A01715
(2)
(1)
(5)
(4)
(3)
CO07A--01
CO1267
Lock Plate
Lock Plate
Core
CO0317
Normal
f
X
X Twisted
Twisted
O--Ring
A01603
Tap
CORRECT
Tank
WRONG
Look
Plate
--
COOLING
RADIATOR
CO--15
RE AS S E M BLY
1. 1RZ -- E:
INSTALL OIL COOLER TO LOWE R TANK
(a)
Clean the O--ring contact surface of the lower tank and oil
cooler.
(b)
Install new O--rings (1) to the oil cooler (2).
(c)
Install the oil cooler with the O--rings to the lower tank (3).
(d)
Install the plate washers (4)
Torque:8.3 N
∙
m (85 kgf
∙
cm, 74 in.
∙
lbf
)
(e)
Install the pipes (5).
Torque:22 N
∙
m (220 kgf
∙
cm,
16
ft
∙
lbf
)
HINT:
Face the pipes in the same direction as before disassembly.
2. INSPECT LOCK PLATE
Inspect the lock plate for damage.
HINT:
S
If the sides of the lock plate groove are deformed, reas-
sembly of the tank will be impossible.
S
Therefore, first correct any deformation with pliers or simi-
lar object. Water leakage will result if the bottom of the
lock plate groove is damaged or dented. Therefore, repair
or replace if necessary.
NOTICE:
The radiator can only be recaulked 2 times.
After the 2nd time, the radiator core must be replaced.
3 . I NS TALL NE W O -- RI NG S AND TANKS
(a)
After checking that there are no foreign objects in the lock
plate groove, install the new O--ring without twisting it.
HINT:
When cleaning the lock plate groove, lightly rub it with sand pa-
per without scratching it.
(b)
Install the tank without damaging the O--ring.
(c)
Tap the lock plate with a soft--faced hammer so that there
is no gap between it and the tank.
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