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• Plastic can cause static sparks.  Never hang plastic to

enclose a spray area.  Do not use plastic drop cloths
when spraying flammable materials.

• Use lowest possible pressure to flush equipment.

GAS ENGINE (WHERE APPLICABLE)

Always place pump outside of structure in fresh air.  Keep all
solvents away from the engine exhaust.  Never fill fuel tank
with a running or hot engine.  Hot surface can ignite spilled
fuel.  Always attach ground wire from pump unit to a grounded
object, such as a metal water pipe.  Refer to engine owner’s
manual for complete safety information.

HAZARD: EXPLOSION HAZARD DUE TO INCOMPATIBLE

MATERIALS - Will cause severe injury or
property damage.

PREVENTION:

• Do not use materials containing bleach or chlorine.
• Do not use halogenated hydrocarbon solvents such as

mildewcide, methylene chloride and 1,1,1 -
trichloroethane.  They are not compatible with aluminum.

•  Contact your coating supplier about the compatibility of

material with aluminum.  

HAZARD: HAZARDOUS VAPORS -  Paints, solvents,

insecticides, and other materials can be
harmful if inhaled or come in contact with the
body.  Vapors can cause severe nausea,
fainting, or poisoning.

PREVENTION:

• Use a respirator or mask if vapors can be inhaled.  Read

all instructions supplied with the mask to be sure it will
provide the necessary protection. 

• Wear protective eyewear.
• Wear protective clothing as required by coating

manufacturer.

HAZARD:  GENERAL - This product can cause severe

injury or property damage.

PREVENTION:

• Read all instructions and safety precautions before

operating equipment.

• Always disconnect the motor from the power supply

before working on the equipment.

• Follow all appropriate local, state, and national codes

governing ventilation, fire prevention, and operation. 

• The United States Government Safety Standards have

been adopted under the Occupational Safety and Health
Act (OSHA).  These standards, particularly part 1910 of
the General Standards and part 1926 of the Construction
Standards, should be consulted.

• Use only manufacturer authorized parts.  User assumes

all risks and liabilities when using parts that do not meet
the minimum specifications and safety devices of the
pump manufacturer.

• Before each use, check all  hoses for cuts, leaks, abrasion

or bulging of cover.  Check for damage or movement of
couplings. Immediately replace the hose if any of these
conditions exist.  Never repair a paint hose. Replace it
with another grounded high-pressure hose.

• All hoses, swivels, guns, and accessories must be

pressure rated at or above 3200PSI/221 BAR.

• Do not spray outdoors on windy days.
• Wear clothing to keep paint off skin and hair.

Grounding Instructions

This product must be grounded. In the event of an electrical
short circuit, grounding reduces the risk of electric shock by
providing an escape wire for the electric current. This product
is equipped with a cord having a grounding wire with an
appropriate grounding plug. The plug must be plugged into an
outlet that is properly installed and grounded in accordance
with all local codes and ordinances.

DANGER

— Improper installation of the grounding plug can

result in a risk of electric shock.  If repair or replacement of the
cord or plug is necessary, do not connect the green grounding
wire to either flat blade terminal. The wire with insulation
having a green outer surface with or without yellow stripes is
the grounding wire and must be connected to the grounding
pin.

Check with a qualified electrician or serviceman if the
grounding instructions are not completely understood, or if you
are in doubt as to whether the product is properly grounded.
Do not modify the plug provided.  If the plug will not fit the
outlet, have the proper outlet installed by a qualified
electrician.
This product is for use on a nominal 120 volt circuit and has a
grounding plug that looks like the plug illustrated below. A
temporary adapter which looks like the adapter illustrated in
the figure below may be used to connect this plug to a 2 pole
receptacle as shown if a properly grounded outlet is not
available. 
The temporary adapter should be used only until a properly
grounded outlet as shown below can be installed by a qualified
electrician. The green colored rigid ear, lug, or the grounding
wire extending from the adapter must be connected to a
permanent ground such as a properly grounded outlet box
cover. Whenever the adapter is used, it must be held in place
by a metal screw.

Use only a 3-wire extension cord that has a 3-blade
grounding plug and a 3-slot receptacle that will accept the
plug on the product.  Make sure your extension cord is in
good condition.  When using an extension cord, be sure
to use one heavy enough to carry the current your
product will draw.  An undersized cord will cause a drop
in line voltage resulting in loss of power and overheating.
A 12 gauge cord is recommended.  If an extension cord is
to be used outdoors, it must be marked with the suffix W-
A after the cord type designation.  For example, a
designation of SJTW-A would indicate that the cord would
be appropriate for outdoor use.

NOTE: Do not use more than 50 feet of extension

cord.  If you need to paint further than 100
feet from your power source, use more paint
hose, not more extension cord.

CAUTION

Grounded Outlet

Grounding Pin 

Tab for
Grounding Screw 

Adapter

Metal Screw

Cover for grounded outlet box 

© Titan Tool Inc.  All rights reserved.

3

Summary of Contents for 550xc

Page 1: ...Airless Sprayer Owner s Manual For professional use only NOTE This manual contains important warnings and instructions Please read and retain for reference Model Numbers 120V Skid Bare 765 2000 120V S...

Page 2: ...e Refer to the PRESSURE RELIEF PRESSURE described in the pump manual ALWAYS keep the tip guard in place while spraying The tip guard provides some protection but is mainly a warning device ALWAYS remo...

Page 3: ...nt off skin and hair Grounding Instructions This product must be grounded In the event of an electrical short circuit grounding reduces the risk of electric shock by providing an escape wire for the e...

Page 4: ...e into a container of the appropriate solvent 3 Turn the pressure control knob fully counterclockwise its lowest pressure setting 4 Turn the PRIME SPRAY valve down to the PRIME position 5 Move the ON...

Page 5: ...ressure setting 11 Turn the PRIME SPRAY valve down to the PRIME position and trigger the gun into the waste container to be sure that no pressure is left in the hose 12 Lock the gun by turning the gun...

Page 6: ...start stroke release trigger pull trigger end stroke WARNING 6 Titan Tool Inc All rights reserved For corners and edges split the center of the spray pattern on the corner or edge and spray verticall...

Page 7: ...pump itself dry through the return tube 17 Follow the Pressure Relief Procedure found in the Operation section of this manual 18 Unplug the unit and store in a clean dry area WARNING CAUTION WARNING...

Page 8: ...n Set Intake Screen 8 Titan Tool Inc All rights reserved Accessories Airless Tip Selection Tips are selected by the orifice size and fan width The proper selection is determined by the fan width requi...

Page 9: ...1 4 NPS M 500 424 High Pressure Swivel hose to hose 1 4 NPS M x 1 4 NPS M 490 012 Hose Coupling 1 4 x 1 4 490 016 Hose Coupling 1 4 x 3 8 490 014 Hose Coupling 3 8 x 3 8 490 036 T Fittings 1 4 X 1 4...

Page 10: ...defective 6 Fuse in pump blow 1 Air leak in siphon hose 2 Insufficient pressure 1 No paint 2 Inlet screen clogged 3 Pump gun filter clogged 4 Pump will not prime material too heavy 1 Air leak in syst...

Page 11: ...luid viscosity Reduce hose length Clean gun and filter s Reduce number of guns using pump 1 Same as above 1 Clean or replace nozzle tip 1 Inspect for suction hose leak 2 Change to a smaller tip orific...

Page 12: ...ion particuli re ATTENTION AVERTISSEMENT DANGER RISQUES D EXPLOSION OU D INCENDIE Les vapeurs d gag es par le solvant ou la peinture sont explosives et inflammables et peuvent causer des corporels s r...

Page 13: ...ble mis la terre Tout flexible raccord orientable pistolet et accessoire utilis avec cet appareil doit pouvoir fonctionner une pression gale ou sup rieure 3 200 lb po2 221BAR Ne jamais pulv riser lors...

Page 14: ...R Debe proveerse un escape y aire fresco para hacer que el aire que est dentro del rea de atomizaci n se mantenga libre de acumulaciones de vapores inflamables Evite todas las fuentes de ignici n como...

Page 15: ...ente el ctrica Este producto est equipado con un cable que tiene un alambre de conexi n a tierra con un enchufe de conexi n a tierra apropiado El enchufe se debe enchufar en una toma de corriente que...

Page 16: ...ts and Service Instructions Main Assembly or NOTE Siphon down tube for use with High Rider only Replacement Labels Part Description Quantity 700 1016 Front cover label 1 313 175 Warning Attention labe...

Page 17: ...ove snap ring 3 5 Remove motor housing cover 13 by removing screws 4 6 Remove the motor brushes Follow the Replacing the Motor Brushes procedure in this section of the manual 7 Remove the armature 8 b...

Page 18: ...put pinion gear 1 34 700 514 Thrust washer 1 35 700 593 Thrust washer 1 36 765 057 Thrust washer 2 37 730 360 Crankshaft 1 38 765 046 Pinion gear 1 Gear Box Assembly Item Part Description Quantity 39...

Page 19: ...23 3 Remove the brush spring 25 4 Back off screw Hold the brush wire and remove the motor brush 26 5 Inspect the motor brush If damaged replace NOTE To remove the brush spring push the spring down an...

Page 20: ...uid section complete low rider and skid includes items 2 4 6 and 8 22 1 765 143 Fluid section complete high rider 1 26 762 202 Packing tool not shown 1 For High Rider Only 761 033 Pail hook not shown...

Page 21: ...d for wear Replace if necessary 17 Remove the upper packings 4 and the lower packings 8 from the pump housing 6 and replace with a new set Always insert the packings with the raised side facing into t...

Page 22: ...ways unplug the sprayer before servicing Servicing Replacing the PRIME SPRAY Valve 1 Remove the dowel pin 15 from the PRIME SPRAY valve handle 16 Push out the dowel pin as shown 2 Remove the PRIME SPR...

Page 23: ...riage Bolt 2 122 702 127 Main Frame Right 1 123 710 045 Pin Axle 2 124 710 058 Washer Axle 2 125 702 048 Wheel 2 126 702 087 Spacer 2 127 700 652 Bolt 2 128 710 047 Rubber Boot 2 140 702 126 Main Fram...

Page 24: ...the factory if necessary are to be borne and prepaid by the End User Repaired or replaced equipment will be returned to the End User transportation prepaid THERE IS NO OTHER EXPRESS WARRANTY TITAN HER...

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