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Table of Contents

Safety Precautions ..................................................................2

Français ...............................................................................12
Español................................................................................14

General Description ................................................................4
Operation .................................................................................4

Pre-Start ................................................................................4
Purging and Priming ..............................................................4
Operating the Spray Gun ......................................................5
Pressure Relief Procedure ....................................................5

Spraying ...................................................................................6

Spraying Technique ...............................................................6
Practice..................................................................................6

Cleanup ....................................................................................7

Flushing the Unit ...................................................................7

Maintenance ............................................................................7

General Repair and Service Notes .......................................7
Daily Maintenance .................................................................7
Spray Gun Maintenance........................................................8

Accessories .............................................................................8
Troubleshooting ....................................................................10

Airless Pump .......................................................................10
Airless Gun ..........................................................................10
Spray Patterns .....................................................................11

Parts Lists and Service Instructions...................................16

Main Assembly ....................................................................16
Motor Assembly ...................................................................17
Gear Box Assembly .............................................................18
Fluid Section Assembly .......................................................20
Siphon Assembly .................................................................21
Filter Block Assembly ..........................................................22
Low Rider Frame Assembly ................................................23
High Rider Frame Assembly................................................23
Skid Assembly .....................................................................23

Warranty.................................................................................24

Safety Precautions

This manual contains information that must be read and
understood before using the equipment. When you come to an
area that has one of the following symbols, pay particular
attention and make certain to heed the safeguard.

This symbol indicates a potential hazard that may cause
serious injury or loss of life. Important safety information
will follow.

This symbol indicates a potential hazard to you or to the
equipment.  Important information that tells how to prevent
damage to the equipment or how to avoid causes of minor
injuries will follow.

HAZARD: Injection injury  -  A high pressure stream

produced by this equipment can pierce the skin
and underlying tissues, leading to serious
injury and possible amputation.  See a
physician immediately.

DO NOT TREAT AN INJECTION INJURY AS A SIMPLE CUT!
Injection can lead to amputation. See a physician
immediately.
The maximum operating range of the pump is 3200
PSI/221BAR fluid pressure.

WARNING

NOTE: Notes give important information which should

be given special attention.

CAUTION

WARNING

2

© Titan Tool Inc.  All rights reserved.

PREVENTION:

• NEVER aim the gun at any part of the body. 
• NEVER allow any part of the body to touch the fluid

stream. DO NOT allow body to touch a leak in the fluid
hose.

• NEVER put your hand in front of the gun.  Gloves will not

provide protection against an injection injury.

• ALWAYS lock the gun trigger, shut the pump off, and

release all pressure before servicing, cleaning the tip or
guard, changing tip, or leaving unattended. Pressure will
not be released by turning off the motor.  The
PRIME/SPRAY valve must be turned to PRIME to relieve
the pressure.  Refer to the PRESSURE RELIEF
PRESSURE described in the pump manual.

• ALWAYS keep the tip guard in place while spraying. The

tip guard provides some protection but is mainly a warning
device.

• ALWAYS remove the spray tip before flushing or cleaning

the system.

• The paint hose can develop leaks from wear, kinking and

abuse.  A leak can inject material into the skin.  Inspect
the hose before each use.

• NEVER use a spray gun without a trigger lock and trigger

guard in place and in good working order.

• All accessories must be rated at or above 3200 PSI/221

BAR.  This includes spray tips, guns, extensions, and
hose.

HAZARD: EXPLOSION OR FIRE - Solvent and paint fumes

can explode or ignite.  Severe injury and/or
property damage can occur.

PREVENTION:

• Provide extensive exhaust and fresh air introduction to

keep the air within the spray area free from accumulation
of flammable vapors.

• Avoid all ignition sources such as static electric sparks,

open flames, pilot lights, and hot objects.  Connecting or
disconnecting power cords or working light switches can
make sparks.

• Do not smoke in spray area.
• Fire extinguisher must be present and in good working

order.

• Place paint pump at a minimum of 3 feet (preferably

more) into a separate, well ventilated room from the spray
object or at least 20 feet from the spray object in a well
ventilated area (add more hose if necessary).  Flammable
vapors are often heavier than air.  Floor area must be
extremely well ventilated.  The paint pump contains arcing
parts that emit spark and can ignite vapors. 

• The equipment and objects in and around the spray area

must be properly grounded to prevent static sparks.

• Use only conductive or grounded high pressure fluid hose.

Gun must be grounded through hose connections.

• Power cord must be connected to a grounded circuit.
• Always flush unit into a separate metal container, at low

pump pressure, with spray tip removed.  Hold gun firmly
against side of container to ground container and prevent
static sparks.

• Follow the material and solvent manufacturer's warnings

and instructions.

• Use extreme caution when using materials with a

flashpoint below 70° F (21° C). Flashpoint is the
temperature that a fluid can produce enough vapors to
ignite.

NOTE TO PHYSICIAN:
Injection into the skin is a traumatic injury.  It is
important to treat the injury as soon as possible. DO
NOT delay treatment to research toxicity.  Toxicity is a
concern with some coatings injected directly into the
blood stream. Consultation with a plastic surgeon or
reconstructive hand surgeon may be advisable.

Summary of Contents for 550xc

Page 1: ...Airless Sprayer Owner s Manual For professional use only NOTE This manual contains important warnings and instructions Please read and retain for reference Model Numbers 120V Skid Bare 765 2000 120V S...

Page 2: ...e Refer to the PRESSURE RELIEF PRESSURE described in the pump manual ALWAYS keep the tip guard in place while spraying The tip guard provides some protection but is mainly a warning device ALWAYS remo...

Page 3: ...nt off skin and hair Grounding Instructions This product must be grounded In the event of an electrical short circuit grounding reduces the risk of electric shock by providing an escape wire for the e...

Page 4: ...e into a container of the appropriate solvent 3 Turn the pressure control knob fully counterclockwise its lowest pressure setting 4 Turn the PRIME SPRAY valve down to the PRIME position 5 Move the ON...

Page 5: ...ressure setting 11 Turn the PRIME SPRAY valve down to the PRIME position and trigger the gun into the waste container to be sure that no pressure is left in the hose 12 Lock the gun by turning the gun...

Page 6: ...start stroke release trigger pull trigger end stroke WARNING 6 Titan Tool Inc All rights reserved For corners and edges split the center of the spray pattern on the corner or edge and spray verticall...

Page 7: ...pump itself dry through the return tube 17 Follow the Pressure Relief Procedure found in the Operation section of this manual 18 Unplug the unit and store in a clean dry area WARNING CAUTION WARNING...

Page 8: ...n Set Intake Screen 8 Titan Tool Inc All rights reserved Accessories Airless Tip Selection Tips are selected by the orifice size and fan width The proper selection is determined by the fan width requi...

Page 9: ...1 4 NPS M 500 424 High Pressure Swivel hose to hose 1 4 NPS M x 1 4 NPS M 490 012 Hose Coupling 1 4 x 1 4 490 016 Hose Coupling 1 4 x 3 8 490 014 Hose Coupling 3 8 x 3 8 490 036 T Fittings 1 4 X 1 4...

Page 10: ...defective 6 Fuse in pump blow 1 Air leak in siphon hose 2 Insufficient pressure 1 No paint 2 Inlet screen clogged 3 Pump gun filter clogged 4 Pump will not prime material too heavy 1 Air leak in syst...

Page 11: ...luid viscosity Reduce hose length Clean gun and filter s Reduce number of guns using pump 1 Same as above 1 Clean or replace nozzle tip 1 Inspect for suction hose leak 2 Change to a smaller tip orific...

Page 12: ...ion particuli re ATTENTION AVERTISSEMENT DANGER RISQUES D EXPLOSION OU D INCENDIE Les vapeurs d gag es par le solvant ou la peinture sont explosives et inflammables et peuvent causer des corporels s r...

Page 13: ...ble mis la terre Tout flexible raccord orientable pistolet et accessoire utilis avec cet appareil doit pouvoir fonctionner une pression gale ou sup rieure 3 200 lb po2 221BAR Ne jamais pulv riser lors...

Page 14: ...R Debe proveerse un escape y aire fresco para hacer que el aire que est dentro del rea de atomizaci n se mantenga libre de acumulaciones de vapores inflamables Evite todas las fuentes de ignici n como...

Page 15: ...ente el ctrica Este producto est equipado con un cable que tiene un alambre de conexi n a tierra con un enchufe de conexi n a tierra apropiado El enchufe se debe enchufar en una toma de corriente que...

Page 16: ...ts and Service Instructions Main Assembly or NOTE Siphon down tube for use with High Rider only Replacement Labels Part Description Quantity 700 1016 Front cover label 1 313 175 Warning Attention labe...

Page 17: ...ove snap ring 3 5 Remove motor housing cover 13 by removing screws 4 6 Remove the motor brushes Follow the Replacing the Motor Brushes procedure in this section of the manual 7 Remove the armature 8 b...

Page 18: ...put pinion gear 1 34 700 514 Thrust washer 1 35 700 593 Thrust washer 1 36 765 057 Thrust washer 2 37 730 360 Crankshaft 1 38 765 046 Pinion gear 1 Gear Box Assembly Item Part Description Quantity 39...

Page 19: ...23 3 Remove the brush spring 25 4 Back off screw Hold the brush wire and remove the motor brush 26 5 Inspect the motor brush If damaged replace NOTE To remove the brush spring push the spring down an...

Page 20: ...uid section complete low rider and skid includes items 2 4 6 and 8 22 1 765 143 Fluid section complete high rider 1 26 762 202 Packing tool not shown 1 For High Rider Only 761 033 Pail hook not shown...

Page 21: ...d for wear Replace if necessary 17 Remove the upper packings 4 and the lower packings 8 from the pump housing 6 and replace with a new set Always insert the packings with the raised side facing into t...

Page 22: ...ways unplug the sprayer before servicing Servicing Replacing the PRIME SPRAY Valve 1 Remove the dowel pin 15 from the PRIME SPRAY valve handle 16 Push out the dowel pin as shown 2 Remove the PRIME SPR...

Page 23: ...riage Bolt 2 122 702 127 Main Frame Right 1 123 710 045 Pin Axle 2 124 710 058 Washer Axle 2 125 702 048 Wheel 2 126 702 087 Spacer 2 127 700 652 Bolt 2 128 710 047 Rubber Boot 2 140 702 126 Main Fram...

Page 24: ...the factory if necessary are to be borne and prepaid by the End User Repaired or replaced equipment will be returned to the End User transportation prepaid THERE IS NO OTHER EXPRESS WARRANTY TITAN HER...

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