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Solution

1. Check
2. Increase
3. Replace
4. Replace
5. Replace
6. Replace

1. Check siphon hose o-ring and/or let paint

circulate in with PRIME/SPRAY valve in the
PRIME position

2. Increase pressure

1. Check supply
2. Clean
3. Clean and replace
4. Thin material

1. Tighten connections
2. Tighten, check for leaks
3. Service or clean
4. Replace
5. Clean or replace
6. Reverse
7. Replace

1. Increase
2. Clean or replace
3. Change or replace

1. Replace with a minimum 50' grounded

nylon braid high pressure hose

2. Change or replace
3. Decrease pressure and engine speed

1. Replace

Solution

1. Inspect connections for air leaks
2. Disassemble and clean
3. Inspect and adjust
4. Inspect and replace

1. Replace
2. Adjust
3. Clean

1. Check fluid supply
2. Clean
3. Replace

Cause

1. Unit unplugged or circuit fuse blown
2. Pressure setting too low
3. Brushes on motor are worn
4. Electric motor burned out
5. Switch defective
6. Fuse in pump blow

1. Air leak in siphon hose

2. Insufficient pressure

1. No paint
2. Inlet screen clogged
3. Pump/gun filter clogged
4. Pump will not prime, material too heavy

1. Air leak in system
2. Air leak in siphon hose
3. Inlet valve not seating
4. Worn packings
5. Dirty or worn ball valves
6. Worn valve seats
7. Worn PRIME/SPRAY valve

1. Pressure setting too low
2. Plugged filters
3. Spray tip too big or worn

1. Wrong type of  hose

2. Spray tip too big or worn
3. Excessive pressure

1. Worn out packings

Cause

1. Air in system
2. Dirty gun
3. Needle assembly out of adjustment
4. Broken or chipped seat

1. Worn or broken needle and seat
2. Needle assembly out of adjustment
3. Dirty gun

1. No paint
2. Plugged filter or tip
3. Broken needle in gun

Troubleshooting

Airless Pump

Problem

Electric motor won't run

Pump won’t prime

Insufficient material flow

Pump will not maintain
pressure

Not enough pressure

Excessive surge at spray gun

Paint leaks into oil cup

Airless Gun

Problem

Spitting gun

Gun will not shut off

Gun does not spray

10

© Titan Tool Inc.  All rights reserved.

Summary of Contents for 550xc

Page 1: ...Airless Sprayer Owner s Manual For professional use only NOTE This manual contains important warnings and instructions Please read and retain for reference Model Numbers 120V Skid Bare 765 2000 120V S...

Page 2: ...e Refer to the PRESSURE RELIEF PRESSURE described in the pump manual ALWAYS keep the tip guard in place while spraying The tip guard provides some protection but is mainly a warning device ALWAYS remo...

Page 3: ...nt off skin and hair Grounding Instructions This product must be grounded In the event of an electrical short circuit grounding reduces the risk of electric shock by providing an escape wire for the e...

Page 4: ...e into a container of the appropriate solvent 3 Turn the pressure control knob fully counterclockwise its lowest pressure setting 4 Turn the PRIME SPRAY valve down to the PRIME position 5 Move the ON...

Page 5: ...ressure setting 11 Turn the PRIME SPRAY valve down to the PRIME position and trigger the gun into the waste container to be sure that no pressure is left in the hose 12 Lock the gun by turning the gun...

Page 6: ...start stroke release trigger pull trigger end stroke WARNING 6 Titan Tool Inc All rights reserved For corners and edges split the center of the spray pattern on the corner or edge and spray verticall...

Page 7: ...pump itself dry through the return tube 17 Follow the Pressure Relief Procedure found in the Operation section of this manual 18 Unplug the unit and store in a clean dry area WARNING CAUTION WARNING...

Page 8: ...n Set Intake Screen 8 Titan Tool Inc All rights reserved Accessories Airless Tip Selection Tips are selected by the orifice size and fan width The proper selection is determined by the fan width requi...

Page 9: ...1 4 NPS M 500 424 High Pressure Swivel hose to hose 1 4 NPS M x 1 4 NPS M 490 012 Hose Coupling 1 4 x 1 4 490 016 Hose Coupling 1 4 x 3 8 490 014 Hose Coupling 3 8 x 3 8 490 036 T Fittings 1 4 X 1 4...

Page 10: ...defective 6 Fuse in pump blow 1 Air leak in siphon hose 2 Insufficient pressure 1 No paint 2 Inlet screen clogged 3 Pump gun filter clogged 4 Pump will not prime material too heavy 1 Air leak in syst...

Page 11: ...luid viscosity Reduce hose length Clean gun and filter s Reduce number of guns using pump 1 Same as above 1 Clean or replace nozzle tip 1 Inspect for suction hose leak 2 Change to a smaller tip orific...

Page 12: ...ion particuli re ATTENTION AVERTISSEMENT DANGER RISQUES D EXPLOSION OU D INCENDIE Les vapeurs d gag es par le solvant ou la peinture sont explosives et inflammables et peuvent causer des corporels s r...

Page 13: ...ble mis la terre Tout flexible raccord orientable pistolet et accessoire utilis avec cet appareil doit pouvoir fonctionner une pression gale ou sup rieure 3 200 lb po2 221BAR Ne jamais pulv riser lors...

Page 14: ...R Debe proveerse un escape y aire fresco para hacer que el aire que est dentro del rea de atomizaci n se mantenga libre de acumulaciones de vapores inflamables Evite todas las fuentes de ignici n como...

Page 15: ...ente el ctrica Este producto est equipado con un cable que tiene un alambre de conexi n a tierra con un enchufe de conexi n a tierra apropiado El enchufe se debe enchufar en una toma de corriente que...

Page 16: ...ts and Service Instructions Main Assembly or NOTE Siphon down tube for use with High Rider only Replacement Labels Part Description Quantity 700 1016 Front cover label 1 313 175 Warning Attention labe...

Page 17: ...ove snap ring 3 5 Remove motor housing cover 13 by removing screws 4 6 Remove the motor brushes Follow the Replacing the Motor Brushes procedure in this section of the manual 7 Remove the armature 8 b...

Page 18: ...put pinion gear 1 34 700 514 Thrust washer 1 35 700 593 Thrust washer 1 36 765 057 Thrust washer 2 37 730 360 Crankshaft 1 38 765 046 Pinion gear 1 Gear Box Assembly Item Part Description Quantity 39...

Page 19: ...23 3 Remove the brush spring 25 4 Back off screw Hold the brush wire and remove the motor brush 26 5 Inspect the motor brush If damaged replace NOTE To remove the brush spring push the spring down an...

Page 20: ...uid section complete low rider and skid includes items 2 4 6 and 8 22 1 765 143 Fluid section complete high rider 1 26 762 202 Packing tool not shown 1 For High Rider Only 761 033 Pail hook not shown...

Page 21: ...d for wear Replace if necessary 17 Remove the upper packings 4 and the lower packings 8 from the pump housing 6 and replace with a new set Always insert the packings with the raised side facing into t...

Page 22: ...ways unplug the sprayer before servicing Servicing Replacing the PRIME SPRAY Valve 1 Remove the dowel pin 15 from the PRIME SPRAY valve handle 16 Push out the dowel pin as shown 2 Remove the PRIME SPR...

Page 23: ...riage Bolt 2 122 702 127 Main Frame Right 1 123 710 045 Pin Axle 2 124 710 058 Washer Axle 2 125 702 048 Wheel 2 126 702 087 Spacer 2 127 700 652 Bolt 2 128 710 047 Rubber Boot 2 140 702 126 Main Fram...

Page 24: ...the factory if necessary are to be borne and prepaid by the End User Repaired or replaced equipment will be returned to the End User transportation prepaid THERE IS NO OTHER EXPRESS WARRANTY TITAN HER...

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