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Greensmaster 3400
Page 4 -- 17
Diesel Engine
IMPORTANT: Make sure to not damage the engine,
fuel hoses, hydraulic lines, electrical harness or
other parts while installing the engine. Also, make
sure that hydraulic pump assembly does not shift
location during engine installation.
5. Slowly move the engine assembly toward the hy-
draulic pump assembly to allow the pump coupling to
slide into the engine coupling flange (Fig. 16).
6. Secure hydraulic pump assembly to bell housing on
engine with two (2) cap screws and flat washers (Fig.
16).
7. Secure engine to machine:
A. Secure engine support (item 23) to engine mount
with cap screw, spacer, snubbing washer and flange
nut (Fig. 14).
B. Secure engine rear plate to rear engine mount
with two (2) cap screws, washers and lock nuts (Fig.
15).
8. Connect all electrical harness connectors to engine
using labels placed during engine removal.
9. Connect throttle cable to the swivel on injector pump
speed control lever (Fig. 10). Adjust cable (see Adjust
Throttle Control in the Adjustments section of this chap-
ter).
10.Install exhaust system to machine (see Exhaust Sys-
tem Installation in this section).
11.Install radiator to machine (see Radiator Installation
in this section).
12.Install air cleaner to machine (see Air Cleaner Instal-
lation in this section). Make sure that all hose clamps are
properly tightened.
13.Insert fuel supply hose and fuel return hose through
grommets in engine support on front of engine. Remove
plugs placed during engine removal from hoses. Con-
nect fuel supply hose to the injector pump fitting and fuel
return hose to the #3 injector fitting. Secure fuel hoses
with hose clamps.
14.Open fuel shutoff valve on fuel tank. Check tank and
hoses for leaks.
15.Fill cooling system with coolant. Check radiator and
hoses for leaks.
16.Make sure that alternator belt tension is properly ad-
justed.
17.Bleed fuel system.
18.Make sure that engine oil level is correct.
1. Piston pump
2. Cap screw (2 used)
3. Flat washer (2 used)
4. Coupling
5. Cap screw
6. Spacer
7. Engine coupling flange
8. Bell housing
9. Key
Figure 16
3
1
4
2
7
6
5
8
9
27 to 33 ft--lb
(37 to 44 N--m)
FRONT
Loctite #242
Diesel Engine
Summary of Contents for 04510 Greensmaster 3300 TriFlex
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