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Transtech MSE 100.1-EU L, Instruction Manual, Page: 9 / 178

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Transtech MSE 100.1-EU L Instruction Manual Download Page 9

Contents

9

26.5

Pad cleaning  . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 129

26.6

Light curtain . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 130

26.7

Interface. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 130

26.7.1

Pad safety . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 131

26.7.2

Pad blower. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 132

26.7.3

Auxiliary functions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 132

26.7.4

Cycle signal . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 133

26.7.5

Automatic auxiliary signal  . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 134

26.7.6

Sensors cleaning tape . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 134

26.8

Datasets. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 135

26.8.1

Push buttons . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 135

26.8.2

Load dataset  . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 136

26.8.3

Load preset . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 136

26.8.4

Save dataset . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 137

26.8.5

Rename dataset  . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 137

26.9

Foot switch. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 138

27

Admin Settings  . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .139

27.1

Overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 139

27.2

Admin Settings selection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 139

27.3

Printer  . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 140

27.4

Workpiece . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 140

27.5

Pad cleaning  . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 141

27.6

Light curtain . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 141

27.7

Interface. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 142

27.7.1

Print release. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 142

27.7.2

Pad blower. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 143

27.7.3

Auxiliary functions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 143

27.7.4

Cycle signal . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 144

27.7.5

Automatic auxiliary signal  . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 144

27.7.6

Sensors cleaning tape . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 145

27.8

Datasets. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 146

27.8.1

Presets. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 146

27.9

Foot switch. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 147

27.10

Automatic homing  . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 147

27.11

Safety guard  . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 148

27.12

Automatic power on . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 149

28

Diagnostics  . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .151

28.1

Overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 151

28.2

Diagnostics selection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 151

28.3

Printer info . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 151

28.4

Inputs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 152

28.5

Outputs  . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 152

28.6

Counter  . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 153

28.7

Date/time . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 153

28.8

Notifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 154

29

Service  . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .155

29.1

Overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 155

29.2

Service menu. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 155

29.3

Password functions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 155

30

Notifications and Errors . . . . . . . . . . . . . . . . . . . . . . . . . . . . .157

30.1

Operating Notifications  . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 157

30.2

Error Notifications  . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 158

30.2.1

Display . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 158

30.2.2

Notification window  . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 158

30.2.3

List of notifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 159

31

Automation Interface. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .161

31.1

Function . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 161

Summary of Contents for MSE 100.1-EU L

Page 1: ...SealCup Express Edition 2 English 2019 02 20 Pad Printer Program version 1 30 30...

Page 2: ...state of development at the time of print The actual scope of supply may differ from the explanations and illustrations provided here when dealing with special versions or optional extras or as a resu...

Page 3: ...mplete or illegible documentation must be replaced immediately If the machine is sold the documentation must be handed over to the new owner It is an important requirement for the safe operation of th...

Page 4: ...4 Important Information...

Page 5: ...les 22 8 Technical Data 23 8 1 Connection values 23 8 2 Operating conditions 23 8 3 Weight 23 8 4 Versions 24 8 5 Dimensioned drawings 25 8 5 1 Version on left without pad cleaning 25 8 5 2 Version on...

Page 6: ...Assembly Magnetic Holder 53 14 1 Safety instructions for handling magnets 53 14 2 Overview 54 14 3 Versions 54 14 3 1 Pad coupling without limit stop 54 14 3 2 Pad coupling with limit stop 54 14 4 Pa...

Page 7: ...ion 87 18 6 Magnetic ring insertion 88 18 7 Joining the ink cup and clich 89 18 8 Separating the ink cup and clich 89 18 9 Adding ink 90 18 10 Cleaning the ink cup 90 19 Express Liner Ink Cup 91 19 1...

Page 8: ...enu Configuration 112 22 8 1 Module activation deactivation 112 22 8 2 Write protection 112 22 8 3 Locked push buttons 112 23 Switching on the machine 113 23 1 Mains switch ON 113 23 2 Control unit ON...

Page 9: ...int release 142 27 7 2 Pad blower 143 27 7 3 Auxiliary functions 143 27 7 4 Cycle signal 144 27 7 5 Automatic auxiliary signal 144 27 7 6 Sensors cleaning tape 145 27 8 Datasets 146 27 8 1 Presets 146...

Page 10: ...sition Fixture 169 31 6 3 3 Position Fixture 170 31 7 Definition of safety zones 171 31 7 1 Safety guard with a light curtain 171 31 7 2 Safety guard with two light curtains 172 31 8 Safety guard two...

Page 11: ...e by the user Intended use also includes compliance with the instructions and regulations described in this inst ruction manual 5 3 Responsibility of the operating company The machine is used in the c...

Page 12: ...knowledge of the relevant standards and regulations are able to perform the tasks allocated to them and to independently recognize and prevent possible dangers Specialist electricians thanks to their...

Page 13: ...ead to cutting crushing or shearing injuries Wear close fitting work clothes with low resistance to tearing tight sleeves and no protruding parts No rings necklaces or other jewellery may be worn WARN...

Page 14: ...the work space of a running machine Particular attention and care must be exercised when working in the work space of the machine This particularly applies for set up mode or during maintenance work...

Page 15: ...ic current Touching live parts represents an immediate danger to life Damage to components or the insulation of cables and electric lines may pose a dan ger to life The current supply must be switched...

Page 16: ...be secured against unauthorised or accidental acti vation DANGER Danger caused by unauthorised use of the machine Commissioning the machine without the required knowledge regarding the functions and c...

Page 17: ...and rescue equip ment Ensure that access paths are kept clear for rescue services Correct actions in the event of an emergency Use the EMERGENCY STOP button to stop the machine Switch off the main swi...

Page 18: ...18 Safety instructions...

Page 19: ...erous situations will lead to severe injuries or death The additional symbol can vary depending on the type of danger WARNING This instruction warns against dangerous situations Not preventing dangero...

Page 20: ...desired 1 Numbered list 2 List of handling instructions 3 The sequence is determined by the numbering 6 4 Identification of elements Elements depicted in graphics are marked using numbers In the desc...

Page 21: ...e clich G Ink absorption Entire process of the ink absorption of the pad from the cli ch H Workpiece stroke Movement of the pad to the workpiece I Ink release Movement of the pad with transfer of the...

Page 22: ...e edge Sharp ground cutting edge on the underside of the ink cup or doctor ring The blade edge is positioned on the clich and seals the ink cup against the clich In addition the ink is spread from the...

Page 23: ...l versions are the same weight The machines can be optionally fitted with a pad cleaning system A pad cleaning system will increase the overall weight of the machine Electrical connection Operating vo...

Page 24: ...ype ink cups US ink cup holder for Express Liner type ink cups L ink cup fixing lever on left hand side of machine R ink cup fixing lever on right hand side of machine Classification Ink cup Ink cup f...

Page 25: ...cal Data 25 8 5 Dimensioned drawings 8 5 1 Version on left without pad cleaning All dimensions without brackets millimeters All dimension in brackets inches B Clich level C Print level workpiece surfa...

Page 26: ...26 Technical Data 8 5 2 Version on right without pad cleaning All dimensions without brackets millimeters All dimension in brackets inches B Clich level C Print level workpiece surface B C...

Page 27: ...Technical Data 27 8 5 3 Version on left with pad cleaning All dimensions without brackets millimeters All dimension in brackets inches B Clich level C Print level workpiece surface B C...

Page 28: ...28 Technical Data 8 5 4 Version on right with pad cleaning All dimensions without brackets millimeters All dimension in brackets inches B Clich level C Print level workpiece surface B C...

Page 29: ...Technical Data 29 8 6 Mounting schematic B Pad position C Socket holes To secure the machine on a machine table an M8 screw must be used in each socket hole C B C C C...

Page 30: ...30 Technical Data 8 7 Clich layout All dimensions in mm Clich size Print image position Print image size A B 100 x 215 54 50 max 80 mm or max 56 x 56 mm B...

Page 31: ...achine may only be performed by employees of the manufacturer or specialist staff who have been authorized and trained by the manufacturer However ope rators or service staff working for the manufactu...

Page 32: ...ng points with walls pillars or installations SAFETY INSTRUCTION Improper handling of machines and devices can lead to considerable damage to property Unsuitable means of transport and lifting gear ca...

Page 33: ...ransport and Installation 33 9 4 Mounting the machine The machine must be mounted on a stable base frame or machine table The mounting plan stipulated in the Technical Data chapter must be referred to...

Page 34: ...34 Transport and Installation...

Page 35: ...ance flaps included in the safety enclosure must be equipped with safety switches When the safety doors are open the machine must be powered off or depen ding on the operating mode its operation must...

Page 36: ...d in the protective earthing circuit if applicable 10 7 Further safety measures Additionally installed workpiece processing assemblies can cause health hazards for the operator as a result of gases fu...

Page 37: ...ead to serious injury A faulty electrical or pneumatic connection on the machine can result in the machine behaving uncontrollably and may lead to unexpected move ments This poses a risk of injury The...

Page 38: ...if the necessary set tings have been applied in the settings menu See Chapter 26 9 Foot switch on page 138 WARNING Incomplete safety equipment may pose risk of injury Incomplete safety equipment may...

Page 39: ...s process the pad is pushed on to a cleaning tape coated with adhesive to which the dirt bonds The cleaning interval can be set on the operating terminal WARNING Assembly works carried out in the mach...

Page 40: ...de the cleaning tape to the right over the table surface around the deflection roller in the table surface and then downwards E Guide the cleaning tape to the left under the table surface around the d...

Page 41: ...ler and to the left G Fit the empty roll core onto the upper roll holder and stick the cleaning tape on the roll core The cleaning tape can be made taut by turning the lower roll of tape backwards 12...

Page 42: ...42 Pad cleaning...

Page 43: ...upling with limit stop The set pad position can be fixed in a reproducible man ner with the limit stop screw B Once the limit stop screw has been correctly set the pad coupling can be removed and when...

Page 44: ...quipped with an M6 insert nut F The insert nut serves the purpose of fastening the pad on to the pad coupling The pad coupling is equipped with various bore holes Pads can be directly fastened onto th...

Page 45: ...pling Unscrew the clamping screw B belonging to the pad coupling Pull out the pad coupling complete with the pad towards the front Unscrewing the pad The pad is fastened to the pad coupling with a scr...

Page 46: ...ing coupling Position pad coupling B on to the pad base plate C In the majority of cases the fastening generally takes place via the centre borehole D Screwing on the pad Insert the fastening screw M6...

Page 47: ...g The pad position can be set with the pad sliding coupling Left right movement Unscrew clamping screws B The pad can be moved to the left or right The line marks C on the ruler indicate the posi tion...

Page 48: ...uipped with an M6 insert nut F The insert nut serves the purpose of fastening the pad on to the pad coupling The pad coupling is equipped with various bore holes Pads can be directly fastened onto the...

Page 49: ...oupling Unscrew the clamping screw B belonging to the pad coupling Pull out the pad coupling complete with the pad towards the front Unscrewing the pad The pad is fastened to the pad coupling with a s...

Page 50: ...ing coupling Position pad coupling B on to the pad base plate C In the majority of cases the fastening generally takes place via the centre borehole D Screwing on the pad Insert the fastening screw M6...

Page 51: ...1 Inserting the pad coupling Push the pad coupling together with the assem bled pad into the guide until the limit stop is reached Fixing the pad coupling Tighten the clamping screw F on the pad coup...

Page 52: ...ll clamping screws must be retightened following the adjustment of the pad position Set the limit stop screw The set pad position can be fixed in a reproduci ble manner with the limit stop screw E In...

Page 53: ...trapped between magnets This can lead to crushing injuries and bruising on the affected points Handle magnets with great care WARNING Failure or malfunctioning of implants Magnets can influence the f...

Page 54: ...ad coupling with limit stop The set tampon position can be fixed in a reproducible manner with the limit stop screw B Once the limit stop screw has been correctly set the pad coupling can be removed a...

Page 55: ...ad base plate is manufactured from a mag netic sheet The holes F enable the precise positioning of the pad on the centering pins of the pad coupling The pad coupling is fitted with several magnets G T...

Page 56: ...ssembly Magnetic Holder 14 4 1 Pad removal The pad base plate B is held to the pad coupling C through magnetic force Pull the pad base plate and pad downwards from the pad coupling 1 2 3 1 2 3 B C 1 2...

Page 57: ...tic force 14 4 3 Pad position setting The pad position can be set with the pad sliding coupling Left right movement Untighten clamping screws B The pad can be moved to the left or right The line mark...

Page 58: ...base plate is manufactured from a mag netic sheet The holes F enable the precise positioning of the pad on the centering pins of the pad coupling The pad coupling is fitted with several magnets G The...

Page 59: ...mbly Magnetic Holder 59 14 5 1 Pad removal The pad base plate B is held to the pad coupling C through magnetic force Pull the pad base plate and pad downwards from the pad coupling 1 2 3 1 2 3 B C 1 2...

Page 60: ...ttach the pad with the pad base plate B to the pad coupling C from below Ensure that the centering pins D insert into the holes on the pad base plate The pad base plate B is held to the pad coupling C...

Page 61: ...ards All clamping screws must be retightened following the adjustment of the pad position Set limit stop screw The set tampon position can be fixed in a reprodu cible manner with the limit stop screw...

Page 62: ...62 Pad Assembly Magnetic Holder...

Page 63: ...the left hand version the assembly is done in the same way except that the ink cup fixing lever is operated on the other side of the machine WARNING Assembly works carried out in the machine s workin...

Page 64: ...ould be removed in order to pre vent damage and to ensure better accessi bility Untighten the clamping screw B on the pad coupling Pull the pad forwards out of the pad coup ling 15 2 2 Unfasten clich...

Page 65: ...EU 65 15 2 3 Unfasten ink cup Pull out the lock pin D from the ink cup fixing and pull the lever down When you let go stop the lock pin in the lower position The ink cup holder E raises and releases t...

Page 66: ...he clich F together with the ink cup forwards and out of the clich holder When dealing with plastic or thin steel cli ch s the clich is pulled out together with the base plate See Chapter 17 1 Clich t...

Page 67: ...15 2 1 Remove pad on page 64 15 3 1 Insert clich Insert the clich B together with the ink cup in the clich holder and push it to the back When dealing with clich s made from plas tic or thin steel th...

Page 68: ...68 Clich Assembly EU 15 3 2 Clamp clich Push the clamping block up and tighten the clamping screw C C...

Page 69: ...ly EU 69 15 3 3 Secure ink cup Pull out the lock pin D from the ink cup fixing and push the lever up When you let go stop the lock pin in the upper position The ink cup holder E lowers and secures the...

Page 70: ...70 Clich Assembly EU 15 3 4 Install pad Push the pad into the pad coupling Tighten the clamping screw F on the pad coupling F...

Page 71: ...the left hand version the assembly is done in the same way except that the ink cup fixing lever is operated on the other side of the machine WARNING Assembly works carried out in the machine s workin...

Page 72: ...ould be removed in order to pre vent damage and to ensure better accessi bility Untighten the clamping screw B on the pad coupling Pull the pad forwards out of the pad coup ling 16 2 2 Unfasten clich...

Page 73: ...with the base plate into the notch under the clich in an open position clamping lever forwards Here the clamping jack will push under neath the ink cup Pull the clamping lever E backwards The clamping...

Page 74: ...2 4 Unfasten ink cup Pull out the lock pin F from the ink cup fixing and push the lever forward by 90 When you let go stop the lock pin in the for ward position This raises the ink cup fixing G and re...

Page 75: ...ich Assembly US 75 16 2 5 Remove clich Pull the setup tool F together with the ink cup and clich forwards out of the clich holder See Chapter 17 1 Clich types on page 81 The clich holder G is empty H...

Page 76: ...t yet be installed in the machine See Chapter 16 2 1 Remove pad on page 72 16 3 1 Insert clich Insert the setup tool B into the clich hol der together with the ink cup and the clich and push it to the...

Page 77: ...ll out the lock pin D from the ink cup fixing and push the lever up When you let go stop the lock pin in the upper position This lowers the ink cup fixing E and secu res the ink cup The fixings must p...

Page 78: ...16 3 3 Remove setup tool Push the clamping lever F forwards The clamping jack will swivel upwards and detach itself from the ink cup Pull the setup tool G from the machine in an open position clampin...

Page 79: ...ch Assembly US 79 16 3 4 Clamp clich Push the clamping block up and tighten the clamping screw H 16 3 5 Install pad Push the pad into the pad coupling Tighten the clamping screw I on the pad coupling...

Page 80: ...80 Clich Assembly US...

Page 81: ...ich s Thick steel clich s are completely replaced as a one piece element Polymer and thin steel clich s are replaced on the support plate WARNING Injury caused by sharp edges on the plastic and thin s...

Page 82: ...and forth in order to detach the round hole from the other fixing pin Do not kink or bend the clich by raising it in a forced manner Lift the clich from the support plate 17 2 2 Positioning the clich...

Page 83: ...gnets towards the ink cup and the blade edge WARNING Injury caused by aggressive liquids or gases Improper handling of inks and solvent can lead to irritation and injuries to the skin airways or the e...

Page 84: ...ance to magnets Wearers of such devices must be warned about approaching magnets WARNING Injuries caused by flying metal chips Magnets are manufactured from brittle materials If two magnets collide th...

Page 85: ...C Magnetic ring D Ink cup E Seal F Doctor ring 18 5 Doctor ring installation and removal 18 5 1 Handling instructions Depending upon the design the doctor ring B is manufactured from carbide metal or...

Page 86: ...ct against the chemical impacts caused by ink or thinner Do not kink the seal or press on it with sharp objects The casing may not become damaged 18 5 3 Doctor ring insertion Carefully place the ink c...

Page 87: ...e the doctor ring or the seal Position the ink cup with the bottom side facing upwards The doctor ring C is located on the top Insert the ejection tool into one of the side boreholes with the flattene...

Page 88: ...the selected level The three support cams E in the ink cup hold the magnetic ring Insert magnetic ring F with the desired supporting surface level onto the support cams in the ink cup In order to set...

Page 89: ...urn the ink cup together with the cli ch and hold the ink cup tight Horizontally remove the clich from the ink cup When using polymer or thin steel cli ch s it must be ensured that the fixing pins in...

Page 90: ...th ink until the magnetic ring is covered with ink Close the ink cup with the cover 18 10 Cleaning the ink cup Ink cups must be cleaned with solvents prior to each use during each ink change or after...

Page 91: ...injury through aggressive liquids or gases Improper handling of inks and solvents can lead to irritation and injuries to the skin airways or the eyes Observe the manufacturer s hazard warnings Observe...

Page 92: ...the sensitive blade edge of the doctor ring is not damaged 19 3 Ink cup individual components B Space frame C O ring D Ink container E Doctor ring 19 4 Tools Special tools are required in order to co...

Page 93: ...tor rings must be handled with extreme care and may not be distorted or allowed to fall The hard material may fracture or become chipped if twisted or subjec ted to a severe impact The precisely groun...

Page 94: ...dial groove B located on the outer edge to accommodate the doctor ring Place the doctor ring C into the radial groove B from above In this case the sharp ground blade edge will be located on the top C...

Page 95: ...ontainer with the opening facing upwards The doctor ring B is located on the top Pull the flap C of the ink container down wards to release the ink container from the doctor ring Hold the doctor ring...

Page 96: ...is fitted with two pins B During assembly the pins grip the lateral grooves in the ink cup frame Insert the ink cup frame C in the notch of the setup table D in such a way that the pins insert into t...

Page 97: ...7 Place the ink container H with the inserted doctor ring I in the frame with the ope ning on the top The illustration shows the fully assembled ink cup in the setup table from the front Fill the ink...

Page 98: ...or rectly Place the clich C between the pins on the setup table and push it to the left as far as the limit stop Here the print image D in the clich must be positioned on the underside over the ink cu...

Page 99: ...der the ink cup Align the setup tool in the middle of the clich and push it as far as the limit stop F on the clich Pull back the clamping lever of the setup tool The ink cup is pressed onto the clich...

Page 100: ...Push the clich C to the side and away from the ink cup in the setup table The ink container can now be removed from the ink cup frame 19 9 Cleaning the ink cup With careful work practices the ink will...

Page 101: ...B clockwise Control options Rub clich with a thinner and carry out a pad stroke on the clich see Chapter 25 Manual Mode on page 121 The imprint of the pad is visible on the clich A check can be made t...

Page 102: ...he pad from its upper home position to the workpiece can be adjusted by approx 10 mm The height of the lower pad position during ink release to the workpi ece can be set in this way This setting also...

Page 103: ...Machine C Safety guard D Light barrier If there is a light barrier in place as a safety guard the functions are triggered using the illuminated START button The green START symbol appears on the touch...

Page 104: ...d is the light curtain For that reason the descriptions in this instruction manual refer to this safety guard By keeping the illuminated START button pressed certain functions are continually repeated...

Page 105: ...features a touch screen and several function keys 22 2 Button 22 2 1 STOP button Pressing the STOP button turns off the control unit 22 2 2 ON illuminated button Pressing the ON illuminated button tur...

Page 106: ...F4 The function of the function keys is the same in every menu Exception In the system start menu the F1 F2 and F4 keys do not have a function until homing has been successfully completed See Chapter...

Page 107: ...s display current information Display of operating notifications Display of menu information and status conditions Red Red fields display malfunctions and errors Locked functions due to malpositions o...

Page 108: ...s Settings Set properties and values of machine functions Access with password only Admin Settings Set properties and values of machine functions Configure the user inter face Activate and set additio...

Page 109: ...ment or function The movement or function is carried out as long as the START illuminated button is pressed START FORWARDS BACKWARDS Sequence Starts a movement or function The movement or function is...

Page 110: ...alue can be changed via the number pad By pressing the ENTER key B the entered value is applied and the input dialog is closed Input dialog for alphanumerical values Pressing the SHIFT key B temporari...

Page 111: ...itional symbol The designation of the menu levels for the Settings is identical to the designation of the menu levels in Manual Mode There is a Settings menu for all adjustable functions The settings...

Page 112: ...he currently selected feature 22 8 3 Locked push buttons Locked push buttons are colored grey in the menu The functions or chosen settings are displayed but cannot be activated or changed IMPORTANT IN...

Page 113: ...ions must be met in order to switch on the control unit The mains switch must be switched on The STOP button must be unlocked All external EMERGENCY STOP buttons if present must be unlocked All extern...

Page 114: ...tion via the START signal before the function is carried out IN AUTOMATIC MODE before a print cycle is carried out a check is made to see whether the machine is in the home position If this is not the...

Page 115: ...al Mode on page 121 D push button to call up the HOMING operation mode See Chapter 23 3 Home posi tion on page 114 If the machine is already in the home position the push button will be displayed in g...

Page 116: ...unit is switched off by pressing the STOP button When the control unit is switched off the ON illuminated button will go out A notification displays the status After the STOP button has been unlocked...

Page 117: ...d dataset on page 136 Workpiece per min Display of the number of workpieces printed per minute The display is updated once per minute and shows the number of workpieces printed in the last minute The...

Page 118: ...The push button for the selected function is displayed in green The green START symbol is displayed when the machine is ready to start The START illuminated button lights up when the machine is ready...

Page 119: ...an now be activated by interrupting and then ending contact with the light curtain If the light curtain is not interrupted for 30 seconds the START via light curtain func tion will be deactivated The...

Page 120: ...ready to start The START illuminated button lights up when the machine is ready to start Pressing the START illuminated button carries out a pad cleaning If the START illuminated button is continually...

Page 121: ...to the related Settings menu 25 2 Manual mode selection This menu provides access to functions that should be carried out in manual mode Each selectable function is described on the following pages I...

Page 122: ...sh buttons to select the direction The push button for the selected function is displayed in green The green START symbol is displayed when the machine is ready to start The START illuminated button l...

Page 123: ...direction The push button for the selected function is displayed in green The green START symbol is displayed when the machine is ready to start The START illuminated button lights up when the machine...

Page 124: ...ivates a tape feed The feed duration can be adjusted in the settings 25 4 3 Cleaning cycle Press the Cleaning cycle D push button The push button for the selected function is displayed in green The gr...

Page 125: ...ad blower Press push button 0 or I The pad blower is immediately turned on or off when the push buttons are pressed Settings push button This calls up the settings for this function See Chapter 25 5 P...

Page 126: ...126 Manual Mode...

Page 127: ...ions can be changed there 26 2 Settings selection This menu provides access to functions whose settings need to be changed Each selectable function is described on the following pages The menu extends...

Page 128: ...n when the function is active The numeric values can be used to set the positions from D to E between which redu ced speed should be employed The printer positions can be located in manual mode See Ch...

Page 129: ...ion After the pad cleaning the feed for the cleaning tape is switched on for the set time period Pad cleaning stroke The pad stroke position on the cleaning tape of the pad cleaning During pad cleanin...

Page 130: ...B Different settings can be selected depending upon the work process 1x If when the light curtain is breached the finished workpiece is removed and a new one is inserted at the same time the light cu...

Page 131: ...the pad safety signal is ignored The pad safety signal must be present before the pad moves towards the workpiece Otherwise the print process will be interrupted and will only continue when the signal...

Page 132: ...1 Jog mode on page 122 26 7 3 Auxiliary functions Peripheral modules can be controlled via output signals to the automation interface It is possible to move workpiece holding fixtures to different pos...

Page 133: ...at an automation interface output The homing pulse is emitted once after the control unit is switched on or when homing is carried out in order to move an external module e g a rotary table to the hom...

Page 134: ...of the automation interface The characteristics of the signal are described in Chapter 31 Automation Interface on page 161 Column B indicates whether the sensors are available and whether they have be...

Page 135: ...y been saved can be loaded Here all current settings and menu configurations are overwritten by the loaded dataset See Chapter 26 8 2 Load dataset on page 136 To ensure that current settings and menu...

Page 136: ...tings were saved in dataset 21 preset by the manufacturer before the machine was delivered This dataset has been provided with write protection It cannot be modified renamed or overwritten by the savi...

Page 137: ...Save F push button saves the dataset in the selected disk space 26 8 5 Rename dataset The list of datasets can be scrolled through using the push buttons scroll up down D 20 disk spaces 1 to 20 can be...

Page 138: ...h will do nothing when pressed B Pressing the foot switch in AUTOMATIC operation mode activates a print cycle C If the foot switch is pressed once in AUTOMATIC operation mode print cycles will be carr...

Page 139: ...ion See Chapter 22 8 Menu Configuration on page 112 To allow the hidden settings in the Settings menu to be changed all adjustment options are also provided in Admin Settings In addition some menu lev...

Page 140: ...tings see Chapter 26 3 Printer on page 128 Write protection See Chapter 22 8 2 Write protection on page 112 27 4 Workpiece Adjustable settings see Chapter 26 4 Workpiece on page 128 Write protection S...

Page 141: ...otection on page 112 27 6 Light curtain This menu only appears when the light barrier function is activated See Chapter 27 11 Safety guard on page 148 Adjustable settings see Chapter 26 6 Light curtai...

Page 142: ...nu is divided into several sub menus This menu provides access to functions whose settings need to be changed Each selectable function is described on the following pages 27 7 1 Print release Adjustab...

Page 143: ...apter 26 7 2 Pad blower on page 132 Write protection See Chapter 22 8 2 Write protection on page 112 27 7 3 Auxiliary functions Adjustable settings see Chapter 26 7 3 Auxiliary functions on page 132 W...

Page 144: ...6 7 4 Cycle signal on page 133 Write protection See Chapter 22 8 2 Write protection on page 112 27 7 5 Automatic auxiliary signal Adjustable settings see Chapter 26 7 5 Automatic auxiliary signal on p...

Page 145: ...on B For this the sensor must be fitted and connected Push button C can only be activated if push button B has been activated End of tape torn tape The function for end of tape torn tape can be activa...

Page 146: ...ttings These deal with the minute configuration of the machines operations They do not include application specific settings Pressing the push button Load C loads the Preset This refers to the dataset...

Page 147: ...y pressing the push button B the Automatic homing can be activated or deactivated Activated If the machine is not in the home position homing is initially carried out when a function is started and th...

Page 148: ...ond to the selected safety guard See Chapter 31 Automation Interface on page 161 DANGER Risk of injury in the event of incomplete safety equipment Incomplete safety equipment can lead to a situation w...

Page 149: ...ed on automatically Automatic power on takes place under the following conditions Main switch ON condition STOP button unlocked and EMERGENCY STOP circuits to automation interface closed Unlock STOP b...

Page 150: ...150 Admin Settings...

Page 151: ...be described in detail here is required in order to analyze and evaluate the displayed diagnostics menus Consequently the menu levels are only illustrated in an overview Please contact the machine ma...

Page 152: ...gnal statuses of the digital inputs of the control unit The inputs in a yellow frame have safety functions 28 5 Outputs Display of the signal statuses of the digital outputs of the control unit The ou...

Page 153: ...chine Pad stroke counter The number of pad strokes in print operation print and cleaning cycles 28 7 Date time The date and time of the system clock can be set Pressing the Update B push button update...

Page 154: ...154 Diagnostics 28 8 Notifications Display with a list of notifications which have occurred It can also be used to track previous incidents...

Page 155: ...ctivate password By pressing push button B the password prompt for the Settings access area can be activated and deactivated The password prompt can only be deactivated after the password has been ent...

Page 156: ...e Admin Settings menu will be granted one time only INFO If the Admin Settings menu is exited it can only be accessed again by entering a new Release code Every time the Unlock Admin Settings menu win...

Page 157: ...Automatic auxili ary signal on page 134 Check connection or peripherals see Chapter 31 5 Control procedure information on page 164 Waiting for pad safety signal The HIGH signal is expected at the pad...

Page 158: ...ation the notification window may also be dis played immediately See Chapter 30 2 2 Notification window on page 158 30 2 2 Notification window All pending error notifications are listed in the notific...

Page 159: ...on tape Replace cleaning tape The sensor for the pad cleaning tape is reporting that the cleaning tape is almost used up The cleaning tape needs to be replaced soon Pad cleaning tape end tape broken R...

Page 160: ...160 Notifications and Errors...

Page 161: ...ions and extensi ons 31 2 Electrical connector The signal exchange takes place via two D sub connectors View of the mating face of the female con nector 25 pole port Signals to control the functions o...

Page 162: ...OUT 24 V DC NA Voltage is present when control unit is switched on 10 11 IN IN Light curtain insertion area Light curtain insertion area channel A Light curtain insertion area channel B 12 OUT Palm fu...

Page 163: ...ote maintenance can be connected to the network port For service please contact the manufacturer of the machine Pin Signal Function 1 IN Prog IN 1 Configurable input 2 IN Prog IN 2 Configurable input...

Page 164: ...MANUAL MODE or AUTOMATIC operation modes Pin 3 OUT Ready for operation automatic The signal displays a machine status and cannot be adjusted A HIGH signal is emitted when the control unit is switched...

Page 165: ...y guard two hand operation on page 173 Pin 12 OUT Palm function The signal has a set switching behavior and cannot be adjusted A signal edge from LOW to HIGH at the Pin 25 IN Palm switch alternately s...

Page 166: ...leaning tape The activation of the output and the desired switching behavior must be set in the menu See Chapter 26 7 6 Sensors cleaning tape on page 134 Depending on the setting the signal will issue...

Page 167: ...print area See also Chapter 31 7 Definition of safety zones on page 171 If the light curtain print area is not used these two inputs may not be connected and must remain free If two hand operation is...

Page 168: ...be turned clockwise or counterclockwise Here activated in a clockwise direction C End switch for position 1 activated green indica tor D End switch for position 2 not activated B Rotary drive with fix...

Page 169: ...d the following auxiliary function will be carried out in AUTOMATIC operation mode Positions Step OUT IN START Move rotary drive to home position Activate rotary drive in a clockwise direction Positio...

Page 170: ...nals that position has been reached 1 1 Move rotary drive to position 2 Activate rotary drive in a counterclockwise direction Position switch signals that position has been reached 2 2 Press on positi...

Page 171: ...ithin the safety guard The insertion area used by the operator for the workpieces is also the printer s print area In order to insert a workpiece the operator must reach through the light curtain for...

Page 172: ...This is where the printer carries out the print process Insertion area In order to insert a workpiece the operator must reach through the light curtain for the insertion area The light curtain may onl...

Page 173: ...circuit components which correspond to the required safety category may be connec ted 25 pole port Connection from button 1 of two hand operation 15 pole port Connection from button 2 of two hand ope...

Page 174: ...174 Automation Interface...

Page 175: ...a entry fields opens an on screen keyboard The following data must be entered Menu level Settings Password 0100 Menu level Admin Settings Access to the Admin Settings menu is restricted to employees o...

Page 176: ...176 Password...

Page 177: ...ve and control circuits of the machine 33 1 3 Declaration of Incorporation Declaration of incorporation when dealing with incomplete machinery intended for ins tallation into larger systems and which...

Page 178: ...ed Partner for Your Product Decorating Needs Trans Tech 475 North Gary Avenue Carol Stream IL 60188 Tel 1 630 752 4000 Fax 1 630 752 4467 Email sales itwtranstech com www itwtranstech com www itwids c...

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