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Cleanup

Special cleanup instructions for use with flammable
solvents:

• Always flush spray gun preferably outside and at least one

hose length from spray pump.

• If collecting flushed solvents in a one gallon metal

container, place it into an empty five gallon container, then
flush solvents.

• Area must be free of flammable vapors.
• Follow all cleanup instructions.

The pump, hose, and gun should be cleaned thoroughly
after daily use.  Failure to do so permits material to cake,
seriously affecting the performance of the unit.

Always spray at minimum pressure with the gun nozzle tip
removed when using mineral spirits or any other solvent
to clean the pump, hose, or gun.  Static electricity buildup
may result in a fire or explosion in the presence of
flammable vapors.

Flushing the Unit

Flush the unit with the solvent appropriate to the material
being used after daily use (use solvents at room temperature).
The unit should then be flushed again with mineral spirits.
For long term storage, flush the unit with an appropriate oil
before storing.

1. Follow the “Pressure Relief Procedure” found in the

Operation section of this manual.

2. Remove the gun tip and soak in a container filled with a

solution appropriate to the type of material being sprayed.

3. Check to be sure the pressure control knob is turned fully

counterclockwise to its lowest setting.

4. Prepare a container of solvent appropriate to the type of

material being sprayed.

5. Move the ON/OFF switch to the ON position.
6. Tilt the siphon tube above the material container and allow

the unit to pump itself dry through the return tube.

7. Remove the material container and replace it with the

container of appropriate solvent.

8. Allow the appropriate solvent to circulate through the unit

for 2–3 minutes.

9. Move the ON/OFF switch to the OFF position.

10. Turn the PRIME/SPRAY valve up to its SPRAY position.

11. Hold the gun against the side of a metal material

container and trigger the gun into the container.  Be
careful to prevent splashing

12. When solvent appears, release the gun trigger and place

the gun in a separate metal container. 

13. Trigger the spray gun into a waste container until solvent

comes out and the pump, hose, and gun are clean.

14. Move the ON/OFF switch to the OFF position.
15. Turn the PRIME/SPRAY valve to PRIME. Remove the

siphon tube from the solvent container.

16. Move the ON/OFF switch to the ON position and allow the

unit to pump itself dry through the return tube.

17. Follow the “Pressure Relief Procedure” found in the

Operation section of this manual.

18. Unplug the unit and store in a clean, dry area.

WARNING

CAUTION

WARNING

Maintenance

Before proceeding, follow the “Pressure Relief Procedure”
in the Operation section of this manual.  Additionally,
follow all other warnings to reduce the risk of an injection
injury, injury from moving parts or electric shock.  Always
unplug the sprayer before servicing!

General Repair and Service Notes

The following tools are needed when repairing this sprayer:

Phillips Screwdriver

3/8" Hex Wrench

Needle Nose Pliers

5/16" Hex Wrench

Adjustable Wrench

1/4" Hex Wrench

Rubber Mallet

3/16" Hex Wrench

Flat-blade Screwdriver

5/32” Hex Wrench

1/2" Open End Wrench

1. Before repairing any part of the sprayer, read the

instructions carefully, including all warnings.

2. When disconnecting wires, use needle nose pliers to

separate mating connectors.

Never pull on a wire to disconnect it. Pulling on a wire
could loosen the connector from the wire.

3. Test your repair before regular operation of the sprayer to

be sure that the problem is corrected.  If the sprayer does
not operate properly, review the repair procedure to
determine if everything was done correctly.  Refer to the
Troubleshooting Charts to help identify other possible
problems.

4. Make certain that the service area is well ventilated in

case solvents are used during cleaning.  Always wear
protective eyewear while servicing.  Additional protective
equipment may be required depending on the type of
cleaning solvent.  Always contact the supplier of solvents
for recommendations.

5. If you have any further questions concerning your TITAN

Airless Sprayer, call TITAN:

Customer Service (U.S.) .......................

1-800-526-5362

Fax ................................................

1-800-528-4826

Customer Service (Canada) ..................

1-800-565-8665

Fax ................................................

1-905-856-8496

Customer Service (International)...........

1-201-405-7520

Fax ................................................

1-201-405-7449

Daily Maintenance

Perform the following procedures daily.

Filling the Wet Cup Reservoir With Oil

Before you start to spray each day, put a tablespoon of Piston
Seal Lubricant (P.S.L.) into the wet cup in the upper pump
housing.  Household oil and cooking oil also work when P.S.L.
is not available.

This lubricant keeps the piston seals pliant, minimizing paint
bypass and piston wear.  If the unit is operated several hours a
day, lubricate approximately every 4 hours.

NOTE: Do not apply so much that it overflows and

drips into the paint.

CAUTION

NOTE: Refer to the Parts Lists and Service

Instructions section of this manual for detailed
service instructions.

WARNING

© Titan Tool Inc.  All rights reserved.

7

Summary of Contents for 550xc

Page 1: ...Airless Sprayer Owner s Manual For professional use only NOTE This manual contains important warnings and instructions Please read and retain for reference Model Numbers 120V Skid Bare 765 2000 120V S...

Page 2: ...e Refer to the PRESSURE RELIEF PRESSURE described in the pump manual ALWAYS keep the tip guard in place while spraying The tip guard provides some protection but is mainly a warning device ALWAYS remo...

Page 3: ...nt off skin and hair Grounding Instructions This product must be grounded In the event of an electrical short circuit grounding reduces the risk of electric shock by providing an escape wire for the e...

Page 4: ...e into a container of the appropriate solvent 3 Turn the pressure control knob fully counterclockwise its lowest pressure setting 4 Turn the PRIME SPRAY valve down to the PRIME position 5 Move the ON...

Page 5: ...ressure setting 11 Turn the PRIME SPRAY valve down to the PRIME position and trigger the gun into the waste container to be sure that no pressure is left in the hose 12 Lock the gun by turning the gun...

Page 6: ...start stroke release trigger pull trigger end stroke WARNING 6 Titan Tool Inc All rights reserved For corners and edges split the center of the spray pattern on the corner or edge and spray verticall...

Page 7: ...pump itself dry through the return tube 17 Follow the Pressure Relief Procedure found in the Operation section of this manual 18 Unplug the unit and store in a clean dry area WARNING CAUTION WARNING...

Page 8: ...n Set Intake Screen 8 Titan Tool Inc All rights reserved Accessories Airless Tip Selection Tips are selected by the orifice size and fan width The proper selection is determined by the fan width requi...

Page 9: ...1 4 NPS M 500 424 High Pressure Swivel hose to hose 1 4 NPS M x 1 4 NPS M 490 012 Hose Coupling 1 4 x 1 4 490 016 Hose Coupling 1 4 x 3 8 490 014 Hose Coupling 3 8 x 3 8 490 036 T Fittings 1 4 X 1 4...

Page 10: ...defective 6 Fuse in pump blow 1 Air leak in siphon hose 2 Insufficient pressure 1 No paint 2 Inlet screen clogged 3 Pump gun filter clogged 4 Pump will not prime material too heavy 1 Air leak in syst...

Page 11: ...luid viscosity Reduce hose length Clean gun and filter s Reduce number of guns using pump 1 Same as above 1 Clean or replace nozzle tip 1 Inspect for suction hose leak 2 Change to a smaller tip orific...

Page 12: ...ion particuli re ATTENTION AVERTISSEMENT DANGER RISQUES D EXPLOSION OU D INCENDIE Les vapeurs d gag es par le solvant ou la peinture sont explosives et inflammables et peuvent causer des corporels s r...

Page 13: ...ble mis la terre Tout flexible raccord orientable pistolet et accessoire utilis avec cet appareil doit pouvoir fonctionner une pression gale ou sup rieure 3 200 lb po2 221BAR Ne jamais pulv riser lors...

Page 14: ...R Debe proveerse un escape y aire fresco para hacer que el aire que est dentro del rea de atomizaci n se mantenga libre de acumulaciones de vapores inflamables Evite todas las fuentes de ignici n como...

Page 15: ...ente el ctrica Este producto est equipado con un cable que tiene un alambre de conexi n a tierra con un enchufe de conexi n a tierra apropiado El enchufe se debe enchufar en una toma de corriente que...

Page 16: ...ts and Service Instructions Main Assembly or NOTE Siphon down tube for use with High Rider only Replacement Labels Part Description Quantity 700 1016 Front cover label 1 313 175 Warning Attention labe...

Page 17: ...ove snap ring 3 5 Remove motor housing cover 13 by removing screws 4 6 Remove the motor brushes Follow the Replacing the Motor Brushes procedure in this section of the manual 7 Remove the armature 8 b...

Page 18: ...put pinion gear 1 34 700 514 Thrust washer 1 35 700 593 Thrust washer 1 36 765 057 Thrust washer 2 37 730 360 Crankshaft 1 38 765 046 Pinion gear 1 Gear Box Assembly Item Part Description Quantity 39...

Page 19: ...23 3 Remove the brush spring 25 4 Back off screw Hold the brush wire and remove the motor brush 26 5 Inspect the motor brush If damaged replace NOTE To remove the brush spring push the spring down an...

Page 20: ...uid section complete low rider and skid includes items 2 4 6 and 8 22 1 765 143 Fluid section complete high rider 1 26 762 202 Packing tool not shown 1 For High Rider Only 761 033 Pail hook not shown...

Page 21: ...d for wear Replace if necessary 17 Remove the upper packings 4 and the lower packings 8 from the pump housing 6 and replace with a new set Always insert the packings with the raised side facing into t...

Page 22: ...ways unplug the sprayer before servicing Servicing Replacing the PRIME SPRAY Valve 1 Remove the dowel pin 15 from the PRIME SPRAY valve handle 16 Push out the dowel pin as shown 2 Remove the PRIME SPR...

Page 23: ...riage Bolt 2 122 702 127 Main Frame Right 1 123 710 045 Pin Axle 2 124 710 058 Washer Axle 2 125 702 048 Wheel 2 126 702 087 Spacer 2 127 700 652 Bolt 2 128 710 047 Rubber Boot 2 140 702 126 Main Fram...

Page 24: ...the factory if necessary are to be borne and prepaid by the End User Repaired or replaced equipment will be returned to the End User transportation prepaid THERE IS NO OTHER EXPRESS WARRANTY TITAN HER...

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