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Calibration

Calibration

Thermo Scientific

48iQTL Instruction Manual

4-3

manifold is greater than the total flow required by the analyzer and any
other flow demand connected to the manifold.

Use the following procedure to calibrate the instrument.

Connect the instrument and the calibration equipment as shown in

Figure

4–1

Figure 4–1.

Calibration Flow Schematic

Calibration

Connect the Instrument

Summary of Contents for 48iQTL

Page 1: ...48iQTL Instruction Manual Trace Level Carbon Monoxide Analyzer 119014 00 27Sep2018 ...

Page 2: ......

Page 3: ...isplay 3 1 Main Menus and Keypads 3 5 Numeric Keypad 3 6 Alphanumeric Keypad 3 7 Calibration 3 9 Calibrate Background 3 11 Calibrate Span Coefficient 3 12 Zero Span Schedule 3 14 Advanced Calibration 3 16 Manual Calibration 3 18 Multipoint Calibration 3 23 Calibration History 3 26 Data 3 27 View Data Log Last Hour 3 28 View Data Log Last 24 Hours 3 29 View Data Log User Defined Time 3 30 Advanced ...

Page 4: ...ange Setting 3 71 Gas Mode 3 72 Gas Units 3 73 Advanced Measurement Settings 3 74 Communications 3 83 Wired TCP DHCP 3 85 Serial RS 232 485 3 87 Analog I O 3 88 Digital I O 3 89 Email Server SMTP 3 90 Bayern Hessen Settings 3 91 Instrument Settings 3 93 Display Setup 3 94 Alarm Setpoints 3 95 Clock 3 97 Date Time Parameters 3 98 Time Zone 3 99 Time Server 3 101 Date Format 3 102 Configuration 3 10...

Page 5: ... and Span Checks 4 12 Manual Calibration 4 13 Adjust Background 4 13 Adjust Span Coefficient 4 14 Reset Bkg to 0 000 and Span Coef to 1 000 4 14 Zero Span Schedule 4 15 Next Time 4 15 Period 4 15 Zero Span Purge Duration Minutes 4 15 Schedule Averaging Time 4 16 Background Calibration and Span Calibration 4 16 Zero Calibration and Span Calibration 4 16 Zero Span Ratio 4 16 References 4 16 Maintena...

Page 6: ... Optical Bench Removal 7 30 Optical Switch Replacement 7 31 Purge Wheel Housing Removal 7 34 Filter Wheel Replacement 7 35 Motor Replacement 7 37 Motor and Filter Wheel Alignment 7 39 Optical Bench Heater Removal 7 41 Pre Amp Detector Assembly Removal 7 43 IR Source Replacement 7 45 Heater Assembly 7 47 Heater Assembly Removal 7 47 Heater Assembly Install 7 50 Sample Zero Valve Replacement 7 52 Op...

Page 7: ... Communication Board 9 2 RS 232 RS 485 Port 9 2 RS 485 External Accessory Port 9 3 Analog I O Board 9 4 Analog Voltage Inputs 9 4 Analog Voltage Outputs 9 5 Analog Output Calibration 9 6 Analog Output Zero Calibration 9 7 Analog Output Full Scale Calibration 9 9 Digital I O Board 9 11 Digital Inputs 9 11 Digital Relay Switches 9 13 Valve Driver Outputs 9 15 Internal Zero Span Assembly 9 17 PTFE Pa...

Page 8: ...Contents viii 48iQTL Instruction Manual Thermo Scientific GNU Lesser General Public License C 1 GNU Lesser General Public License C 1 Appendix C ...

Page 9: ...le from an easy to follow touch screen display The iQ Series Instrument Platform is a smart environmental monitoring solution for ambient and source gas analysis that affords greater control over instrument performance and data availability Distributed Measurement and Control DMC module design simplifies serviceability Each DMC module contains its own microprocessor control enabling functional per...

Page 10: ...uter keyboard or mouse The iQ Series GUI runs on a 7 color touchscreen display The GUI is highly flexible and can be customized to enable a tailored experience to simplify daily operations Custom designed ePort software allows remote access to the analyzer with a PC The ePort control mirrors the same GUI look and feel as the instrument touchscreen providing a speedy and familiar operational experi...

Page 11: ...ed by the well known Beer s Law The 48iQTL uses an internally stored calibration curve to accurately linearize the instrument output over any range up to a concentration of 1000 ppm Gas sample is drawn into the 48iQTL through the rear panel of the analyzer and through the optical detection system using an embedded intake pump as shown in Figure 1 2 Gas may be ambient or it may be delivered from a ...

Page 12: ...Introduction 48iQTL Principle of Operation 1 4 48iQTL Instruction Manual Thermo Scientific Figure 1 2 48iQTL Flow Schematic Figure 1 3 48iQTL Flow Schematic with Zero Span Manifold ...

Page 13: ...ange of 0 45 C Power Requirements 100 240 VAC 50 60 Hz 275 watts Physical Dimensions 24 in D x 16 75 in W x 8 72 in H 609 mm D 425 45 mm W x 221 48 mm H Weight 40 lbs Analog I O 4 Isolated Voltage Inputs 0 10 V 6 Isolated Analog Voltages Outputs with 4 selectable ranges 6 Isolated Analog Current Outputs with 2 selectable ranges Digital I O 16 Digital Inputs TTL 8 Solenoid Driver Outputs 10 Digital...

Page 14: ...Introduction Dimensions 1 6 48iQTL Instruction Manual Thermo Scientific Figure 1 4 Bench Mount Assembly dimensions in inches mm Dimensions ...

Page 15: ...Introduction Dimensions Thermo Scientific 48iQTL Instruction Manual 1 7 Figure 1 5 Rack Mount Assembly dimensions in inches mm ...

Page 16: ...Introduction Dimensions 1 8 48iQTL Instruction Manual Thermo Scientific Figure 1 6 Rack Mount Requirements Figure 1 7 Rack Requirements Part 2 ...

Page 17: ...ing container when you receive the instrument notify the carrier immediately and hold for inspection The carrier is responsible for any damage incurred during shipment Use the following procedure to unpack and inspect the instrument 1 Remove the instrument from the shipping container and set it on a table or bench that allows easy access to both the front and rear 2 Remove the cover to expose the ...

Page 18: ...e the cover Equipment required Phillips screwdriver 2 1 Unfasten the four 8 32 screws securing the cover shipping screws 2 Press in both latches located on top cover and hold while pulling up to remove Set upright Figure 2 1 Removing the Cover 3 To replace align cover and drop in Latches will automatically snap in place Cover Removing and Replacing ...

Page 19: ...trument can be installed in the following configurations Bench Mount Rack Mount Positioned on bench includes installing feet See Figure 2 2 Equipment required Slot drive 5 16 inch 1 Fasten feet in position 1 or 2 to fit to the desired depth Figure 2 2 Installing Feet Mounting Options Bench Mount ...

Page 20: ... Phillips drive 2 1 Start by gripping from the top corners of the front panel and pull outwards See Figure 2 3 Figure 2 3 Removing the Front Panel 2 Unfasten the four 8 32 pan head screws 3 Slide ears outwards 4 Use the same four 8 32 pan head screws to secure it 5 Install the handles with the four 8 32 flat head screws that came with the handle kit on the backside See Figure 2 4 Rack Mount ...

Page 21: ...Installation and Setup Mounting Options Thermo Scientific 48iQTL Instruction Manual 2 5 Figure 2 4 Installing Ears and Handles ...

Page 22: ...t as shown in Figure 2 6 if gas pressure is greater than atmospheric pressure 2 Connect the EXHAUST bulkhead to a suitable vent The exhaust line should be 1 4 inch OD with a minimum ID of 1 8 inch The length of the exhaust line should be less than 10 feet Verify that there is no restriction in this line 3 Connect a source of pressurized clean dry zero air or a non toxic inert gas at 10 psig to the...

Page 23: ...o Scientific 48iQTL Instruction Manual 2 7 The 48iQTL is supplied with a three wire grounding cord Under no circumstances should this grounding system be defeated Figure 2 5 48iQTL Rear Panel Figure 2 6 Atmospheric Dump Bypass Plumbing Icon Here ...

Page 24: ...gas mode button in the title bar and the concentration calculation is turned off Additional detail on the warm up mode is provided in subsequent chapters 3 Set instrument parameters such as operating ranges and averaging times to their appropriate settings For more information about instrument parameters see the Operation chapter 4 Before beginning the actual monitoring perform a multipoint calibr...

Page 25: ...r Interface located in the middle is where the Home Screen and all other screens are accessed The Home Screen has three Main Menu buttons located on the left side which include Calibration Data and Settings while the user interface to the right of the buttons displays the chemical name s concentration value s and unit s The Status Bar located at the bottom includes the Back button Access Levels He...

Page 26: ...Operation Instrument Display 3 2 48iQTL Instruction Manual Thermo Scientific Home Screen dual or auto range mode Title Bar User Interface Status Bar ...

Page 27: ...real time status and alarms also predictive diagnostics and maintenance history Contains controls for operating the instrument communications and sets instrument options Concentration When in single mode displays CO concentrations in big bold characters depending on operating mode When in dual or auto mode displays either high range or low range values based on the range setting Status Bar Back bu...

Page 28: ...Operation Instrument Display 3 4 48iQTL Instruction Manual Thermo Scientific Thermo Scientific Information button Shows contact information ...

Page 29: ...Gas Units Dilution Ratio Advanced Measurement Optical Bench Settings Compensation Pressure Calibration Scrubber Efficiency Intelligent Zero Reference Instrument Settings Display Setup Alarm Setpoints Language Clock Pump Power Reboot Instrument Communications Configuration Security Access Levels USB Drive Firmware Update Via USB Drive Download Data to USB Drive Change USB Password User Contact Info...

Page 30: ...uch as for flow rates temperatures or pressures the keypad screen will automatically display Initially the box above the keypad will display the current value Enter a new value using the keypad and then select the Enter button to set the new value or press the Cancel button to exit the keypad screen and return to the previous screen without saving the value Numeric Keypad ...

Page 31: ...utomatically display Initially the box above the keypad will display the current value Enter a new value using the keypad and then select the Enter button to set the new value or press the Cancel button to exit the keypad screen and return to the previous screen without saving the value The alphanumeric keypad is only available when the user needs to enter alphabet characters Alphanumeric Keypad ...

Page 32: ...Operation Instrument Display 3 8 48iQTL Instruction Manual Thermo Scientific ...

Page 33: ...d Low Range The dual and auto range modes have two CO span coefficients high and low This allows each range to be calibrated separately This is necessary if the two ranges used are not close to one another For example a low CO range of 10 ppm and a high CO range of 50 ppm For more information about range modes see Range Mode Selection on page 3 69 Home Screen Calibration single range mode Home Scr...

Page 34: ...t to perform fully automated zero and span checks or adjustments Internal Zero External Zero When the internal zero span option is turned on in the Settings Configuration screen this button will appear It allows the user to use the internal CO scrubber to generate the zero air internal zero or an external source of zero air through the zero port external zero when in zero gas mode Advanced Calibra...

Page 35: ... The Calibrate Background menu contains the following information Target Concentration Read only Displays what the concentration value will become when the calibrate button is pressed Current Background Read only Displays what the current user set background is Calculated Background Read only Displays what the current user set background will become when the calibrate button is pressed Calibrate W...

Page 36: ... and dual or auto range mode In dual or auto range modes High or Low is displayed to indicate the calibration of the high or low coefficient The Calibrate High Range Span Coefficient and Calibrate Low Range Span Coefficient screens function the same way Before making an adjustment be sure the analyzer samples span gas for at least 6 7 minutes Home Screen Calibration Calibrate Span Coefficient sing...

Page 37: ...t is when in single range mode Current High Range Span Coefficient Displays what the current user set high range span coefficient is when in dual or auto range mode Current Low Range Span Coefficient Displays what the current user set low range span coefficient is when in dual or auto range mode Calculated Span Coefficient Read only After the Edit Span Concentration value is entered the new calcul...

Page 38: ...mation Zero Span Schedule Toggles zero span schedule Enabled or Disabled Next Time Allows the user to view and set the initial date and time 24 hour format of the zero span schedule Period Defines the period or interval between zero span checks or calibrations If period 0 the schedule runs continuously Zero Duration Sets how long zero air is sampled by the instrument Span Duration Sets how long sp...

Page 39: ...runs a background check only and background value is not updated Span Calibration Toggles Enabled Disabled If enabled span coefficient is calibrated If disabled schedule runs a calibration check only and span coefficient is not updated Zero Span Ratio Allows the user to perform more scheduled background calibration checks to span calibration checks Default is 1 and therefore reads 1 1 This means t...

Page 40: ...rence between the screens are the words High and Low For more information about range modes see Range Mode Selection on page 3 69 Home Screen Calibration Advanced Calibration single range mode Home Screen Calibration Advanced Calibration dual or auto range mode The Advanced Calibration screens contain the following information Manual Calibration The user manually adjusts the background or span coe...

Page 41: ...range may be calibrated Three cal points will give the most accurate readings over the entire range Low Range Multipoint Calibration Up to three gas concentrations cal points for low range may be calibrated Three cal points will give the most accurate readings over the entire range Calibration History Lists all calibrations performed and calibration checks ...

Page 42: ... In dual or auto range modes High Range or Low Range buttons are displayed to indicate the calibration of the high or low coefficient Home Screen Calibration Advanced Calibration Manual Calibration single range mode Home Screen Calibration Advanced Calibration Manual Calibration dual or auto range mode The Manual Calibration menu contains the following information Adjust Background Allows the user...

Page 43: ...e user to manually adjust the high range span coefficient when in dual or auto range mode Adjust Low Range Span Coefficient Allows the user to manually adjust the low range span coefficient when in dual or auto range mode Reset Background to 0 000 and Span Coefficient to 1 000 Resets all backgrounds and coefficients ...

Page 44: ...anced Calibration Manual Calibration Adjust Background The Adjust Background screen contains the following information Adjust Background User manually adjusts zero background Adjusted Concentration Read only Shows adjusted concentration based on adjusted zero background Calibrate Calibrates zero background by saving the newly adjusted zero background value Adjust Background ...

Page 45: ...n Coefficient and Adjust Low Range Span Coefficient screens function the same way Home Screen Calibration Advanced Manual Calibration Adjust Span Coefficient single range mode Home Screen Calibration Advanced Manual Calibration Adjust High Range Span Coefficient dual or auto range mode The Adjust Span Coefficient menu contains the following information Adjust Span Coefficient User manually adjusts...

Page 46: ... adjusted span coefficient when in single range mode Adjusted High Range Concentration Read only Shows adjusted high range concentration based on adjusted high range span coefficient when in dual or auto range mode Adjusted Low Range Concentration Read only Shows adjusted low range concentration based on adjusted low range span coefficient when in dual or auto range mode Calibrate Calibrates span ...

Page 47: ... Calibration screens function the same way Note Pressing the Multipoint Calibration button responds with It is recommended to calibrate all three points and requires an OK action Home Screen Calibration Advanced Calibration Multipoint Calibration single range mode The Multipoint Calibration screen contains the following information Point 1 First cal point used in the calibrated multipoint polynomi...

Page 48: ...ation 3 24 48iQTL Instruction Manual Thermo Scientific Third Coefficient Read only Value of the third coefficient in the polynomial curve Reset Points to Default Values Resets multipoint coefficients to default values ...

Page 49: ...tion screens function the same way The customer defines the ranges It is suggested to perform the following calibration points for each range Cal point 1 80 of range Cal point 2 50 or range Cal point 3 20 of range Home Screen Calibration Advanced Calibration Multipoint Calibration Point 1 The Point 1 screen contains the following information Edit Point 1 Span Concentration User enters span concent...

Page 50: ... Calibration History Note Pressing the Calibration History button responds with Retrieving calibration log data it may take a few seconds The Calibration History screen contains the following information Time Stamp Time of calibration or calibration check Event Lists the type of calibration event Result Concentration result Target Concentration setpoint value Units Displays units for each item Ave...

Page 51: ... information View Data Log Last Hour User views last hour of historical data Table shows most recent data on top View Data Log Last 24 Hours User views last 24 hour of historical data Table shows most recent data on top View Data Log User Defined Time User selects the start and end time for viewing the data Table shows most recent data on top Advanced Data Setup Allows the user to set up the param...

Page 52: ... up and down and the and buttons to move left and right Home Screen Data View Data Log Last Hour Note Pressing the View Data Log Last Hour responds with Retrieving user log data it may take a few seconds The View Data Log Last Hour screen contains the following options Graph Displays data graph for the column selected The graph time axis is defined by the data set in the table View Data Log Last H...

Page 53: ...and down and the and buttons to move left and right Home Screen Data View Data Log Last 24 Hours Note Pressing the View Data Log Last 24 Hours responds with Retrieving user log data it may take a few seconds The View Data Log Last 24 Hours screen contains the following options Graph Displays data graph for the column selected The graph time axis is defined by the data set in the table View Data Lo...

Page 54: ...ogging Start Time The View Data Log User Defined Time screen contains the following information Month Sets month of data logging start time Day Sets day of data logging start time Year Sets year of data logging start time Hours Sets hours of data logging start time Minutes Sets minutes of data logging start time Save Data Logging Start Time Pressing this button saves the start time and follows dir...

Page 55: ...f data logging end time Year Sets year of data logging end time Hours Sets hour of data logging end time Minutes Sets minute of data logging end time Save Data Logging End Time Pressing the Save Data Logging End Time button saves the end time and follows directly to the data logging table Note End time should not be greater than 1 year from start time Note The datalogging table is limited to 10 00...

Page 56: ...up parameters for data logging and streaming data Home Screen Data Advanced Data Setup The Advanced Data Setup screen contains the following information Data Logging Setup User selects the parameters for collecting logged data Streaming Data Setup User selects the parameters for streaming data to a computer in real time Advanced Data Setup ...

Page 57: ...variables to log Period User selects how often data is collected by setting the duration between logged data Data Treatment Toggles between Average Current Minimum and Maximum When set to average the average value during the period will be recorded When set to current the latest data will be recorded When set to minimum or maximum the minimum or maximum value during the period will be recorded Era...

Page 58: ...h other but contain the same variable selections The list is based on the instrument s configuration Use the and buttons to scroll through the variables Select the variables to log by pressing the corresponding cells Next press the Commit Changes button to save selections Yellow buttons indicate that the variable is selected Home Screen Data Advanced Data Logging Setup Select Data Logging Variable...

Page 59: ...tup The Streaming Data Setup screen contains the following information Select Streaming Variables User selects which variables to stream Period Sets the time between streamed data Show Labels Toggles on off When on shows variable labels to the left of the variable values Show Timestamp Toggles on off When on shows timestamp at the beginning of each row of data Streaming Data Setup ...

Page 60: ...h other but contain the same variable selections The list is based on the instrument s configuration Use the and buttons to scroll through the variables Select the variables to log by pressing the corresponding cells Next press the Commit Changes button to save selections Yellow buttons indicate that the variable is selected Home Screen Data Advanced Streaming Data Setup Select Streaming Variables...

Page 61: ...act Thermo Fisher Scientific technical support Measurement Settings Allows the user to setup user preferences as related to the concentration readings Communications Allows the user to communicate with outside devices Instrument Setting Allows the user to setup alarm setpoints and user preferences Configuration User selects which options to enable Security Access Levels User selects security proto...

Page 62: ...ontains the following information Status and Alarms Allows the user to view the status and alarm menus Menus are broken down according to modules where the user can view instrument readings setpoints and alarms Predictive Diagnostics Smart module diagnostics which shows possible future issues Maintenance History Allows the user to set up a maintenance schedule and track maintenance history File Sh...

Page 63: ...ttings Health Check Status and Alarms The Status and Alarms menu contains the following information Concentration Displays CO concentrations and alarms NDIR Bench Displays bench module alarms and faults Flow and Pressure Displays flow and pressure alarms and faults Peripherals Support Displays peripherals support alarms and faults Valve and Pump Resets User can reset valve and pump power Analog In...

Page 64: ...ains the following information Across Concentration This column lists items associated with the CO and concentrations Value Displays the current value for each item Low Alarm Displays low alarm status for each item High Alarm Displays high alarm status for each item Span Conc Span concentration used in the span calibration or span check Units Displays units for each item Down CO CO concentration B...

Page 65: ...ue Span concentration shows span setpoint i0 Reference Offset Displays adjustment made to the last measured baseline reading in order to maintain a constant baseline High alarm shows the user defined limit for acceptable intelligent zero reference offset Note If both the low alarm and high alarms are set to zero then no alarm will show ...

Page 66: ...een contains the following information Across NDIR Bench This column lists items associated with the NDIR bench module Value Displays the current value for each item Low Alarm Displays low alarm status for each item High Alarm Displays high alarm status for each item Units Displays units for each item Down S R Displays the current sample reference reading Sample Intensity Displays the current samp...

Page 67: ... Fail for IR source current too high IR Detector Bias too Low Displays OK Fail for IR detector bias too low IR Detector Bias too High Displays OK Fail for IR detector bias too high Bench Thermistor Open Displays OK Fail for bench thermistor open Bench Thermistor Short Displays OK Fail for bench thermistor short Module Thermistor Open Displays OK Fail for module thermistor open Module Thermistor Sh...

Page 68: ... OK Fail of power supplies Power supply goes red if any voltages are outside their limits No voltage rows ever get highlighted 3 3V Diagnostic Displays current voltage readings Alarm limits are not changeable 5 0V Diagnostic Displays current voltage readings Alarm limits are not changeable 15V Diagnostic Displays current voltage readings Alarm limits are not changeable 24V Diagnostic Displays curr...

Page 69: ...This column lists items associated with the flow and pressure module Value Displays the current value for each item Low Alarm Displays low alarm status for each item High Alarm Displays high alarm status for each item Units Displays units for each item Down Flow Displays the current sample flow reading User can adjust low and high alarm limits Bench Pressure Displays the current bench pressure rea...

Page 70: ...d if any voltages are outside their limits No voltage rows ever get highlighted 2 5V Diagnostic Displays current voltage readings Alarm limits are not changeable 3 3V Diagnostic Displays current voltage readings Alarm limits are not changeable 5 0V Diagnostic Displays current voltage readings Alarm limits are not changeable 24V Diagnostic Displays current voltage readings Alarm limits are not chan...

Page 71: ... the following information Across Peripherals Support This column lists items associated with the peripherals support module Value Displays the current value for each item Low Alarm Displays low alarm status for each item High Alarm Displays high alarm status for each item Units Displays units for each item Down Module Temperature Displays the current module temperature of the module Sample Valve ...

Page 72: ...e their limits No voltage rows ever get highlighted 2 5V Diagnostic Displays current voltage readings Alarm limits are not changeable 3 3V Diagnostic Displays current voltage readings Alarm limits are not changeable 5 0V Diagnostic Displays current voltage readings Alarm limits are not changeable 24V Diagnostic Displays current voltage readings Alarm limits are not changeable 5 0V Step Board 1 Dis...

Page 73: ...Note Resetting a valve pump will reset all the components on the same step board as that valve pump Home Screen Settings Health Check Status and Alarms Valve and Pump Resets The Valve and Pump Resets screen contains the following information Sample Valve Reset Resets sample valve Zero Valve Reset Resets zero valve Span Valve Reset Resets span valve Pump Reset Resets pump Sample Zero Valve Reset Re...

Page 74: ...ntains the following information Across Analog IO This column lists items associated with the analog I O Value Displays the current value for each item Low Alarm Displays low alarm status for each item High Alarm Displays high alarm status for each item Units Displays units for each item Down Voltage Output Channel 1 6 Displays real time voltage output for each channel Current Output Channel 1 6 D...

Page 75: ...No voltage rows ever get highlighted 3 3V Diagnostic Displays current voltage readings Alarm limits are not changeable 5 0V Diagnostic Displays current voltage readings Alarm limits are not changeable 5 0V Ref Diagnostic Displays current voltage readings Alarm limits are not changeable 15V Diagnostic Displays current voltage readings Alarm limits are not changeable 15V Diagnostic Displays current ...

Page 76: ...the following information Across Digital IO This column lists items associated with the digital I O Value Displays the current value for each item Reset Resets item Low Alarm Displays low alarm status for each item High Alarm Displays high alarm status for each item Units Displays units for each item Down Solenoid 1 8 Displays whether or not the solenoid is activated by showing the current in mA E...

Page 77: ...goes red if any voltages are outside their limits No voltage rows ever get highlighted 3 3V Diagnostic Displays current voltage readings Alarm limits are not changeable 5 0V Diagnostic Displays current voltage readings Alarm limits are not changeable 24V Diagnostic Displays current voltage readings Alarm limits are not changeable ...

Page 78: ... Check Status and Alarms Serial Numbers The Serial Numbers screen contains the following information Instrument Instrument serial number NDIR Bench NDIR bench serial number Flow and Pressure Flow and pressure serial number Peripherals Support Peripherals support serial number Analog I O Analog I O serial number Digital I O Digital I O serial number Serial Numbers ...

Page 79: ...s greyed out no maintenance is needed If button is blue maintenance is suggested Note This symbol denotes there is an active maintenance related warning in the module Home Screen Settings Health Check Predictive Diagnostics The Predictive Diagnostics screen contains the following information Filter Wheel Sample Pump Capillary Flow Path IR Source Sample Valve Zero Valve Span Valve Sample Zero Valve...

Page 80: ...e module Home Screen Settings Health Check Maintenance Home Screen Settings Health Check Maintenance Advanced Maintenance The Maintenance screen contains the following information Preventive Maintenance Shows suggested service interval and time left for component replacement Change Part User logs component fix Maintenance History Shows the log of all recorded component fixes Advanced Maintenance R...

Page 81: ...he Preventive Maintenance screen contains the following information Across Component Device to be routinely serviced or replaced Interval in Months Expected period of time before a component needs to be checked and or serviced User settable Months Left Count down timer in months Remaining time since the beginning of the service interval When the value is 1 or less the row will be highlighted and i...

Page 82: ...ch Flow System Service interval for the flow system components Capillaries Service interval for capillaries Pump Service interval for pump DC Power Supply Service interval for DC power supply Fan Filter Service interval for fan filter System Components Service interval for system components Purafil Service interval for purafil Charcoal Service interval for charcoal Dri Rite Service interval for dr...

Page 83: ...ve diagnostics screen when applicable Home Screen Settings Health Check Maintenance Change Part The Change Part screen contains the following information Select Part User selects part to service from the selection table Fix User chooses from new rebuilt cleaned and unknown Comment User can write a brief comment which will be saved to the preventive maintenance history table Commit User commits and...

Page 84: ...nd down and the and buttons to move left and right Home Screen Settings Health Check Maintenance Maintenance History Note Pressing the Maintenance History button responds with Retrieving maintenance history data it may take a few seconds The Maintenance History screen contains the following information Part Component that has been fixed Fix The type of maintenance Date Shows date time when service...

Page 85: ...mail go to Settings Communications Email Server SMTP Home Screen Settings Health Check File Sharing and Support The File Sharing and Support screen contains the following information Download Health Check Report to USB Drive Sends the health report to USB drive Email Health Check Report File to Technical Support Sends the health report file to technical support and the customer email addresses via...

Page 86: ...ings Health Check iQ360 Get Started Home Screen Settings Health Check iQ360 Status and Renewal Request The iQ360 screen contains the following information Get Started Allows the user to access the menu where the subscription passcode is entered Status and Renewal Request Allows the user to access the iQ360 menu once the subscription has been enabled Cancel and Return to the Home Screen Exits scree...

Page 87: ...eck iQ360 Get Started The Get Started screen contains the following information Resend Subscription E mail Allows the user to request another subscription passcode if the email was never received Enter Subscription Access Code Allows the user to enter the subscription passcode to enable an iQ360 subscription Exit and Return to the Home Screen Exits screen and returns to the Home Screen Get Started...

Page 88: ...and Renewal Request The Status and Renewal Request screen contains the following information iQ360 Status Informs the user if the subscription is enabled iQ360 Subscription Expiration Date Informs the user when the subscription will expire iQ360 Test Connection Allows the user to verify the network connection is working iQ360 Subscription Renewal Allows the user to request a subscription renewal v...

Page 89: ...buttons averaging buttons will be available Home Screen Settings Measurement Settings single range mode Home Screen Settings Measurement Settings dual or auto range mode The Measurement Setting menu contains the following information Averaging Time Sets the averaging time for the CO sample measurement Range Mode Selection User can choose between the various range modes single dual or auto For more...

Page 90: ...de Low Range Setting Sets the low range concentration for the analog output when in dual or auto range mode Gas Mode User can manually choose sample zero or span mode Gas Units Defines the units in which CO concentration reading is expressed Dilution Ratio Serves as a multiplier when dilution gas is utilized Advanced Measurement Settings Advanced settings affecting CO readings ...

Page 91: ...onditions being sampled Averaging Time defines the time period 1 to 300 seconds during which CO measurements are taken The average concentration of the readings are calculated for that time period The front panel display and analog outputs are updated every second if averaging time is greater than 1 second An averaging time of 10 seconds for example means that the average concentration of the last...

Page 92: ...bles disables high range dynamic filtering when in dual or auto range mode Low Range Dynamic Filtering Enables disables low range dynamic filtering when in dual or auto range mode Averaging Time Sets averaging time period in single range mode and when dynamic filtering is disabled High Range Averaging Time Sets high averaging time when in dual or auto range mode and when dynamic filtering is disab...

Page 93: ...the low CO analog output can be set to output concentrations from 0 to 50 ppm and the high CO analog output set to output concentrations from 0 to 100 ppm In addition when in dual or auto range mode each CO analog output has a span coefficient so that each range can be calibrated separately This is especially necessary if the two ranges are not close to one another For example the low CO range is ...

Page 94: ...w ranges should not vary by more than 1 order of magnitude For instance if the low range is set to 20 ppm then the high range should be set to no more than 200 ppm This is because the concentration response is non linear and it is possible that the low range readings could become unpredictable above the top of the low range resulting in a substantial jump in concentration readings when switching b...

Page 95: ...similar for the single dual and auto range modes The only difference are the words High or Low displayed to indicate which range is displayed For more information about the dual and auto range modes see Range Mode Selection on page 3 69 Pressing Range Setting High Range Setting or Low Range Setting brings up a numeric keypad whereby the user can select a range Settable ranges according to unit sel...

Page 96: ...ettings Measurement Settings Gas Mode The Gas Mode screen contains the following information Sample Sets the instrument to measure sample gas Zero Used when calibrating the background of the instrument When pressed sets the instrument to zero mode Span Used when calibrating the span coefficient When pressed sets the instrument to span mode Gas Mode ...

Page 97: ... standard pressure of 760 mmHg and a standard temperature of 0 C The temperature can be changed in the compensation screen Use the and buttons to select Home Screen Settings Measurement Settings Gas Units The Gas Units screen contains the following information ppb parts per billion ppm parts per million percent μg m3 micrograms per meter cubed mg m3 milligrams per meter cubed g m3 grams per meter ...

Page 98: ...ins the following information Optical Bench Settings User sets the detector gain and S R initial value This can be done manually or automatically Compensation Allows the user to compensate for changes in pressure Pressure Calibration Calibrates pressure Scrubber Efficiency Allows the user to conduct the scrubber efficiency test Intelligent Zero Reference Allows the user to enable disable the intel...

Page 99: ...he and buttons to move up and down and the and buttons to move left and right Home Screen Settings Measurement Settings Advanced Measurement Settings Optical Bench Settings Home Screen Settings Measurement Settings Advanced Measurement Settings Optical Bench Settings Continue to Detector Gain Calibration The Detector Gain Calibration screen contains the following information Across Description Def...

Page 100: ...the Stop button End Cal When Stop is pressed the auto calibration is interrupted and the value does not change Default Values When pressed the default gain value is saved Home Screen Settings Measurement Settings Advanced Measurement Settings Optical Bench Settings Continue to Initial S R Calibration The Initial S R Calibration screen contains the following information Across Description Defines t...

Page 101: ... the auto calibration process is initiated Please allow up to 5 minutes for calibration to complete User can Stop calibration by pressing the Stop button End Cal When pressed the auto calibration is interrupted and the value does not change Default Values When pressed the default S R value is saved ...

Page 102: ...essure Compensation Toggles pressure compensation enabled or disabled and provides compensation for any changes to the instrument s output signal due to bench pressure variations The effects of bench pressure changes on the analyzer s subsystems and output have been empirically determined This empirical data is used to compensate for any change in chamber pressure Standard Temperature for Gas Unit...

Page 103: ...nsor Calibration Starts calibration or resets default values Down Sensor 1 3 Reading Under the column labeled Reading current reading of each pressure sensor Atmospheric Sensor 1 3 Under the column labeled reading the user enters the current atmospheric pressure in mmHg units Under the column labelled Calibration the user presses the Start button to calibrate the high point of the sensor Zero Sens...

Page 104: ...he instrument is supplied with an appropriate concentration of span gas through the sample port or the span port if the zero span option is enabled prior to initiating the test Home Screen Settings Measurement Settings Advanced Measurement Settings Scrubber Efficiency Home Screen Settings Measurement Settings Advanced Measurement Settings Scrubber Efficiency Continue to Scrubber Efficiency Test Th...

Page 105: ...e allow approximately 15 minutes for the test to complete During the first part of the test the test gas is routed directly to the bench bypassing the scrubber in order to establish the test gas concentration as measured by the instrument During the second part of the test the test gas is routed through the scrubber prior to being measured by the instrument The scrubber efficiency is calculated at...

Page 106: ...g others The instrument goes into i0 reference mode every 6 hours when the instrument is in sample mode This mode lasts approximately 15 minutes During part of this time the sample gas is routed through the scrubber prior to entering the optical bench in order to remove the CO from the sample gas and a measurement of the baseline is made Subsequently the sample gas is routed away from the CO scrub...

Page 107: ...nstrument through analog I O settings This is only visible if selected in Settings Configuration Analog I O Digital I O Settings for communicating with the instrument through digital I O settings This is only visible if selected in Settings Configuration Digital I O Email Server SMTP Settings for communication with email Instrument ID Allows the user to edit the instrument identification number ID...

Page 108: ...Operation Settings 3 84 48iQTL Instruction Manual Thermo Scientific Note Refer to the Bayern Hessen Protocol section in the Communications Manual for a detailed description ...

Page 109: ...is disabled the static IP address is used Home Screen Settings Communications Wired TCP DHCP with DHCP enabled Home Screen Settings Communications Wired TCP DHCP with DHCP disabled The Wired TCP DHCP screen contains the following information DHCP Toggles DHCP enabled disabled Dynamic IP Address Dynamic IP address of the instrument Dynamic Netmask Dynamic Netmask of instrument Dynamic Gateway Dynam...

Page 110: ... DHCP is disabled Static Netmask Static Netmask of instrument This is settable when DHCP is disabled Static Gateway Static Gateway of instrument This is settable when DHCP is disabled DNS Server Address DNS IP address of instrument This is settable when DHCP is disabled Wired MAC Address Instrument MAC address Host Name Host name of instrument ...

Page 111: ...me Screen Settings Communications Serial RS 232 485 The Serial RS 232 485 screen contains the following information Protocol User selects Streaming Modbus or Bayern Hessen Baud Rate User selectable baud rates from 1200 to 115200 Bits User selectable between 7 and 8 Parity User selectable between None Even and Odd Stop Bits User selectable between 1 and 2 RS 232 485 User selectable between RS 232 a...

Page 112: ...n Analog In Allows the user to view and calibrate voltage inputs from external devices Analog Out Voltage Allows the user to view voltage outputs Analog Out Current Allows the user to view current mA outputs Analog Out Under Over Range Enabled Disabled Allows the user to select whether or not the analog outputs are allowed to exceed the selected output range Analog Out Calibration Allows the user ...

Page 113: ... Digital I O Home Screen Settings Communications Digital I O The Digital I O screen contains the following information Digital In Allows the user to view digital inputs from external devices Digital Out Relays Allows the user to view relay outputs Digital Out Solenoids Allows the user to view solenoid outputs Advanced Digital I O Allows user to test the digital out relays and solenoids Digital I O...

Page 114: ...Server SMTP The Email Server SMTP screen contains the following information SMTP Server Address Address of the user s email server From Email Address The email address that goes in the From field in emails SMTP Server Port Server port of user s email server Email Password Password for SMTP server Email UserName User name that is authorized to send email through SMTP server Email Server SMTP ...

Page 115: ...registers that will be read with a valid data query DA command Home Screen Settings Communications Bayern Hessen Settings The Bayern Hessen Settings screen contains the following information Register 1 8 Sets the measured value logged in the respective register location in response to a valid query DA command Bayern Hessen Settings ...

Page 116: ...ers corresponding to each measured value appearing after the register name in the selection will preface the measured value in the response to the DA command Use the and buttons to scroll through the registers Select the variable to log by pressing the corresponding cell The list is based on the instrument s configuration Home Screen Settings Communications Bayern Hessen Settings Register 1 8 Regi...

Page 117: ...Settings Instrument Settings The Instrument Settings screen contains the following information Display Setup Sets touch screen display settings Alarm Setpoints View and set all available alarm minimum and maximum values Language Read only Clock Sets date and time Pump Power Manually enables disables the pump Reboot Instrument Reboots the instrument Instrument Settings ...

Page 118: ...er save option Home Screen Settings Instrument Settings Display Setup The Display Setup screen contains the following information Power Save Minutes before screen times out Toggles enable disable Power Save Setting Option whereby the user can display a black screen after a set amount of inactivity Brightness Sets the brightness of the display Display Setup ...

Page 119: ... screen See Status and Alarms on page 3 39 Use the and buttons to move up and down and the and buttons to move left and right Home Screen Settings Instrument Settings Alarm Setpoints The Alarm Setpoints screen contains the following information Across Item Lists the items that have settable alarm limits Value Displays the current value for each item Low Alarm User sets low alarm for item High Alar...

Page 120: ...fic Span Check Offset User can set the maximum allowable span reading offset for calibration and calibration checks This is set with the high alarm only Instrument Temperature Instrument temperature alarm Bench Pressure Bench pressure alarm Flow Flow pressure alarm ...

Page 121: ...s date and time choose date time format time zone and time server Home Screen Settings Instrument Settings Clock The Clock screen contains the following information Month Day Year Hours Minutes Seconds Date Time Parameters User chooses time zone timer server and date format Commit When pressed date and time are saved Clock ...

Page 122: ...nd date format Home Screen Settings Instrument Settings Clock Date Time Parameters The Date Time Parameters screen contains the following information Time Zone User selects time zone from table Time Server Enabled Disabled User can enabled disable the time server to get periodic clock updates Date Format User selects date format Date Time Parameters ...

Page 123: ...ent Settings Clock Date Time Parameters Time Zone The Time Zone screen contains the following information Date Line West UTC 12 Samoa Time Zone UTC 11 Aleutian Time Zone UTC 10 Alaskan Time Zone UTC 9 Pacific Time Zone UTC 8 Pacific Daylight Savings UTC 7 Mountain Time Zone UTC 7 Mountain Daylight Savings UTC 6 Central Time Zone UTC 6 Central Daylight Savings UTC 5 Eastern Time Zone UTC 5 Eastern ...

Page 124: ...UTC 0 Central European Time UTC 1 Eastern European Time UTC 2 Further Eastern European Time UTC 3 Gulf Standard Time UTC 4 Yekaterinburg Time UTC 5 Omsk Time UTC 6 Indochina Time UTC 7 ASEAN Common Time UTC 8 Japan Standard Time UTC 9 Chamorro Time Zone UTC 10 Sredmnekolymsk Time UTC 11 New Zealand Standard Time UTC 12 ...

Page 125: ...k updates Home Screen Settings Instrument Settings Clock Date Time Parameters Time Server The Time Server screen contains the following information Time Server Enables Disables periodic clock updates from an NTP Network Time Protocol source Set Time Server User can choose specific time server Set Default When pressed default time server will be used Time Server ...

Page 126: ...to choose from the following formats mm dd yyyy or dd mm yyyy Use the and buttons to select Home Screen Settings Instrument Settings Clock Date Time Parameters Date Format The Date Format screen contains the following information U S Format mm dd yyyy European Format dd mm yyyy ISO 8601 yyyy mm dd Date Format ...

Page 127: ... press the Commit Changes button to save selections Yellow buttons indicate that the variable is selected More than one can be chosen Home Screen Settings Configuration The Configuration screen contains the following information Zero Span Assembly Enables zero span option Predictive Diagnostics Enables predictive diagnostics option Communications Board Enables RS 232 or RS 485 communication board ...

Page 128: ...Only Access The Security Access Levels screen contains the following information Current Security Access Full Access Read only User will be able to change all values Password is needed for full access Current Security Access View Only Read only User won t be able to change any values Password is not needed for view only Change Security Access to View Only User can switch to view only mode Password...

Page 129: ...Operation Settings Thermo Scientific 48iQTL Instruction Manual 3 105 Change Full Access Security Password Full access password can have a blank value or user selected password ...

Page 130: ...o View Only Access The Change Security to View Only Access screen contains the following information Set Access Level to View Only Programs the instrument to be in the view only access level where the user won t be able to change any values Cancel Exit screen Note To change security access from view only access to full access a keypad will be displayed where the user can enter full access password...

Page 131: ...ecurity Password screen allows the user to set a new password for allowing full access Home Screen Settings Security Access Levels Change Full Access Security Password Home Screen Settings Security Access Levels Change Full Access Security Password Continue Change Full Access Security Password ...

Page 132: ...password Default password is blank Continue Proceeds to next screen Enter New Security Access Password User enters new security password Confirm New Security Access Password User confirms new security password for spelling confirmation Commit New Security Access Password Change Commits new security password Cancel and Return to the Home Screen Exits screen and returns to the Home Screen without ch...

Page 133: ...s inserted into the USB port When a USB drive is inserted the user is prompted to enter the password if a password has been set Home Screen Settings USB Drive The USB Drive screen contains the following information Firmware Update Via USB Drive If USB is mounted user can update instrument firmware Download Data To USB Drive If USB is mounted user can download upload information Change USB Password...

Page 134: ...e from the USB drive Home Screen Settings USB Drive Firmware Update Via USB Drive The Firmware Update Via USB Drive screen contains the following information Update Firmware User chooses firmware file from USB and updates instrument firmware Instrument reboots when update is finished Exit User exits without updating firmware Firmware Update Via USB Drive ...

Page 135: ...es the entire data log from data logging Download Service Log Includes a complete listing of data for all variables This is set at the factory Download System Log Consists of system log text files which include a listing of system errors Download Calibration History Includes the data in the calibration history screen Download Configuration Data Backup to USB Allows the user to download the configu...

Page 136: ...g the USB connection 1 Plug a flash drive into the USB connection on the front of the instrument If a USB password has been previously set you will be prompted to enter the USB password to continue Press Enter to continue 2 To continue select the OK button 3 The USB Drive will display Select Download Data To USB Drive ...

Page 137: ... transferring data to the USB drive Note Do not remove the USB drive from the instrument while the data is downloading 6 When the data download is complete the instrument will display a Success message and display the file name as it is stored on the USB flash drive The file name format is the instrument serial number name of download followed by a date time stamp Remove the USB flash drive and se...

Page 138: ...mo Scientific The Change USB Password screen allows the user to set a new password for accessing USB Home Screen Settings USB Drive Change USB Password Home Screen Settings Security Access Levels Change Standard Access Password Continue Change USB Password ...

Page 139: ...SB password Default password is blank Continue Proceeds to next screen Enter New USB Password User enters new USB password Confirm New Security Access Password User confirms new security password for spelling confirmation Commit New USB Password Change Commits new USB password Cancel and Return to the Home Screen Exits screen and returns to the Home Screen without changing password ...

Page 140: ...ils found at the screen Health Check File Sharing and Support Home Screen Settings User Contact Information The User Contact Information screen contains the following information Business Name User Name Alternate User Name User ID Business Address Business Shipping Address To User Email Address CC User Email Address 1 10 User Phone Number Alternate User Phone Number Shelter Lab Phone Number User C...

Page 141: ...uns our operating system on power up The bootloader may change to optimize hardware settings or if there are changes to the hardware If the button is blue an update to the bootloader is available If button is greyed out no update is needed Home Screen Settings Update Bootloader The Update Bootloader screen contains the following information Reboot and Update Update bootloader and reboot instrument...

Page 142: ......

Page 143: ...rated at a full scale range of 50 ppm the span gas concentration should be about 40 ppm The assay of the cylinder must be traceable either to a National Institute of Standards and Technology NIST CO in Air Standard Reference Material SRM or an NIST EPA approved gas manufacturer s Certified Reference Material CRM A recommended protocol for certifying CO gas cylinders against a CO SRM or CRM is give...

Page 144: ...ration of flow devices can be found in the Quality Assurance Handbook1 It should be noted that all flows should be corrected to 25 C and 760 mmHg and that care should be exercised in correcting for water vapor content Prior to calibration be sure the instrument is operating properly Turn on the instrument and allow it to stabilize for 90 120 minutes Select the operating range and the averaging tim...

Page 145: ... the total flow required by the analyzer and any other flow demand connected to the manifold Use the following procedure to calibrate the instrument Connect the instrument and the calibration equipment as shown in Figure 4 1 Figure 4 1 Calibration Flow Schematic Calibration Connect the Instrument ...

Page 146: ...ge the detector gain by clicking on the first cell below the Detector Gain description The user will be brought to a keypad screen where a new value can be entered However it is suggested to run an Auto Calibration for the Detector Gain This is done by pressing on the cell labeled Start located in the Detector Gain column Allow up to 5 minutes for the Detector Gain to be calibrated The user can St...

Page 147: ...al S R by clicking on the first cell below the Initial S R description The user will be brought to a keypad screen where a new value can be entered However it is suggested to run an Auto Calibration for the Initial S R This is done by pressing on the cell labeled Start located in the Initial S R column Allow up to 5 minutes for the Initial S R to be calibrated The user can Stop the calibration at ...

Page 148: ...efinable and the following calibration points are recommended for the user selected range Point 1 80 of range Point 2 50 of range Point 3 20 or range Note If performing a multipoint calibration after a bad calibration or changing ranges it is recommended to start off with default values for the Cal point coefficients To set default values from the Home Screen select Calibration Advanced Calibratio...

Page 149: ...he exact CO concentration is calculated from F F F x CO CO CO D CO STD OUT Where CO OUT diluted CO concentration at the output manifold ppm CO STD concentration of the undiluted CO standard ppm FCO flow rate of CO standard corrected to 25 C and 760 mmHg L min FD flow rate of dilution air corrected to 25 C and 760 mmHg L min 2 Allow the instrument to sample the CO concentration until a stable respo...

Page 150: ... 20 of the URL 11 Select Point 3 12 Enter the span concentration being introduced to the instrument Press Calibrate The instrument will perform a series of calculations and save the new parameters The instrument can also be calibrated using a dual three point calibration The calibration points are divided into a high range and a low range consisting of three points each See Multipoint Calibration ...

Page 151: ...low controllers have a positive shut off it might be necessary to disconnect the CO input line and cap it 3 Allow the instrument to sample zero air until a stable reading is obtained 4 From the Home Screen press Calibration Calibrate Background The Target Concentration button will read 0 000 The Calculated Background button will display the background needed to make the current CO concentration go...

Page 152: ...andard ppm FCO flow rate of CO standard corrected to 25 C and 760 mmHg L min FD flow rate of dilution air corrected to 25 C and 760 mmHg L min 2 Allow the instrument to sample this CO concentration standard until a stable response is obtained 3 From the Home Screen choose Calibration Calibrate Span Coefficient The user sets the span concentration by pressing the Edit Span Concentration button The ...

Page 153: ...Calibration Calibration Thermo Scientific 48iQTL Instruction Manual 4 11 ...

Page 154: ...th a CO level of approximately 80 of the URL The 80 URL level may be obtained by dilution of a higher level of CO using a system similar to that of Figure 4 1 or by using a low level cylinder of CO containing CO in air at a concentration of approximately 80 of the URL In either case the cylinder of CO should be checked against an SRM or CRM It should also be true for a cylinder of low level CO The...

Page 155: ... Low Range button are displayed to indicate the calibration of the high or low coefficient The Adjust High Range Span Coefficient and Adjust Low Range Span Coefficient screens function the same way Home Screen Calibration Advanced Calibration Manual Calibration single range mode The CO background is the amount of signal read by the analyzer while sampling zero air The Adjust Background screen is u...

Page 156: ...cient by entering a value in the Adjust Span Coefficient button The second button called Adjusted Concentration shows what the new CO concentration would be based on the adjusted span coefficient Press the Calibrate button to save the adjusted span coefficient value Home Screen Calibration Advanced Manual Calibration Adjust Span Coefficient single range mode The Reset Bkg to 0 000 and Span Coef to...

Page 157: ...chedule begins the date and time of the next zero span schedule is calculated and displayed The Period button defines the period or interval between zero span schedule Periods between 0 and 999 hours are acceptable The Zero Duration button defines how long zero air is sampled by the instrument The Span and Purge Duration buttons look and function the same way as the zero duration button The span d...

Page 158: ...w to set up a scheduled recurring auto calibration Zero and Span Calibration Commit are toggle buttons that change between yes or no when selected If the zero calibration commit is set to yes then a zero adjustment is made If the span calibration commit is set to yes then a span adjustment is made This is how to set up a scheduled recurring auto calibration The Zero Span Ratio button is used to se...

Page 159: ...Equipment Damage Some internal components can be damaged by small amounts of static electricity A properly grounded antistatic wrist strap must be worn while handling any internal component For more information about appropriate safety precautions see the Servicing chapter Use the following procedure to inspect and clean the fan filter 1 Remove the fan guard from the fan and remove the filter 2 Fl...

Page 160: ...instrument OFF unplug the power cord and remove the cover 2 Mark the position of head parts relative to each other by drawing a line with a pencil This helps avoid incorrect assembly later 3 Undo the four screws in the head 4 Lift the head plate and the intermediate plate off the housing 5 Hold the pump with one hand so that the diaphragm is pointing downwards Lift the diaphragm by the opposing si...

Page 161: ...o the upper point 9 Screw the new diaphragm with connection rod disc and spacers clockwise onto the connection rod and tighten hand tight 10 Place the intermediate plate on housing in the position indicated by the drawing line 11 Place the new valve plate on the intermediate plate 12 Place the head plate on the intermediate plate in the position indicated by the drawing line gently tighten the fou...

Page 162: ...Maintenance Pump Rebuilding 5 4 48iQTL Instruction Manual Thermo Scientific Figure 5 2 Pump Rebuilding ...

Page 163: ... Turn instrument OFF unplug the power cord 2 Block the SAMPLE bulkhead on the rear panel with a leak tight cap 3 Connect the vacuum tester tool to the EXHAUST bulkhead on the rear panel 4 Squeeze trigger until gauge reads to pull in 10 in Hg 5 Observe vacuum gauge for stable reading for 5 minutes If reading remains at 10 in Hg no leak is present Note Acceptable leak rate is 5 in Hg over 10 minutes...

Page 164: ...nal components can be damaged by small amounts of static electricity A properly grounded antistatic wrist strap must be worn while handling any internal component For more information about appropriate safety precautions see the Servicing chapter Use the following procedure to clean the mirrors Equipment Required Hex drive 9 64 1 Turn off power and disconnect power line 2 Using 9 64 hex drive remo...

Page 165: ...n each mirror using methanol Rinse with distilled or deionized water Dry by blowing clean dry air over the mirror 4 Reassemble following the above procedure in reverse It is not necessary to realign any mirror following cleaning 5 Calibrate the instrument See the Calibration chapter in this manual ...

Page 166: ... source is relatively inexpensive and easily replaced it is recommended that the IR source be replaced after one year of continuous use This will prevent loss of data due to IR source failure If an IR source is to be replaced on an as needed basis it should be replaced when There is no light output After cleaning the optics the IR light intensities remain below 100 000 Hz For more information on r...

Page 167: ...oes not start LEDs on front panel do not come on and display is blank No power Verify that the power cord is plugged in power is available and that it matches the voltage and frequency configuration of the instrument Fuse is blown or missing Disconnect power and check fuses with a volt meter Bad switch or wiring connection to switch Check for 24V J9 on the Backplane board middle pins Check all wir...

Page 168: ...heck input sample flow Ruptured pump diaphragm Rebuild pump head Blocked sample capillary Unplug power cord Clean or replace capillary Calibration drift Line voltage fluctuations Check to see if line voltage is within specifications Defective pump Rebuild pump Clogged capillaries Unplug power cord Clean or replace capillary Clogged sample air filter Replace filter element Non linear response Incor...

Page 169: ... If using sample particulate filter make sure it is not blocked Disconnect sample particulate filter from the sample bulkhead If flow increases replace the filter Perform a leak test as decribed on page 5 5 Flow high When delivering zero air or gas to the instrument use an atmospheric dump Flow 0 LPM Check that Step POL board 1 has both dip switch settings of SW2 off both facing the rear of the in...

Page 170: ...heck Incorrect high alarm limit Verify the high limit is correct via Settings Status and Alarms Concentrations screen Instrument background calibration failed Recalibrate the instrument Alarm Auto Span Cal Check Incorrect high alarm limit Verify the high limit is correct via Settings Status and Alarms Concentrations screen Instrument span calibration failed Recalibrate the instrument Alarm Bench T...

Page 171: ...ctive DMC board Replace board as needed Alarm IR Source Current Low Cable connection Check the cable connection from the IR Source to the DMC board Defective IR Source Replace IR Source as needed Defective DMC board Replace board as needed Alarm IR Source Current High Cable connection Check the cable connection from the IR Source to the DMC board Defective IR Source Replace IR Source as needed Def...

Page 172: ...tatus Case fan failure Replace fan if not operating properly Cable connection Check the cable connection from the case fan to the DMC board Alarm Ambient Heater Status Ambient heater failure Replace ambient heater assembly if not operating properly Cable connection Check the cable connection from the heater assembly to the DMC board ...

Page 173: ...uipment may be impaired CAUTION If the LCD panel breaks do not let the liquid crystal contact your skin or clothes If the liquid crystal contacts your skin or clothes wash immediately using soap and water Do not remove the LCD panel or frame from the LCD module The LCD polarizing plate is very fragile handle it carefully Do not wipe the LCD polarizing plate with a dry cloth as it may easily scratc...

Page 174: ...ust be worn while handling any internal component For more information about appropriate safety precautions see Safety Note If an antistatic wrist strap is not available be sure to touch the instrument chassis before touching any internal components When the instrument is unplugged the chassis is not at earth ground Figure 7 1 Properly Grounded Antistatic Wrist Strap Note Ground to unpainted case ...

Page 175: ...ash drive or company website at www thermofisher com For more information on installing new firmware see Installing New Firmware in the iQ Series Communications manual For a complete list of spare parts visit the company website at www thermofisher com 48iQTL Refer to Figure 7 2 and Figure 7 3 to identify the component location Firmware Updates Replacement Parts List ...

Page 176: ...Servicing Replacement Parts List 7 4 48iQTL Instruction Manual Thermo Scientific Figure 7 2 48iQTL Component Layout Top View Figure 7 3 48iQTL Component Layout Side View ...

Page 177: ... following procedure to replace the fuses 1 Turn instrument OFF and unplug the power cord 2 Remove fuse drawer located on the AC power connector 3 If either fuse is blown replace both fuses 4 Insert fuse drawer and reconnect power cord Figure 7 4 Replacing the Fuses Fuse Replacement ...

Page 178: ...procedure to replace the filter 1 Turn instrument OFF and unplug the power cord 2 Starting with top right corner pull out to remove fan cover Figure 7 5 Start with Top Right Corner of Fan Cover 3 Replace filter and snap fan cover back in place Figure 7 6 Removing the Fan Cover Filter Replacement ...

Page 179: ...rument OFF unplug power cord and remove the cover Figure 2 1 2 Unplug the fan cable J12 on optical bench DMC board Figure 7 7 Unplugging the Fan Cable 3 Starting with top right corner pull out to remove fan cover 4 Unhook the four latches of the fan cover 5 Unfasten the four 6 32 screws from the fan housing 6 Replace fan and reassemble in reverse order Fan Replacement ...

Page 180: ...Servicing Fan Replacement 7 8 48iQTL Instruction Manual Thermo Scientific Figure 7 8 Replacing the Fan ...

Page 181: ...e to remove and replace the measurement side if necessary Equipment required Phillips drive 2 1 Turn instrument OFF unplug power cord and remove the cover Figure 2 1 2 Unplug the fan cable J12 on optical bench DMC board Figure 7 9 Unplugging the Fan Cable 3 Unplug DMC cable Figure 7 10 Measurement Side Removal ...

Page 182: ...ual Thermo Scientific Figure 7 10 Unplugging the DMC Cable 4 Gripping from the top corners of the front panel and pull outwards 5 Using 2 Phillips drive remove three 8 32 flat head screws Figure 7 11 Figure 7 11 Unfasten Hardware Front for Measurement Side Removal ...

Page 183: ... 48iQTL Instruction Manual 7 11 6 Swing arm open 7 Unfasten captive hardware 8 Using 2 Phillips drive remove two 8 32 flat head screws 9 Pull measurement side out 10 Replace in reverse order Figure 7 12 Unfasten Hardware Rear for Measurement Side Removal ...

Page 184: ...ent required Wrench 1 4 1 Turn instrument OFF and unplug the power cord 2 Gripping from the top corners of the front panel and pull outwards 3 Using 1 4 wrench unfasten four 4 40 nuts Figure 7 13 Figure 7 13 Replacing the LCD Module 4 Remove cover 5 Unplug LCD cables from backside of board 6 Pull board off the standoffs LCD Module Replacement ...

Page 185: ...Servicing LCD Module Replacement Thermo Scientific 48iQTL Instruction Manual 7 13 Figure 7 14 Remove Electrical Cables from LCD 7 Replace LCD module and reassemble in reverse order ...

Page 186: ... Scientific Use the following procedure to replace the I O boards 1 Turn instrument OFF unplug power cord and remove the cover Figure 2 1 2 Swing arm open Figure 7 15 I O Replacement Arm 3 Pull board upwards Figure 7 16 I O Replacement Remove Board I O Replacement ...

Page 187: ...ual 7 15 4 During install make sure to align cutout circular to keyway 5 Insert board downwards Figure 7 17 I O Replacement Install 6 Close arm Make sure expansion bracket aligns to the inside of the rectangular cutouts Figure 7 18 I O Replacement Close Arm Alignment ...

Page 188: ...e to replace the peripherals support board or system controller board 1 Turn instrument OFF unplug power cord and remove the cover Figure 2 1 2 Pull tab out two per board 3 Pull board out Figure 7 19 Replacing the Peripherals Support Board 4 Replace board and reassemble in reverse order Peripherals Support Board and System Controller Board Replacement ...

Page 189: ...nd flow board Equipment required Hex drive 7 16 1 Turn instrument OFF unplug power cord and remove the cover Figure 2 1 2 Unplug cables from the pressure and flow board Figure 7 20 Flow Pressure Board Disconnect DMC Cable 3 Disconnect plumbing 4 Using 7 16 hex drive unfasten four 6 32 socket cap head screws DMC Pressure and Flow Board ...

Page 190: ...Servicing DMC Pressure and Flow Board 7 18 48iQTL Instruction Manual Thermo Scientific Figure 7 21 Flow Pressure Board Screws 5 Replace board and reassemble in reverse order ...

Page 191: ...rive 1 and 2 1 Turn instrument OFF unplug power cord and remove the cover Figure 2 1 2 Unplug pump cable from Step POL board J7 3 Twist opposite direction to unlock tube clamps Note Push in tube clamp to lock 4 Disconnect tubing from pump 5 Using 2 Phillips drive unfasten two captive hardware 6 Slide pump left until keyway meets opening Pump Replacement ...

Page 192: ...mp Replacement 7 20 48iQTL Instruction Manual Thermo Scientific Figure 7 22 Remove Pump Disconnect and Unfasten 7 Pull pump outwards Note When installing pump make sure the pump keyway opening goes over the keyway ...

Page 193: ...ement Thermo Scientific 48iQTL Instruction Manual 7 21 Figure 7 23 Pump Removal Keyway 8 Using 1 Phillips drive remove two M3 screws Figure 7 24 Pump replacing Unfasten Screws 9 Replace pump and reassemble in reverse order ...

Page 194: ...ry Equipment required Phillips drive 2 Hex drive 7 64 1 Turn instrument OFF unplug power cord and remove the cover Figure 2 1 2 Disconnect the plumbing 3 Using 2 Phillips drive unfasten captive hardware Figure 7 25 Remove Capillary Disconnect and Unfasten 4 Slide capillary plate upwards clearing the partition panel keyway Capillary Cleaning and or Replacement ...

Page 195: ...r Replacement Thermo Scientific 48iQTL Instruction Manual 7 23 Figure 7 26 Capillary Plate Keyway 5 Using 7 64 hex drive remove four 6 32 socket cap head screws 6 Pull apart the capillary blocks Figure 7 27 Capillary and O Ring Replace ...

Page 196: ... ring pick tool 1 Using a plastic o ring pick tool remove the o ring Note Be careful in not damaging the o ring walls during this process Refer to Figure 7 27 Use the following procedure to replace the power supply Equipment required Phillips drive 2 1 Turn instrument OFF unplug power cord and remove the cover Figure 2 1 2 Unplug all electrical shown J9 J10 J24 J25 J26 and ground 3 Unfasten captiv...

Page 197: ...r Supply Replacement Thermo Scientific 48iQTL Instruction Manual 7 25 Figure 7 28 Removing Power Supply 5 Pull power supply up 6 Replace power supply and reassemble in reverse order Figure 7 29 Replacing Power Supply ...

Page 198: ...L board Equipment required Torque screwdriver T15 or Slot screwdriver 3 16 1 Turn instrument OFF unplug power cord and remove the cover Figure 2 1 2 Unplug Step POL power cable J4 3 Unplug Step POL signal cable J2 4 Unplug pump cable J7 5 Unfasten captive hardware Figure 7 30 Unplug and Unfasten Step POL Board Step POL Board Replacement ...

Page 199: ... 6 Slide step board 1 upwards clearing the partition panel keyway 7 If replacing step board 1 make sure switch 1 and 2 are pointed away from ON Figure 7 32 If replacing optional step board 2 make sure switch 1 is pointed towards ON and switch 2 is pointed away from ON Figure 7 33 8 Replace Step POL board and reassemble in reverse order ...

Page 200: ...Servicing Step POL Board Replacement 7 28 48iQTL Instruction Manual Thermo Scientific Figure 7 32 Step POL Board 1 Switch Settings Figure 7 33 Optional Step POL Board 2 Switch Settings ...

Page 201: ...ure to remove the DMC from the instrument case It is easier to do the following by removing the DMC first then remove and replace the following as necessary Optical Bench removal Optical switch replacement purge wheel housing removal filter wheel replacement motor replacement filter wheel and motor alignment Heater Assembly removal Pre Amp Detector Assembly removal IR Source removal DMC Optical Be...

Page 202: ...strument case Equipment required Phillips drive 2 1 Turn instrument OFF unplug power cord and remove the cover Figure 2 1 2 Unplug DMC cable J3 top Unplug heater cable J7 Unplug case fan cable J12 3 Disconnect plumbing as shown 4 Using a 2 Phillips drive unfasten six captive hardware Figure 7 35 DMC Removal from Instrument Optical Bench Removal ...

Page 203: ...uction Manual 7 31 Use the following procedure to replace the optical switch Equipment required Hex drive 5 32 Phillips drive 1 1 Unplug J8 motor and J4 opt 2 Unhook motor and opt connections Figure 7 36 Motor and Filter Removal pt 1 Optical Switch Replacement ...

Page 204: ...tical Bench 7 32 48iQTL Instruction Manual Thermo Scientific 3 Unplug electrical connections 4 Using a 5 32 hex drive remove three 10 32 socket cap head screws and lockwashers Figure 7 37 Motor and Filter Removal pt 2 ...

Page 205: ...eded You don t have to remove the optical switch to replace the motor or filter 5 Using 1 Phillips drive unfasten two 4 40 flat head screws to remove the optical cover 6 Using 1 Phillips drive unfasten one 2 56 pan head screw to remove the optical switch Figure 7 38 Motor and Filter Optical Switch Replacement pt 3 ...

Page 206: ...dure to remove the purge housing in order to get to the filter wheel and motor Equipment required Hex drive 5 32 1 Using 5 32 hex drive unfasten two 10 32 socket cap head screws 2 Carefully pull wheel housing apart Figure 7 39 Purge Housing Removal from Motor Assembly pt 4 Purge Wheel Housing Removal ...

Page 207: ...rge wheel housing Refer to Purge Wheel Housing Removal on page 7 34 3 Using 5 32 hex drive unfasten two 10 32 socket cap head screws 4 Using 2 Phillips drive unfasten 8 32 pan head screw to gain access to 8 32 set screw 5 Using 5 64 hex drive loosen 8 32 set screw two or three turns only 6 Carefully slide chopper wheel off motor shaft 7 Replace filter wheel and align motor and filter wheel Refer t...

Page 208: ...Servicing DMC Optical Bench 7 36 48iQTL Instruction Manual Thermo Scientific Figure 7 40 Filter Wheel ...

Page 209: ... 64 Phillips drive 2 1 Remove optical bench Refer to Optical Bench Removal on page 7 30 2 Remove purge wheel housing Refer to Purge Wheel Housing Removal on page 7 34 3 Remove filter wheel Refer to Filter Wheel Replacement on page 7 35 4 Using 5 64 hex drive unfasten two 10 32 socket cap head screws Figure 7 41 Motor Removal from Motor Mount pt 1 Motor Replacement ...

Page 210: ...s drive unfasten 8 32 pan head screw to gain access to 8 32 set screw 6 Using 5 64 hex drive loosen 8 32 set screw two or three turns only 7 Carefully slide motor out 8 Replace motor and align filter wheel and motor Refer to Motor and Filter Wheel Alignment on page 7 39 Figure 7 42 Motor Removal ...

Page 211: ...t until set screw lines up with hole 2 Apply a light amount of thread locker to 8 32 set screw 3 Using 5 64 hex drive tighten set screw slowly while gently rotating the chopper wheel back and forth You should feel the set screw engage with the DIMPLE of the shaft The set screw for the chopper wheel is located opposite the curved slot 4 Make sure 10 32 screws are fastened If motor is replaced refer...

Page 212: ...otor Installation Shaft Alignment 6 Let instrument sample zero air for about 90 minutes 7 From the Home screen choose Settings Measurement Settings Advanced Measurement Settings Optical Bench Settings Continue to Initial S R Calibration 8 Follow steps in Chapter 4 Calibration for Initial S R ...

Page 213: ...quipment required Hex drive 5 32 Phillips drive 1 Allow to cool before handling bottom of optical bench 1 Unplug electrical connections J5 heater J1 preamp bottom connection J8 motor and top connection J4 opt 2 Using a 5 32 hex drive unfasten four 10 32 socket cap head screws and lockwashers Figure 7 44 Bench Removal pt 1 Optical Bench Heater Removal Icon Here ...

Page 214: ...ific 3 Turn bench over backside of optical bench 4 Using 1 Phillips drive unfasten five 4 40 pan head screws Figure 7 45 Heater Removal 5 When replacing with new heatsink or thermistor heatsink compound is required Apply a thin and even coat of heatsink compound underneath ...

Page 215: ...or assembly Equipment required Phillips drive 1 Hex drive 7 64 1 Turn the instrument OFF unplug the power cord and remove the cover 2 Unplug preamp and source IR cable assembly Figure 7 46 Preamp Detector Cover Removal pt 1 3 Using a 1 Phillips drive unfasten two 4 40 pan head screws 4 Lift preamp cover up Pre Amp Detector Assembly Removal ...

Page 216: ...g a 7 64 hex drive unfasten two 6 32 socket cap head screws 6 Pull preamp board assembly outwards Figure 7 47 Preamp Detector Removal 7 Replace preamp detector as needed and assemble in reverse order Note When reinstalling preamp board assembly make sure the o ring is seated properly ...

Page 217: ...ommended that the IR source be replaced after one year of continuous use This will prevent loss of data due to IR source failure If an IR source is to be replaced on an as needed basis it should be replaced when There is no light output After cleaning the optics the IR light intensities remain below 100 000 Hz Use the following procedure to replace the IR source from DMC 1 Turn the instrument OFF ...

Page 218: ...al Bench 7 46 48iQTL Instruction Manual Thermo Scientific 3 Using a 1 Phillips drive unfasten two 4 40 pan head screws 4 Pull IR source assembly upwards Figure 7 49 IR Source Assembly Removal 5 Reinstall in reverse order ...

Page 219: ...he following procedure to remove the heater assembly Equipment required Phillips drive 2 1 Turn instrument OFF unplug power cord and remove the cover Figure 2 1 2 Unplug electrical unplug heater cable J7 3 Using a 2 Phillips drive unfasten captive hardware Figure 7 50 Heater Assembly Removal pt 1 4 Slide heater assembly left Note Make sure heater plate clears the edge and stud Heater Assembly Heat...

Page 220: ...QTL Instruction Manual Thermo Scientific Figure 7 51 Heater Assembly Removal pt 2 5 Slide heater assembly upwards Note Make sure heater plate clears the edge Figure 7 52 Heater Assembly Removal pt 3 6 Pull away from the partition panel ...

Page 221: ...Servicing Heater Assembly Thermo Scientific 48iQTL Instruction Manual 7 49 Figure 7 53 Heater Assembly Removal pt 4 ...

Page 222: ...ly downwards Note Make sure heater plate slides into bottom pocket Note Make sure heater plate goes over the partition panel keyway stud Figure 7 54 Heater Assembly Install pt 1 2 Slide heater assembly right Note Make sure heater plate fits under the stud Note Make sure heater plate slides into side pocket 3 Using a 2 Phillips drive fasten captive hardware Heater Assembly Install ...

Page 223: ...Servicing Heater Assembly Thermo Scientific 48iQTL Instruction Manual 7 51 Figure 7 55 Heater Assembly Install pt 2 ...

Page 224: ...e screwdriver T15 or Slot screwdriver 3 16 Phillips drive 2 Hex drive 9 64 Wrench Vice 1 Turn instrument OFF unplug power cord and remove the cover Figure 2 1 2 Unplug sample zero valve J8 from the Step POL board 1 Figure 7 56 Replacing the Sample Zero Valve pt 1 3 Disconnect all plumbing 4 Using a 2 Phillips drive unfasten two captive hardware Sample Zero Valve Replacement ...

Page 225: ...QTL Instruction Manual 7 53 Figure 7 57 Replacing the Sample Zero Valve pt 2 5 Using a 9 64 hex drive unfasten two socket cap head screws and remove valve from bracket 6 Use vice and wrench and to replace fittings Figure 7 58 Replacing the Sample Zero Valve pt 3 ...

Page 226: ...ve COM NC NO Reassemble in reverse order Note All National Pipe Thread fittings require PTFE tape for sealing Remove the existing PTFE tape and apply new Wrap PTFE tape in the same direction of the thread spiral Wrap around approximate two times around depending on the thickness of the PTFE tape Make sure PTFE tape does not overhang the first thread the lead in thread ...

Page 227: ... wrench 9 16 Hex drive 9 64 1 Turn instrument OFF unplug power cord and remove the cover Figure 2 1 2 Unplug three electrical connections J5 J6 and J8 from the Step POL board 2 Figure 7 59 Replacing the Manifold pt 1 3 Unfasten three nuts Remove the nuts front and back ferrules as shown from span zero in sample back panel Figure 7 60 Optional Manifold Replacement ...

Page 228: ...nstruction Manual Thermo Scientific Figure 7 60 Replacing the Manifold pt 2 4 Disconnect tubing 5 Using a 9 64 hex drive unfasten four 8 32 socket cap head screws Figure 7 61 Replacing the Manifold pt 3 6 Replace the manifold and assemble in reverse order ...

Page 229: ...he zero air scrubber Equipment required Hex drive 9 16 1 Turn the instrument OFF unplug the power cord and remove the cover Figure 2 1 2 Disconnect plumbing 3 Unfasten four 8 32 socket cap head screws Figure 7 62 Zero Air Scrubber Replacement 4 Replace zero air scrubber and reinstall in reverse order Zero Air Scrubber Replacement ...

Page 230: ......

Page 231: ...nents in the module framework including firmware electronics and I O function The 48iQTL system components include Optical Bench DMC Optical Bench hardware with bandpass filters mirrors and heater cable Filter Wheel and Motor sub assembly Filter Wheel Purge Detector Preamp Infrared source CO Scrubber Optical bench DMC board Instrument Temperature Control Fan rear panel Case Heater assembly Common ...

Page 232: ...oduce a modulated signal upon detection Differentiating the light through the CO and N2 components of the wheel in the presence of CO in the optical bench allow the determination of sample CO absorption and concentration The chopper motor rotates the gas filter wheel and chopper disk at a uniform speed A separate optical switch assembly detects the position of the filter wheel for synchronizing th...

Page 233: ...ig A fitting with a 0 010 inch laser drilled orifice delivers the required purge flow Pressures resulting in higher flows are not recommended due to unstable cooling effects on the IR source Pressures resulting in lower flows are acceptable as long as the purge housing is adequately purged for the application The detector preamplifier assembly converts infrared light carrying modulation and CO sam...

Page 234: ... DMC board which controls the fan speed to help maintain a stable instrument temperature The case heater assembly consists of a cartridge heater heat sink and a constant speed fan controlled by the optical bench DMC board in concert with the rear panel fan to maintain a constant instrument temperature The common electronics contain the core computational and power routing hardware for the 48iQTL a...

Page 235: ...POWER FILTER SWITCH GND SYSTEM CONTROLLER BOARD A C FRONT USB PORT BOARD DISPLAY LEDS MFC 1 TOUCH SCREEN LCD DISPLAY 48V POWER SUPPLY DMC 1 DMC 2 24V POWER 2 POL 1 DATA POL 2 24V POL 1 24V POWER POWER POL 2 DATA 24V POWER 1 RESET FRONT PANEL Only if 48V is required BOARD Backplane Measurement Case MFC 2 MFC 3 Not all connections apply to all Model iQ instruments OUT A C OUT GROUND TAB iQ Series Co...

Page 236: ...DMC Step Pol Module Zero Sol Span Sol Sample Sol Backplane Measurement Case POL 1 DATA POL 1 24V POWER DMC 1 Pump Fan Heater iQ Series 48 TL HEATER IR Source Motor M Optical Feedback 48 Preamp Step Pol Sample Zero Sol Module 2 HEATER Heater 2 Fan 2 FAN 0 24V Optional Optional Figure 8 3 48iQTL System Interconnect Diagram ...

Page 237: ... communication channels as described in Chapter 3 Operation The System Controller Board SCB contains the main processor power supplies and a sub processor and serves as the communication hub for the instrument The SCB receives operator inputs from the front panel GUI and or over optional I O connections on the rear panel The SCB sends commands to the other boards to control the functions of the in...

Page 238: ...or generating air sample through the instrument Optional solenoid valves for switching between sample zero and span gases and other optional components The sample zero valve located downstream of the sample bulkhead and the permeation dryer is a 3 way solenoid that routes sample flow either through or around the CO scrubber During a zero adjustment zero check or the scrubber test the valve activat...

Page 239: ...intervals data treatment like integration whether analog or digital and servo control are embedded in the module firmware The SCB receives the 1 second updates for higher level software processing and control via SNMP registers some of which is interfaced with the front panel Graphical User Interface GUI In addition to the operating registers the 48iQTL stores a historical data log in a MySQL data...

Page 240: ......

Page 241: ... is available with the following options Several components are available for connecting external devices These connection options consist of three plug in boards Communication Board Analog I O Board Digital I O Board Figure 9 1 I O Expansion Replacement Boards Connecting External Devices ...

Page 242: ...uses a 9 pin serial connector with a bi directional serial interface that can be configured for either RS 232 or RS 485 communication Figure 9 2 RS 232 RS 485 Port Table 9 1 RS 232 RS 485 Port Terminal Assignment Terminal Number Signal Name 1 No Connect 2 RX RS485_RX_P 3 TX RS485_TX_N 4 No Connect 5 GND 6 No Connect 7 RTS RS485_TX_P 8 CTS RS485_RX_N 9 No Connect Communication Board RS 232 RS 485 P...

Page 243: ...rt devices Figure 9 3 RS 485 External Accessory Port Table 9 2 RS 485 External Accessory Port Terminal Assignment Terminal Number Signal Name 1 EXT_RS485_RX_N 2 EXT_RS485_RX_P 3 5V Fused 0 4A 4 5V Fused 0 4A 5 5V Fused 0 4A 6 GND 7 GND 8 GND 9 EXT_RS485_TX_N 10 EXT_RS485_TX_P 11 24V Fused 0 4A 12 24V Fused 0 4A 13 24V Fused 0 4A 14 24V Fused 0 4A 15 24V Fused 0 4A RS 485 External Accessory Port ...

Page 244: ...nges 0 1 0 V 0 5 0 V 0 10 V 6 Isolated Analog Current Outputs Two Ranges 0mA 20mA 4mA 20mA Table 9 3 lists the analog voltage inputs are used to monitor four external 0 10V signals Figure 9 4 Analog Voltage Inputs Table 9 3 Analog Voltage Inputs Assignment Terminal Number Signal Name 1 Analog In 1 2 Analog GND 3 Analog In 2 4 Analog GND 5 Analog In 3 6 Analog GND 7 Analog In 4 8 Analog GND Analog ...

Page 245: ...ed through the software control registers to select Voltage Output ranges 0 1 V 0 5 V or 0 10 V as well as Current Output ranges 0 20 mA or 4 20 mA The maximum allowable load for each Current Output is 1000 Ω All Voltage Outputs and Current Outputs are continuously monitored separately for accuracy The Analog Outputs may be used to control and report parameters pertinent to the analyzers measured ...

Page 246: ...t 6 18 C V Return 6 The iQ series instruments provide for the ability to calibrate the analog outputs both voltage and current of the instruments The basic procedure for both voltage and current are the same using the following procedure Complete the connections of the recording device to the desired analog output channel See page 9 5 for the channel information Calibrate the output channel low le...

Page 247: ...ation follow the same procedure by selecting the 4 mA current calibration option Note This adjustment should only be performed by an instrument service technician 1 From the Home screen choose Settings Communications Analog I O Analog Out Calibration 2 Depending on the output type being used select either Analog Out Zero Calibration Voltage or Analog Out 4 000 mA Calibration Current 3 A confirmati...

Page 248: ...rease Decreases the output by coarse medium or fine amounts Increase Increase and Increase Increases the output by coarse medium or fine amounts Commit Accepts the changes to the analog output levels 5 For the desired analog output channel increase or decrease the output until the reading on the recording device indicates the proper value 6 After making changes to the output levels the commit butt...

Page 249: ... follow the same procedure by selecting the 20 mA current calibration option Note This adjustment should only be performed by an instrument service technician 1 From the Home screen choose Settings Communications Analog I O Analog Output Calibration 2 Depending on the output type being used select either Analog Out Full Scale Calibration Voltage or Analog Out 20 000 mA Calibration Current 3 A conf...

Page 250: ...rease Decrease and Decrease Decreases the output by coarse medium or fine amounts Increase Increase and Increase Increases the output by coarse medium or fine amounts Commit Accepts the changes to the analog output levels 5 For the desired analog output channel increase or decrease the output until the reading on the recording device indicates the proper value 6 After making changes to the output ...

Page 251: ...tal Relay Switches 20 pin connector 8 Valve Driver Outputs 16 pin connector The digital inputs are TTL 3 V or 5 V compatible and are pulled high within the instrument The active state can be user defined in firmware Logic Low Threshold 0 8 V Logic High Threshold 2 0 V Absolute allowable input voltages 0 5 to 5 5 V Figure 9 6 Digital Inputs Digital I O Board Digital Inputs ...

Page 252: ...uts Terminal Assignment Terminal Number Signal Name COMMON 1 Digital In 1 2 Digital In 2 3 Digital In 3 4 Digital In 4 5 Digital In 5 6 Digital In 6 7 Digital In 7 8 Digital In 8 9 Digital In 9 10 Digital In 10 11 Digital In 11 12 Digital In 12 13 Digital In 13 14 Digital In 14 15 Digital In 15 16 Digital In 16 COMMON ...

Page 253: ...ing External Devices Thermo Scientific 48iQTL Instruction Manual 9 13 Table 9 6 lists the digital relay switches Maximum Voltage 300 VDC Maximum Current 500 mA Fuse 800 mA Figure 9 7 Digital Relay Switches Digital Relay Switches ...

Page 254: ...6 Digital Relay Switch Assignment Terminal Number Signal Name 1A Relay 1A 1B Relay 1B 2A Relay 2A 2B Relay 2B 3A Relay 3A 3B Relay 3B 4A Relay 4A 4B Relay 4B 5A Relay 5A 5B Relay 5B 6A Relay 6A 6B Relay 6B 7A Relay 7A 7B Relay 7B 8A Relay 8A 8B Relay 8B 9A Relay 9A 9B Relay 9B 10A Relay 10A 10B Relay 10B ...

Page 255: ... Instruction Manual 9 15 Table 9 7 lists the valve driver outputs Actual Output Voltage 22 24 VDC Maximum Current 300 mA Both positive and negative outputs are protected from over voltage and over current by 500 mA fuses Figure 9 8 Valve Driver Outputs Valve Driver Outputs ...

Page 256: ...l Name 1 Valve Drive 1 1 Valve Drive 1 2 Valve Drive 2 2 Valve Drive 2 3 Valve Drive 3 3 Valve Drive 3 4 Valve Drive 4 4 Valve Drive 4 5 Valve Drive 5 5 Valve Drive 5 6 Valve Drive 6 6 Valve Drive 6 7 Valve Drive 7 7 Valve Drive 7 8 Valve Drive 8 8 Valve Drive 8 Note Intended for 24 V valves These outputs will also drive any DC load of 22 24 VDC up to 300 mA ...

Page 257: ...ed to the SPAN port and a source of zero air is connected to the ZERO port Zero and span gas should be supplied at atmospheric pressure It may be necessary to use an atmospheric dump bypass plumbing arrangement to accomplish this Figure 9 9 shows how this option is integrated with the instrument Figure 9 9 48iQTL Flow Schematic with Zero Span Internal Zero Span Assembly ...

Page 258: ...ermo Scientific A 5 10 micron pore size two inch diameter PTFE element is available for the 48iQTL This filter should be installed just prior to the SAMPLE bulkhead When using a filter all calibrations and span checks must be performed through the filter PTFE Particulate Filter ...

Page 259: ...rious personal injury if the warning is ignored A hazard is present or an unsafe practice can result in serious personal injury if the warning is ignored The hazard or unsafe practice could result in minor to moderate personal injury if the warning is ignored Equipment Damage The hazard or unsafe practice could result in property damage if the warning is ignored Safety and Equipment Damage Alerts ...

Page 260: ...parts may be new or refurbished at the election of Seller All replaced parts shall become the property of Seller Shipment to Buyer of repaired or replacement Products shall be made in accordance with the Delivery provisions of the Seller s Terms and Conditions of Sale Consumables including but not limited to lamps fuses batteries bulbs and other such expendable items are expressly excluded from th...

Page 261: ...R S PRIOR WRITTEN APPROVAL OR ANY USE OF REPLACEMENT PARTS NOT SUPPLIED BY SELLER SHALL IMMEDIATELY VOID AND CANCEL ALL WARRANTIES WITH RESPECT TO THE AFFECTED PRODUCTS THE OBLIGATIONS CREATED BY THIS WARRANTY STATEMENT TO REPAIR OR REPLACE A DEFECTIVE PRODUCT SHALL BE THE SOLE REMEDY OF BUYER IN THE EVENT OF A DEFECTIVE PRODUCT EXCEPT AS EXPRESSLY PROVIDED IN THIS WARRANTY STATEMENT SELLER DISCLA...

Page 262: ...Thermo Fisher Scientific s compliance with these Directives the recyclers in your country and information on Thermo Fisher Scientific products which may assist the detection of substances subject to the RoHS Directive are available at www thermoscientific com WEEERoHS The following symbol and description identify the WEEE marking used on the instrument and in the associated documentation Symbol De...

Page 263: ... Touchscreen Display 2 8 Figure 4 1 Calibration Flow Schematic 4 3 Figure 5 1 Single Stage Pump 5 2 Figure 5 2 Pump Rebuilding 5 4 Figure 5 3 Removing the Field Mirror 5 6 Figure 7 1 Properly Grounded Antistatic Wrist Strap 7 2 Figure 7 2 48iQTL Component Layout Top View 7 4 Figure 7 3 48iQTL Component Layout Side View 7 4 Figure 7 4 Replacing the Fuses 7 5 Figure 7 5 Start with Top Right Corner o...

Page 264: ...ep POL Board 7 27 Figure 7 32 Step POL Board 1 Switch Settings 7 28 Figure 7 33 Optional Step POL Board 2 Switch Settings 7 28 Figure 7 34 DMC Layout 7 29 Figure 7 35 DMC Removal from Instrument 7 30 Figure 7 36 Motor and Filter Removal pt 1 7 31 Figure 7 37 Motor and Filter Removal pt 2 7 32 Figure 7 38 Motor and Filter Optical Switch Replacement pt 3 7 33 Figure 7 39 Purge Housing Removal from M...

Page 265: ... 8 6 Figure 9 1 I O Expansion Replacement Boards 9 1 Figure 9 2 RS 232 RS 485 Port 9 2 Figure 9 3 RS 485 External Accessory Port 9 3 Figure 9 4 Analog Voltage Inputs 9 4 Figure 9 5 Analog Voltage and Current 9 5 Figure 9 6 Digital Inputs 9 11 Figure 9 7 Digital Relay Switches 9 13 Figure 9 8 Valve Driver Outputs 9 15 Figure 9 9 48iQTL Flow Schematic with Zero Span 9 17 Table 1 1 48iQTL Specificati...

Page 266: ......

Page 267: ...rary Public License version 2 hence the version number 2 1 Preamble The licenses for most software are designed to take away your freedom to share and change it By contrast the GNU General Public Licenses are intended to guarantee your freedom to share and change free software to make sure the software is free for all its users This license the Lesser General Public License applies to some special...

Page 268: ...ot the original version so that the original author s reputation will not be affected by problems that might be introduced by others Finally software patents pose a constant threat to the existence of any free program We wish to make sure that a company cannot effectively restrict the users of a free program by obtaining a restrictive license from a patent holder Therefore we insist that any paten...

Page 269: ... the wherewithal to run that program using a modified version of the Library The precise terms and conditions for copying distribution and modification follow Pay close attention to the difference between a work based on the library and a work that uses the library The former contains code derived from the library whereas the latter must be combined with the library in order to run GNU LESSER GENE...

Page 270: ...ibrary You may charge a fee for the physical act of transferring a copy and you may at your option offer warranty protection in exchange for a fee 2 You may modify your copy or copies of the Library or any portion of it thus forming a work based on the Library and copy and distribute such modifications or work under the terms of Section 1 above provided that you also meet all of these conditions a...

Page 271: ... Library To do this you must alter all the notices that refer to this License so that they refer to the ordinary GNU General Public License version 2 instead of to this License If a newer version than version 2 of the ordinary GNU General Public License has appeared then you can specify that version instead if you wish Do not make any other change in these notices Once this change is made in a giv...

Page 272: ... under Section 6 Otherwise if the work is a derivative of the Library you may distribute the object code for the work under the terms of Section 6 Any executables containing that work also fall under Section 6 whether or not they are linked directly with the Library itself 6 As an exception to the Sections above you may also combine or link a work that uses the Library with the Library to produce ...

Page 273: ... of the work that uses the Library must include any data and utility programs needed for reproducing the executable from it However as a special exception the materials to be distributed need not include anything that is normally distributed in either source or binary form with the major components compiler kernel and so on of the operating system on which the executable runs unless that component...

Page 274: ...d parties with this License 11 If as a consequence of a court judgment or allegation of patent infringement or for any other reason not limited to patent issues conditions are imposed on you whether by court order agreement or otherwise that contradict the conditions of this License they do not excuse you from the conditions of this License If you cannot distribute so as to satisfy simultaneously ...

Page 275: ... of any later version published by the Free Software Foundation If the Library does not specify a license version number you may choose any version ever published by the Free Software Foundation 14 If you wish to incorporate parts of the Library into other free programs whose distribution conditions are incompatible with these write to the author to ask for permission For software which is copyrig...

Page 276: ...e library It is safest to attach them to the start of each source file to most effectively convey the exclusion of warranty and each file should have at least the copyright line and a pointer to where the full notice is found one line to give the library s name and a brief idea of what it does Copyright C year name of author This library is free software you can redistribute it and or modify it un...

Page 277: ...er terms of your choice provided that i the header files of the Library have not been modified and ii the incorporated material is limited to numerical parameters data structure layouts accessors macros inline functions and templates and iii you comply with the terms of Section 6 of the GNU Lesser General Public License version 2 1 Moreover you may apply this exception to a modified version of the...

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