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ThyssenKrupp DAF 330, Operating Manual, Page: 6 / 52

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ThyssenKrupp DAF 330 Operating Manual Download Page 6

O

PERATING 

M

ANUAL

 

 

1.

 

S

AFETY

 

 

ThyssenKrupp Aufzugswerke GmbH 

 1.1 

Explanation of symbols used 

 

The following pictographs and designations are used in this operating manual: 

 

 

Danger 

This symbol draws attention to an extreme danger to 
life or risk of injury to persons. Disregard of warning 
means danger to life ! 

 

 

Danger 

This symbol draws attention to an immediate 
impending danger to life or risk of injury to persons 
caused by electric current.  
Warning notices must always be observed! 

 

Warning 

This symbol draws attention to an impending danger. 
Disregard can cause injury to persons or extensive 
damage to property.  
Warning notices must always be observed! 

 

Note 

This symbol draws attention to important information 
and instructions for operation. Disregard can lead to 
damages, hazards or failures.  

   

Inspection 

This symbol draws attention to inspection sequence. 
These inspection notices must be observed in any 
case. Disregard can lead to injury to persons or 
damage to property. 

 

 

6

Version 02/2009

DAF330

Summary of Contents for DAF 330

Page 1: ...ThyssenKrupp Aufzugswerke Operating Manual Drive DAF330...

Page 2: ......

Page 3: ...tes a copyright infringement and will result in prosecution We expressly reserve the right to carry out technical alterations which lead to an improvement of our products or increase the safety standa...

Page 4: ......

Page 5: ...n and storage 27 4 Mounting of machine in machine room 29 5 Putting into service 30 6 Servicing 31 7 Maintenance 7 1 Replacing of brake shoes 32 7 2 Checking and adjusting of brake shoe stroke 33 7 3...

Page 6: ...ry to persons caused by electric current Warning notices must always be observed Warning This symbol draws attention to an impending danger Disregard can cause injury to persons or extensive damage to...

Page 7: ...ng and prevention of accidents and who were trained how to use the component have read the safety information and the warning notices in this operating manual Note Check the compliance of the employee...

Page 8: ...e outside of the intended purpose THYSSENKRUPP AUFZUGSWERKE cannot be hold liable for any damages resulting from this and for any damages which are caused by any errors of procedure Use within the sco...

Page 9: ...330 shall only be operated in a closed machine room and only if a rope guard is mounted on traction sheave and on deflection pulley Switch off power supply and secure installation against unintended...

Page 10: ...ns of thrust piece Operate brake release lever on brake magnet and move traction sheave into desired direction until the grip wedge is released by pushing the lever upwards and downwards See to it tha...

Page 11: ...sheave Attention prior to restoring the lift to service make sure that the cause of the failure has been eliminated and check lift for correct functioning How to mount the jack on the traction sheave...

Page 12: ...os Part designation Pos Part designation 1 Brake release magnet 7 Casing 2 Brake release lever 8 Motor and name plate 3 Forced ventilation 9 Traction brake sheave 4 Brake shoes 10 Disk on motor shaft...

Page 13: ...y operated outside dual circuit shoe brake is mounted on the motor casing Two independently operating brake shoes with preset spring resistance press the brake lining onto the brake disk The braking f...

Page 14: ...mbH 2 3 Technical data machine Dimensions machine DAF 330 Permissible axle load of motor shaft max 85 kN to 217min 1 max 75 kN to 260 min 1 Braking moment max 3000 Nm Moment of inertia mot traction sh...

Page 15: ...t angle with seat grooves in accordance with the necessary traction Weight Weight of machine incl traction sheave 750 kp Weight of machine incl frame and rope pulley 1050 kp Technical data dual expand...

Page 16: ...tal bushings on the brake shoes The roller bearings of the rope pulley are also provided with life time lubrication Should complete partial re lubrication still be necessary or bearings be changed a s...

Page 17: ...UCT DESCRIPTION ThyssenKrupp Aufzugswerke GmbH 2 5 Name plate machine DAF 330 The current model and the technical data are stated on the nameplate of the product 1 THYSSEN AUFZUGSWERKE 2 Lift Equip 17...

Page 18: ...nal diagram in chapter 2 9 of this operating manual and the respective building codes 2 8 Pulse generator DAF 330 is controlled by means of an incremental hollow shaft pulse generator mounted on the r...

Page 19: ...r 2 generator Hollow shaft encoder with 2 signals displaced by 90 and reference mark Number of increments per rev Z 1024 pulses revolution Supply voltage 10 30 V Output driver RS 422 Loadless working...

Page 20: ...Sense N C internal conn to US 3 lilac KO K O signal line 4 yellow KO N C signal line 5 white K1 K1 signal line 6 brown K1 K1 signal line 7 orange N C N C not reserved 8 pink K2 N C signal line 9 shie...

Page 21: ...ed on the inside cover Note observe direction of rotation Connect the fan in such a way that it takes in the airflow which is then blown through the motor See direction of arrow on fan side where air...

Page 22: ...ssenKrupp Aufzugswerke GmbH Terminal diagram dual expanding magnet Terminal diagram brake test switch Connection fan motor Button 2 Button 1 A A 1 2 PE Fig 8 Fig 9 connection blue black brown black bl...

Page 23: ...OPERATING MANUAL 2 PRODUCT DESCRIPTION ThyssenKrupp Aufzugswerke GmbH 2 10 Motor data The technical data can be found on the type plate 23 Version 02 2009 DAF330...

Page 24: ...been provided for installation in machine room above the well As can be seen in the illustrations the machine must be mounted on the machine base frame Mounting bolts supplied in the bag Tighten the...

Page 25: ...thout rope anchorage in right hand or left hand version The arrangement of the deflection pulley viewing direction traction sheave in front of motor is decisive for deciding whether left hand or right...

Page 26: ...rsion illustrated counterweight arranged on side ASL parallel distance of ropes at rope departure Fig 11 120 X1 ASL 1220 415 330 This part is not necessary for frame without rope anchorage Rope anchor...

Page 27: ...and frame Transportation by means of fork lift In the case of transportation by means of fork lift see to it that adequately long forks are used to prevent the transported component from turning over...

Page 28: ...HYSSENKRUPP AUFZUGSWERKE Unpacking Information Dispose packing equipment in accordance with the environmental standards or make it available for further use Special transport aids and transport contri...

Page 29: ...ravity centre shall lie within the rubber elements For versions and dimensions of machine frame see chapter 2 12 Aligning of machine frame Place the machine in accordance with the layout drawing Align...

Page 30: ...Brake test with one brake shoe each is carried out Manual brake release checked for correct functioning Rope guards are mounted 1 safety disconnection checked for correct functioning if traction shea...

Page 31: ...serve them accordingly For further information concerning proceeding adjustment and data see chapter Check brake shoes for wear residual brake lining shall be at least 3 mm 7 2 Check brake adjustment...

Page 32: ...on brake shoe bearing and bring brake linings and brake disk centre in line disk thickness 1 mm Screw pressure spring to brake shoe by means of screw until brake lining sits close on brake disk Atten...

Page 33: ...e Re adjust by turning the adjusting screw on the brake shoe until the feeler gauge can be pushed through the clearance of 0 3 mm at the level of the arrow marked on brake shoe without resistance Secu...

Page 34: ...sts Adjusting the braking force pressure force of the brake shoe The braking force is adjusted by changing the pre tension of the pressure spring Adjust the lift specific deceleration by turning the s...

Page 35: ...rs 3 Slowly turn back screw until LED goes out 4 Reset adjusting bolt by one fourth of a rotation equivalent to approx 0 3 mm towards the switch and lock it LED flickers constantly 5 Check adjustment...

Page 36: ...any dimensional changes in featherkey groove shaft or drilled holes Do not grease or oil shaft or drilled hole Carefully fit new traction sheave to conical shaft end of motor shaft Bring position of...

Page 37: ...he case of SA1 2 generator disassemble and remove 2 generator in the same way Assembly For mounting the generator a dial gauge with indiator accurate to 0 01 mm incl magnet holder is necessary Clean b...

Page 38: ...eck true running by means of dial gauge Deviation shall not exceed 0 03 mm Insert connector plug on generator board Screw cover on bearing bracket Attention do not connect energized generators since t...

Page 39: ...ion level Procedure No escaping oil determined Check regularly within the framework of maintenance Every 3 months 6 months if elevator used infrequently 50 000 runs per year If a large amount of escap...

Page 40: ...ng This does not apply to THYSSEN frequency converter with integrated energy recovery since standard provisions have been made for limiting line switching surge at the motor 8 2 SA3 Safety contact on...

Page 41: ...bserved Secure the screws against unintentional unscrewing with Loctite 241 when performing installation work The values below apply for Hexagon socket screw DIN 912 ISO 4762 Hexagon screw DIN 931 933...

Page 42: ...the case of balanced load conditions i e if car weight counterweight Manually release the brake in this case Attention disassemble the handwheel before you connect the motor Do not operate the motor...

Page 43: ...ple disengaging the car after safety gear operation 4 Rope grip for rope pulley Fastening insert blocking clamp between rope pulley and frame and see to it that the lateral inclination of the blocking...

Page 44: ...provided on tension side below the traction sheave Close drain plug on jack Move lever up and down and move pressure arm traction sheave by operating the pressure cylinder See to it that the bolt of...

Page 45: ...oller connector pre installed connection to terminal end cable solder side compatible with pulse generator MFC 16 and MFC 20 socket connector motor connector MFC Nr 65 960 60 890 cable for controller...

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Page 51: ...OPERATING MANUAL ThyssenKrupp Aufzugswerke GmbH 9 6 Changes compared to previous version Changes Version Chapter 02 2009 Mount ing the machine on the machine base frame 7 51 Version 02 2009 DAF330...

Page 52: ...Unternehmen von ThyssenKrupp Elevator Bernh user Strasse 45 73765 Neuhausen a d F Deutschland Tel 49 7158 12 0 Fax 49 7158 12 2585 E Mail info aufzuege de thyssenkrupp com www thyssenkrupp aufzuege d...

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