zone up to one meter in front of the bending line over the entire length of the press table The operator m...

Page 23: ...y be installed TRUMPF is not liable for damage if external parts and accesso ries are used or if spare parts and accessories approved by TRUMPF are not installed or replaced properly TRUMPF cannot be...

Page 24: ...ata sheet can be obtained from the manufacturer of the respective operating material 5 6 Safety data sheet on hazardous materials The safety data sheets e g for lubricants cleaners or gases can be dow...

Page 25: ...shearing off of body parts Movement of the back gauge and the work piece Collision between the gauge fingers and the tool Risk of injury Operation by trained and instructed personnel Select appropriat...

Page 26: ...tion Laser BendGuard optoelectronic safety device Risk of injury Operation by trained and instructed personnel Do not look directly into the beam Materials Contact with or by inhal ing dust aerosols a...

Page 27: ...ine Depressurize components under pressure e g compressed air line Wait at least an hour to allow any residual voltage in the machine to dissipate and hot components to cool down All assemblies compon...

Page 28: ...ply Fix movable assemblies prior to disassembly transport so that the center of gravity cannot move in an uncontrol led manner Mechanical stresses can be released when undoing chains ropes and steel c...

Page 29: ...2 1 Space requirements 2 6 2 2 Floor requirements 2 6 Surface 2 6 Floor quality 2 8 2 3 Weight load 2 9 2 4 Stress due to vibration 2 9 2 5 Ambient conditions 2 10 3 Electrics 2 11 3 1 Power supply 2...

Page 30: ...e machine 2 20 Unloading and transporting the machine 2 21 6 4 Relocating the machine 2 29 Mounting the transport securing devices 2 29 Transporting the machine using an indoor crane 2 31 Lifting the...

Page 31: ...11 Electrical connection 2 44 11 1 Connecting the power cable 2 44 B1161en TruBend Series 2000 B35 installation conditions Version 1 2 3...

Page 32: ...ice Note During start up the main switch on the machine may only be switched on by Technical Service The machine is put into service by Technical Service Start up includes Align level and secure the m...

Page 33: ...ure Exposure to sunlight Purity of the ambient air Check transport route e g Gateway openings Doors Cable rack heights Shunting areas around corners Electrical system Install electrical connections at...

Page 34: ...height 2100 max 2437 mm max 96 in min 3500 mm min 138 in Hall height Tab 2 2 2 2 Floor requirements The quality of the prepared parts can be guaranteed only when the floor conditions meet TRUMPF requ...

Page 35: ...es Tab 2 3 Measuring procedure The straight edge is placed on the high points of the surface and determines the depth gauge at the lowest point For the selected measuring point distance the depth gaug...

Page 36: ...directions Concrete quality equivalent to strength class C 25 30 A structural analyst must be consulted under the following condi tions The previously mentioned requirements for an elastically embedd...

Page 37: ...into account the weights of the relevant components and the load on the support points Note If the concrete floor has the minimum thickness and quality it will not have to be subject to a structural...

Page 38: ...temper ature fluctuations Drafts between the transmitter and receiver can sporadically result in error messages from the BendGuard thereby influencing productivity Machine status Temperature Operatio...

Page 39: ...uctuations Measures to stabilize the mains must be taken in the event of continu ally non permitted fluctuations These measures must be coordinated with the energy supplier Rated power Frequency 400 V...

Page 40: ...or at least 125 of the nominal current The nominal current is specified on the nameplate To ensure voltage stability and rating the line dimension should be larger than specified in the NEC table 310...

Page 41: ...tact this must be selected depending on the machine s fault current Note In rare cases customer side voltage fluctuations on the machine s power input filter may lead to higher leakage currents than t...

Page 42: ...NEC article 250 Grounding For details on grounding power distributor systems and industrial plants refer to the NEC standards or consult an electrician or the power station IT system A surge diverter...

Page 43: ...45 plugs for customers with shielded twisted pair network cabling Worldwide outside the USA and Canada 230 V with grounded socket or in accordance with the receptive national standard The grounded co...

Page 44: ...an oil pump Only filtered oil may be filled in the hydraulic oil tank The fil ter used for this must have a filter fineness of 10 m For initial filling the following hydraulic oil is used TruBend Flui...

Page 45: ...r 7 Installation Position the adjustable legs provided for the purpose beneath the machine see Chapter 8 Set up Assemble the support brackets provided see Chapter 9 Support bracket Connect the foot sw...

Page 46: ...aring transport Before the machine is delivered check the following Is there sufficient space for transport to the installation site Can the floor can be crossed with armored rollers etc Are the gatew...

Page 47: ...apacity Crane truck for unloading the truck According to the machine weight Gantry crane for transporting the machine or Armored rollers 1 steerable 2 fixed According to the machine weight or At least...

Page 48: ...in Shackle dimensions form A Tab 2 14 6 3 Checking unloading and transporting the machine On delivery check the machine 1 Examine all components for any transport damage 2 Record visible damage cause...

Page 49: ...ndling of heavy loads Never walk under a suspended load Use tested and appropriately sized tackle and means of transportation Employ qualified technicians to transport the machine Carry out transport...

Page 50: ...Observe the position of the center of gravity when transporting the machine Position of center of gravity Fig 82046 2 22 Transport Version 1 B1161en...

Page 51: ...achine is anchored in the foundation 1 Support plate Fig 102831 All transport securing devices must be stored in a safe place The transport securing devices must be reattached if the machine is moved...

Page 52: ...The machine can be lifted and transported using the suspension holes Transport using crane Fig 82048 Suspension holes Fig 82049 2 24 Transport Version 1 B1161en...

Page 53: ...machine needs to be lifted from the ground observe the procedure as described in section Lift the machine and position on wooden blocks page 2 32 Due to a danger of tilting only raise the machine usi...

Page 54: ...t areas of the armored rollers must be located centrally below the respective support points of the machine Move the machine carefully and delicately and by hand only Do not use a forklift truck or ot...

Page 55: ...xed armored roller 2 Hydraulic hoisting jack 3 Wooden block Position the front fixed armored roller Fig 89242 11 Apply the hydraulic hoisting jacks and lift the machine 12 Position the front armored r...

Page 56: ...red roller and the edge of the recess are flush on the machine frame see arrow 1 Wooden block 2 Hydraulic hoisting jack Fig 86878 18 Apply the hydraulic hoisting jacks and lift the machine 19 Remove t...

Page 57: ...Transporting the machine to the installation site Ensure the armored rollers stay in place 6 4 Relocating the machine Mounting the transport securing devices Means Tools Materials Transport securing d...

Page 58: ...2 Lower flange 3 Screw M20x120 with plain washer and nut 4 Support tab Fig 86883 2 Apply support tab When doing this observe the vertical alignment to the machine and mounting position of the tabs 3...

Page 59: ...rews each Size 6 Allen key Transporting the machine using an indoor crane Conditions The machine was separated from the energy source by qualified personnel The transport securing devices are installe...

Page 60: ...Risk of fatal injury There must be no one in the danger zone during transport The machine may only be transported with the transport securing devices mounted The machine may be operated only if it is...

Page 61: ...procedure see section Transporting the machine using armored rollers 2 26 8 Anchor the machine to the ground 9 Safely store transport securing devices B1161en Transport Version 1 2 33 Transporting the...

Page 62: ...e adjustable legs are set up later at the installation points fol lowing drilling Fig 72275 1 Using an indoor crane or forklift truck position the machine at the installation site in accordance with t...

Page 63: ...ough the machine The holes must be drilled vertically and accurately The adjustable legs must stay free from dust to prevent the thread rubbing This is why they are only positioned at the installation...

Page 64: ...ling depth 85 mm Tab 2 16 4 Clean the drilled holes Fig 68701 5 Drive the drop in anchors of the rear installation points into the holes The anchors must project out of the floor by about 155 mm 2 36...

Page 65: ...Transport securing devices 2 Adjustment leg centered Fig 69525 1 Adjust the adjustable legs of the machine so that a distance of 50 mm is achieved between the support surface and the bottom of the ba...

Page 66: ...2 Remove the transport securing devices of the adjustable legs Fig 72274 3 Lightly grease ball cups and spherical washer on both sides and the thread if required 2 38 Set up and positioning Version 1...

Page 67: ...ne may be operated only if it is anchored firmly in the foundation 1 Machine in raised position 2 Wooden beam 3 Adjustable leg 4 Set screw on the front of the machine Fig 69527 4 Using the indoor cran...

Page 68: ...align them 8 Remove the wooden beams and carefully lower the machine onto the adjustable legs 9 Screw the nuts 2 x M16 and plain washer loosely onto the rear anchor Do not tighten because the machine...

Page 69: ...rt brackets are screwed directly to the machine frame Positioning across the entire table length is possible in 160 mm steps 1 DIN EN1665 M6x16 screw Fig 102834 1 Screw the screws provided for fasteni...

Page 70: ...side the machine 2xM6 Allen key AF 4 1 Switch cabinet 2 Sealing strip 3 Foot switch connection cable Fig 69533 3 Loosen the left sealing strip of the cable entry 2xM6 and slide it towards the outside...

Page 71: ...er cable entry Fig 84106 7 Connect the network cable to the RJ45 coupling 8 Route the network cable and connection cable tightly in the cable ducts of the electrical cabinet and pull the excess out th...

Page 72: ...witched back on A Rear of electrical cabinet machine working area B Electrical cabinet open 1 Rear of electrical cabinet 2 Power cable 3 Cable entry of electrical cabinet 4 Main switch Fig 102835 1 At...

Page 73: ...he power supply 5 Place the power cable in the cable ducts and route it tightly towards the outside 6 Close the cable ducts in the electrical cabinet 7 Using cable ties stow the power cable safely in...

Page 74: ...2 46 Electrical connection Version 1 B1161en...

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