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General Description

This piston pump is a precision power tool used for spraying
many types of materials.  Read and follow this instruction
manual carefully for proper operating instructions,
maintenance, and safety information.

Operation

This equipment produces a fluid stream at extremely high
pressure.  Read and understand the warnings in the
Safety Precautions section at the front of this manual
before operating this equipment.

Pre-Start

Perform the following procedure before plugging in the power
cord of an electric unit.

1. Ensure that the suction set and the return hose are

attached and secure.

2. Attach a minimum of 50’ of airless spray hose to the unit.
3. Attach an airless spray gun to the spray hose.  Do not

attach the tip to the spray gun yet.  Remove the tip if it is
already attached.

Make sure all airless hoses and spray guns are
electrically grounded and rated for at least 3200 psi (220
bar) fluid pressure. 

4. Turn the pressure control knob fully counterclockwise to

its lowest pressure setting.

5. Make sure the ON/OFF switch is in its OFF position.
6. Fill the wet cup with one tablespoon of piston seal

lubricant (P.S.L.).

Never operate unit for more than ten seconds without
fluid.  Operating this unit without fluid will cause
unnecessary wear to the packings.

7. Make sure the electrical service is 120V, 15 amp

minimum.

8. Plug the power cord into a properly grounded outlet.

CAUTION

WARNING

WARNING

Electrical

Box

Paint Filter

PRIME/

SPRAY

Valve

Outlet

Fitting

Motor

Siphon Tube

Return Hose

Pressure
Control Knob

Add piston
seal lubricant
(P.S.L.) here

Fluid Section

4

© Titan Tool Inc.  All rights reserved.

Purging and Priming

Always keep the trigger lock on the spray gun in the
locked position while purging the system.

If this unit is new, it is shipped with test fluid in the fluid section
to prevent corrosion during shipment and storage.  This fluid
must be thoroughly cleaned out of the system before you
begin spraying.
If it is already in service, you will need to purge the water or
solvent used in cleanup.

Purging and Priming the Pump for Latex Paint

1. Secure the return hose into a waste container.
2. Place the suction tube into a container of the appropriate

solvent.

3. Turn the pressure control knob fully counterclockwise its

lowest pressure setting.

4. Turn the PRIME/SPRAY valve down to the PRIME

position.

5. Move the ON/OFF switch to the ON position.
6. Slowly turn the pressure control knob clockwise to

increase the pressure until fluid starts to come out of the
return hose.  Use only enough pressure to keep the fluid
coming out.

7. Turn the pressure control knob fully counterclockwise to

its lowest setting when the test fluid is purged and solvent
is coming out of the return hose.

8. Remove the container of solvent from the suction tube

and replace it with a bucket of clear water.

9. Increase the pressure to the minimum necessary to keep

fluid flowing until clear water is coming out of the return hose.

10. Turn the pressure control knob fully counterclockwise to

its lowest setting.

11. Remove the bucket of water from under the suction tube

and replace it with a container of latex paint.

12. Increase the pressure slowly until paint is coming through

the return hose.

13. Remove the return hose from the waste container and

place it in its operating position above the container of
latex paint.

14. Keep circulating the paint through the system until the

paint coming out of the return hose is free of air bubbles.

15. Turn the pressure control knob fully counterclockwise to

its lowest setting.

The pump is now purged.  Skip to 

Purging and Priming the

Spray Hose.

Purging and Priming for Solvent-Based Paint

1. Secure the return hose into a waste container.
2. Place the suction tube into a container of the appropriate

solvent.

3. Turn the pressure control knob fully counterclockwise to

its lowest pressure setting.

4. Turn the PRIME/SPRAY valve down to the PRIME

position.

5. Move the ON/OFF switch to the ON position.
6. Slowly turn the pressure control knob clockwise to

increase the pressure until fluid starts to come out of the
return hose.  Use only enough pressure to keep the fluid
coming out.

7. Turn the pressure control knob fully counterclockwise to

its lowest setting when the test fluid is purged and solvent
is coming out of the return hose.

8. Remove the container of solvent from under the suction

tube and replace it with a container of solvent-based
paint.

9. Increase the pressure slowly until paint is coming through

the return hose.

WARNING

Summary of Contents for 550xc

Page 1: ...Airless Sprayer Owner s Manual For professional use only NOTE This manual contains important warnings and instructions Please read and retain for reference Model Numbers 120V Skid Bare 765 2000 120V S...

Page 2: ...e Refer to the PRESSURE RELIEF PRESSURE described in the pump manual ALWAYS keep the tip guard in place while spraying The tip guard provides some protection but is mainly a warning device ALWAYS remo...

Page 3: ...nt off skin and hair Grounding Instructions This product must be grounded In the event of an electrical short circuit grounding reduces the risk of electric shock by providing an escape wire for the e...

Page 4: ...e into a container of the appropriate solvent 3 Turn the pressure control knob fully counterclockwise its lowest pressure setting 4 Turn the PRIME SPRAY valve down to the PRIME position 5 Move the ON...

Page 5: ...ressure setting 11 Turn the PRIME SPRAY valve down to the PRIME position and trigger the gun into the waste container to be sure that no pressure is left in the hose 12 Lock the gun by turning the gun...

Page 6: ...start stroke release trigger pull trigger end stroke WARNING 6 Titan Tool Inc All rights reserved For corners and edges split the center of the spray pattern on the corner or edge and spray verticall...

Page 7: ...pump itself dry through the return tube 17 Follow the Pressure Relief Procedure found in the Operation section of this manual 18 Unplug the unit and store in a clean dry area WARNING CAUTION WARNING...

Page 8: ...n Set Intake Screen 8 Titan Tool Inc All rights reserved Accessories Airless Tip Selection Tips are selected by the orifice size and fan width The proper selection is determined by the fan width requi...

Page 9: ...1 4 NPS M 500 424 High Pressure Swivel hose to hose 1 4 NPS M x 1 4 NPS M 490 012 Hose Coupling 1 4 x 1 4 490 016 Hose Coupling 1 4 x 3 8 490 014 Hose Coupling 3 8 x 3 8 490 036 T Fittings 1 4 X 1 4...

Page 10: ...defective 6 Fuse in pump blow 1 Air leak in siphon hose 2 Insufficient pressure 1 No paint 2 Inlet screen clogged 3 Pump gun filter clogged 4 Pump will not prime material too heavy 1 Air leak in syst...

Page 11: ...luid viscosity Reduce hose length Clean gun and filter s Reduce number of guns using pump 1 Same as above 1 Clean or replace nozzle tip 1 Inspect for suction hose leak 2 Change to a smaller tip orific...

Page 12: ...ion particuli re ATTENTION AVERTISSEMENT DANGER RISQUES D EXPLOSION OU D INCENDIE Les vapeurs d gag es par le solvant ou la peinture sont explosives et inflammables et peuvent causer des corporels s r...

Page 13: ...ble mis la terre Tout flexible raccord orientable pistolet et accessoire utilis avec cet appareil doit pouvoir fonctionner une pression gale ou sup rieure 3 200 lb po2 221BAR Ne jamais pulv riser lors...

Page 14: ...R Debe proveerse un escape y aire fresco para hacer que el aire que est dentro del rea de atomizaci n se mantenga libre de acumulaciones de vapores inflamables Evite todas las fuentes de ignici n como...

Page 15: ...ente el ctrica Este producto est equipado con un cable que tiene un alambre de conexi n a tierra con un enchufe de conexi n a tierra apropiado El enchufe se debe enchufar en una toma de corriente que...

Page 16: ...ts and Service Instructions Main Assembly or NOTE Siphon down tube for use with High Rider only Replacement Labels Part Description Quantity 700 1016 Front cover label 1 313 175 Warning Attention labe...

Page 17: ...ove snap ring 3 5 Remove motor housing cover 13 by removing screws 4 6 Remove the motor brushes Follow the Replacing the Motor Brushes procedure in this section of the manual 7 Remove the armature 8 b...

Page 18: ...put pinion gear 1 34 700 514 Thrust washer 1 35 700 593 Thrust washer 1 36 765 057 Thrust washer 2 37 730 360 Crankshaft 1 38 765 046 Pinion gear 1 Gear Box Assembly Item Part Description Quantity 39...

Page 19: ...23 3 Remove the brush spring 25 4 Back off screw Hold the brush wire and remove the motor brush 26 5 Inspect the motor brush If damaged replace NOTE To remove the brush spring push the spring down an...

Page 20: ...uid section complete low rider and skid includes items 2 4 6 and 8 22 1 765 143 Fluid section complete high rider 1 26 762 202 Packing tool not shown 1 For High Rider Only 761 033 Pail hook not shown...

Page 21: ...d for wear Replace if necessary 17 Remove the upper packings 4 and the lower packings 8 from the pump housing 6 and replace with a new set Always insert the packings with the raised side facing into t...

Page 22: ...ways unplug the sprayer before servicing Servicing Replacing the PRIME SPRAY Valve 1 Remove the dowel pin 15 from the PRIME SPRAY valve handle 16 Push out the dowel pin as shown 2 Remove the PRIME SPR...

Page 23: ...riage Bolt 2 122 702 127 Main Frame Right 1 123 710 045 Pin Axle 2 124 710 058 Washer Axle 2 125 702 048 Wheel 2 126 702 087 Spacer 2 127 700 652 Bolt 2 128 710 047 Rubber Boot 2 140 702 126 Main Fram...

Page 24: ...the factory if necessary are to be borne and prepaid by the End User Repaired or replaced equipment will be returned to the End User transportation prepaid THERE IS NO OTHER EXPRESS WARRANTY TITAN HER...

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