Thermo King T-1090 SPECTRUM Operator'S Manual Download Page 7

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TK 56704-1-OP-EN

Fuses . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 94

Electric Standby Specifications (SmartPower™ Model 50
Units) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 95

Electric Motor and Overload Relay. . . . . . . . . . . . . . . . . . . . . . . 95
Standby Power Requirements. . . . . . . . . . . . . . . . . . . . . . . . . . . 96

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Maintenance Inspection Schedule. . . . . . . . . . . . . . . . . . . . . . . . . . . 98

Condenser Unit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 100
Remote Evaporators . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 103

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EPA and ARB Supplemental Emissions Warranty
Statement. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 108

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Summary of Contents for T-1090 SPECTRUM

Page 1: ...Revision A September 2019 T TK K 5 56 67 70 04 4 1 1 O OP P E EN N T 1090 SPECTRUM Multi Temperature Unit with Premium HMI Operator s Manual...

Page 2: ...nd da at ti io on ns s o or r d de es sc cr ri ip pt ti io on ns s c co on nt ta ai in ne ed d h he er re ei in n T Th he e p pr ro oc ce ed du ur re es s d de es sc cr ri ib be ed d h he er re ei in...

Page 3: ...ll help improve our manuals The survey is accessible through any internet connected device with a web browser Scan the Quick Response QR code or click or type the web address http irco az1 qualtrics c...

Page 4: ...12 First Aid 12 Welding Precautions 14 Safety Nameplates 15 U Un ni it t D De es sc cr ri ip pt ti io on n 1 16 6 General Description 16 Design Features 17 Unit Options 18 Engine 19 ELC Extended Life...

Page 5: ...Enabled 30 The Standard Display 33 Changing the Setpoint 34 Starting the Diesel Engine 36 Starting the Electric Motor 37 Switching from Diesel to Electric 38 Switching from Electric to Diesel 39 Init...

Page 6: ...t 74 Selecting Sleep Mode 76 Pretrip 81 Pretrip Test Conditions 81 Conditions where Pretrip Tests are Not Allowed 81 Pretrip Test Sequence 82 Pretrip Test Considerations 82 Performing a Pretrip Test 8...

Page 7: ...a an nc ce e 9 97 7 Maintenance Inspection Schedule 98 Condenser Unit 100 Remote Evaporators 103 S Se er ri ia al l N Nu um mb be er r L Lo oc ca at ti io on ns s 1 10 04 4 E Em me er rg ge en nc cy y...

Page 8: ...avoided could result in death or serious injury Indicates a potentially hazardous situation which if not avoided could result in minor or moderate injury and unsafe practices Indicates a situation th...

Page 9: ...ompletely understand the controls otherwise serious injury may occur C CA AU UT TI IO ON N S Se er rv vi ic ce e P Pr ro oc ce ed du ur re es s Turn the unit off before attempting to check the engine...

Page 10: ...n the wiring harnesses W WA AR RN NI IN NG G R Ri is sk k o of f I In nj ju ur ry y On SmartPower electric standby equipped units always turn off the external standby power source before handling conn...

Page 11: ...nt or causing severe burns Refrigeration System Hazards In the United States all technicians who maintain service repair or dispose of equipment that could release refrigerants into the atmosphere mus...

Page 12: ...M Ma at te er ri ia al l D Da am ma ag ge e Wipe up spills immediately Refrigerant oil can damage paints and rubber materials First Aid R RE EF FR RI IG GE ER RA AN NT T E Ey ye es s For contact with...

Page 13: ...15 minutes Get prompt medical attention Wash skin with soap and water E EL LE EC CT TR RI IC CA AL L S SH HO OC CK K Take IMMEDIATE action after a person has received an electrical shock Get quick med...

Page 14: ...o avoid damaging electronic components If the microprocessor has a power switch turn it OFF before connecting or disconnecting the battery Disconnect power to the unit Disconnect all wire harnesses fr...

Page 15: ...s on the unit Figure 1 Proposition 65 Nameplate Figure 2 Automatic Start Warning Nameplate RCS1114 Figure 3 Caution Lifting Nameplate RCS1112 Figure 4 Caution No Grab No Step Nameplate RCS1116 Figure...

Page 16: ...operation and electric standby operation A three cylinder EPA Tier 4 special clean and quiet diesel engine powers the unit when in the truck is in route SmartPower Model 50 units are also equipped wi...

Page 17: ...olor Air Cleaner Dry Type Alternator 12 Volt 37 Amp Bypass Oil Filter Coolant Expansion Tank Economy Mode Fahrenheit and Celsius Display Fuel Filter Spin On Oil Filter Full Flow Serpentine Belt with M...

Page 18: ...50 SmartPower Diesel Electric Autoswitching Model 50 Engine Block Heater Fuel Tank 30 gallon aluminum 18 and 22 Quick Oil Drain Kit Rear Remote Control flushmount Remote Indicator Light Snow Cover Wh...

Page 19: ...ional coolants should not be used Typically identified by green or blue green color If a conventional coolant is combined with the Thermo King factory fill up to 25 by volume the coolant must be chang...

Page 20: ...on the HMI control panel and place the microprocessor On Off switch in the Off position before inspecting or servicing any part of the unit The CYCLE SENTRY system automatically starts the unit on mic...

Page 21: ...g unit To learn more about the TracKing features contact your Thermo King dealer SmartPower Electric Standby Model 50 Units Only The SmartPower Electric Standby option allows the unit to be operated o...

Page 22: ...e oil pressure drops below 10 2 psig 69 14 kPa the switch sensor signals the microprocessor to stop the engine P Pr re eh he ea at t B Bu uz zz ze er r The preheat buzzer sounds when the CYCLE SENTRY...

Page 23: ...k k Use the engine oil dipstick to check the engine oil level R Re ec ce ei iv ve er r T Ta an nk k S Si ig gh ht t G Gl la as ss s The receiver tank sight glass is used to assist in checking the amou...

Page 24: ...5 6 7 8 9 RCS1141 1 Engine Oil Dipstick on side of engine 6 Alternator 2 Engine 7 Dehydrator Filter Drier 3 Coolant Expansion Tank 8 Compressor 4 Coolant Overflow Bottle 9 Base Controller On Off Swit...

Page 25: ...TK 56704 1 OP EN 25 Figure 9 S 2 Remote Evaporator Front View Figure 10 S 3 Remote Evaporator Front View U Un ni it t D De es sc cr ri ip pt ti io on n...

Page 26: ...ng or under the instrument panel using an under dash mounting kit Figure 11 Truck Premium HMI Control Panel The HMI control panel consists of a display and 8 touch sensitive keys The display is capabl...

Page 27: ...r temperature of 48 8 F The upward pointing arrow shows this zone is heating N No ot te e The zone temperature shown is always return air temperature The four keys under the display are termed soft ke...

Page 28: ...tiating a Manual Defrost Cycle later in this section This key is used to lock out high speed operation in noise sensitive areas For more information see Selecting High Speed Lockout later in this sect...

Page 29: ...ressing the OFF key When the ON key is pressed the display briefly shows the THERMO KING Logo as the display initializes I Im mp po or rt ta an nt t The ON key must be held down until the Thermo King...

Page 30: ...Guarded Access Menu are available If a different language is desired press the NO key Figure 17 NO key The Language menu will appear as shown Figure 18 p 30 Press the or keys to select the desired la...

Page 31: ...ready to run Figure 20 Truck Premium HMI Control Panel Should it be necessary to change to another language at any time return to the Standard Display and then press and hold the first and last soft...

Page 32: ...software can be selected using this method Figure 22 Language Menu When the unit is ready to run the Standard Display appears Figure 23 Standard Display Pressing the OFF key stops unit operation The u...

Page 33: ...26 Standard Display The CYCLE SENTRY Icon in the upper right corner of the display shows that the unit is operating in CYCLE SENTRY Mode If the CYCLE SENTRY Icon is not present the unit is operating i...

Page 34: ...as shown Figure 28 p 34 Figure 28 Setpoint Display The and soft keys are used to increase or decrease the setpoint until the desire setpoint is shown The setpoint has been changed to 40 F using the k...

Page 35: ...setpoint change was not completed Figure 30 YES NO Soft Keys After the YES soft key has been pressed the display briefly shows PROGRAMMING NEW SETPOINT PLEASE WAIT The display then confirms the new se...

Page 36: ...y briefly shows SETPOINT NOT CHANGED and Alarm Code 127 Setpoint Not Entered is set to indicate that a setpoint change was started but not completed Figure 32 Standard Display New Setpoint Starting th...

Page 37: ...y the engine start screen Figure 33 p 37 The preheat buzzer sounds during the engine preheat and crank sequence Figure 33 Engine Start Screen After the engine is started the display returns to the Sta...

Page 38: ...tart Screen After the motor is running the display returns to the Standard Display of temperature and setpoint Switching from Diesel to Electric N No ot te e Units equipped with the Electric Standby o...

Page 39: ...lectric to Diesel Autoswitch Enabled feature in Guarded Access is set YES the unit will automatically switch to Diesel Mode operation when standby power is turned off or is no longer available If the...

Page 40: ...y will not clear these two alarms The prompt screen shown Figure 38 p 40 will appear Figure 38 Prompt Screen If YES is selected the display will briefly show the programming screen Figure 39 p 40 Dies...

Page 41: ...Other features such as door switch settings may not allow manual defrost under some conditions To initiate a manual defrost cycle press the Defrost Key as shown Figure 40 p 41 Figure 40 Defrost Key Th...

Page 42: ...ally when the coil temperature is greater than or equal to 52 F 11 C or the defrost timer expires Defrost can also be terminated by turning the unit off and back on Selecting High Speed Lockout Mode I...

Page 43: ...OUT ACTIVE at the top of the display will disappear If necessary to return to High Speed Lockout Mode press the High Speed Lockout Key again The High Speed Lockout Key is a toggle If high speed is cur...

Page 44: ...message HIGH SPEED LOCKOUT ACTIVE will be shown at the top of the display Figure 47 High Speed Lockout Active Pressing the High Speed Lockout key again will turn the feature off Using the Gauges Key...

Page 45: ...the EXIT key Gauges Available C Co oo ol la an nt t T Te em mp pe er ra at tu ur re e Displays the temperature of the engine coolant C Co oo ol la an nt t L Le ev ve el l Displays the coolant level i...

Page 46: ...Relay Electric Heat Hot Gas Solenoid Condenser Inlet Solenoid Run Relay Alternator Frequency Drain Hose Heater Run Relay Feedback Diesel Electric Relay Model 50 units only Purge Valve Alternator Excit...

Page 47: ...temperature of the ambient air sensor S Sp pa ar re e 1 1 T Te em mp pe er ra at tu ur re e Displays the temperature of the spare 1 temperature sensor D Da at ta a L Lo og gg ge er r S Se en ns so or...

Page 48: ...ay press the SELECT key to access it The Pretrip submenu is shown Figure 53 p 48 To return to the Standard Display press the EXIT key Figure 53 Pretrip Submenu Main Menu Choices L La an ng gu ua ag ge...

Page 49: ...ccumulate time but cannot be viewed from the Main Menu However all hourmeters can be viewed from the Maintenance Menu even if they are not enabled M Mo od de e M Me en nu u Allows the operator to chan...

Page 50: ...in that language If the language feature is not enabled this menu does not appear The default language is English Only languages that have been enabled in Guarded Access will appear Exercise care whe...

Page 51: ...Figure 56 or Keys Yes Key The display will briefly show PROGRAMMING LANGUAGE PLEASE WAIT in the new language as shown Figure 57 p 51 Figure 57 New Language The new language is confirmed and then the...

Page 52: ...lay Should it be necessary to change to another language at any time return to the Standard Display and press and hold the first and last soft keys for five seconds as shown Figure 59 p 52 Figure 59 S...

Page 53: ...nt the Log Alarm notice will appear on the display for 60 seconds as shown Figure 61 p 53 The amber K symbol of the remote indicator alarm light if installed will also be on during this period The Sta...

Page 54: ...k areas become light The remote indicator alarm light if installed will display only a row of LEDs at the bottom Figure 62 Shutdown Alarm Shutdown Alarms will force the unit into shutdown to prevent p...

Page 55: ...set as a Shutdown Alarm and no further restarts are possible N No ot te e If the Restart After Shutdown feature in the Guarded Access Menu is set for CONTINUOUS an unlimited number of restart attempts...

Page 56: ...Alarm Code 03 Check Control Return Air Sensor Alarm Code 04 Check Control Discharge Air Sensor Alarm Code 74 Controller Reset to Defaults The following alarm codes clear automatically Alarm Code 64 P...

Page 57: ...abled the following additional alarm codes may only be cleared from the Guarded Access Menu If this is the case the CLEAR soft key will not appear if the alarms are displayed from the Main Menu or the...

Page 58: ...ore than one and the most recent alarm code number will be shown In the example shown Figure 67 p 58 there are two alarms present The most recent is Alarm Code 6 It indicates a problem with the coolan...

Page 59: ...o low engine oil level For additional information regarding the alarm shown on the display press the HELP key Figure 69 Help Key A help message will appear For the alarm shown Figure 69 p 59 the messa...

Page 60: ...sor Manually monitor load temperature Report alarm at end of the day 03 Check Return Air Sensor Manually monitor load temperature Report alarm at end of the day 05 Check Ambient Air Sensor Report alar...

Page 61: ...dicated zone is not longer able to operate and has been shut down 24 Heating Cycle Fault The indicated zone is not longer able to operate and has been shut down 25 Alternator Check If unit is shut dow...

Page 62: ...he day 63 Engine Stopped If unit is shut down repair immediately Otherwise report alarm at end of the day 64 Pretrip Reminder Report alarm at end of the day 66 Low Engine Oil Check engine oil level If...

Page 63: ...er On Hours Report alarm at end of the day 145 Loss of Controller ON Feedback Signal If unit is shut down repair immediately Otherwise report alarm at end of the day 165 Low Engine Power Available Rep...

Page 64: ...ch Data Logger and DAS Data Logger if equipped press the SELECT key to select the feature and press it again to send the Start of Trip The display will briefly show START OF TRIP COMPLETE to confirm t...

Page 65: ...ing the EXIT key returns the display to the Main Menu Figure 73 Select Key Hourmeters Menu Hourmeters are displayed using the Hourmeter Menu Only hourmeters enabled in the Guarded Access Menu will be...

Page 66: ...ll be shown To return to the Standard Display press the EXIT key I Im mp po or rt ta an nt t If a programmable hourmeter is not enabled or the view for that hourmeter is not turned on it will not appe...

Page 67: ...re an Engine Run Time Maintenance Reminder 1 occurs E En ng gi in ne e R Re em mi in nd de er r 2 2 User Programmable The number of hours before an Engine Run Time Maintenance Reminder 2 occurs E El l...

Page 68: ...and run to confirm proper battery charge level and engine temperature I Im mp po or rt ta an nt t While in Sleep Mode the unit will not monitor or maintain setpoint and load temperature Fuel level sh...

Page 69: ...hown press the SELECT key Figure 78 Select Key The first mode change screen will appear To choose that function press the SELECT key To Scroll through the Mode Menu press the NEXT key Figure 79 Select...

Page 70: ...start and stop automatically to maintain setpoint keep the engine warm and the battery charged When Continuous Mode is selected the unit will start automatically and run continuously to maintain setp...

Page 71: ...running in Continuous mode Figure 82 Turn Off Turn On CYCLE SENTRY Screen Pressing the Select key will change the mode from CYCLE SENTRY to Continuous Figure 83 Select Key The display will confirm the...

Page 72: ...m mp po or rt ta an nt t If the unit is in CYCLE SENTRY null and the mode is switched to Continuous Mode the unit will start automatically Figure 86 Mode Menu Selecting Temperature Display Units This...

Page 73: ...key Figure 88 Select Key The TURN OFF TURN ON Cycle Sentry screen will appear Press the NEXT key as required to display the Temperature Display Screen This feature must be enabled or it will not appea...

Page 74: ...enabled in Guarded Access allows the keypad to be locked to prevent unauthorized use or tampering If the keypad is locked only the ON and OFF keys are functional Access to all other keys is denied Ke...

Page 75: ...ure must be enabled or it will not appear in the Mode Menu Figure 93 Keypad Lockout The Keypad Lockout Confirmation screen will appear To enter Keypad Lockout Mode press the YES soft key to confirm th...

Page 76: ...e warm and the unit battery charged This is useful in extremely cold weather or when the unit is to be out of service for an extended time Sleep Mode operates in both Diesel and Electric In Diesel the...

Page 77: ...ress the SELECT key Figure 97 Select Key Press the Next key as required to display the Sleep Mode prompt Press the Select key to choose the Sleep Mode menu Figure 98 Select Key The screen shown Figure...

Page 78: ...eep Mode The display will show SLEEP and the unit will start and stop as required to keep the engine warm and or the battery charged To exit Sleep Mode press the EXIT key or turn the unit off and back...

Page 79: ...day has been chosen Press the YES key to confirm the DAY Figure 103 Confirm Day The display will now prompt the operator for the HOUR the unit is to restart in normal operation In the example shown Fi...

Page 80: ...the No key is pressed the unit will resume normal operation on Wake up Figure 106 Press Yes Key for Pretrip Test The display will show SLEEP and the unit will start and stop as required to keep the e...

Page 81: ...l or electric mode a Running Pretrip Test is performed but the device amps checks are not performed Test results are reported as PASS CHECK or FAIL when the Pretrip Test is completed If an alarm occur...

Page 82: ...the Pretrip Test is completed If test results are CHECK or FAIL alarm codes will exist to direct the technician to the source of the problem Pretrip Test Considerations When performing a Pretrip Test...

Page 83: ...test in progress when the test was terminated Pretrip Tests are initiated using the Pretrip Menu From the Standard Display press the MENU key Figure 108 Menu Key The Language Menu or Alarm Menu will a...

Page 84: ...trip Test Figure 111 No Pretrip Prompt If no alarms are present the Pretrip Test display appears Figure 112 Pretrip Test Display The top line of the display indicates the unit is performing the non ru...

Page 85: ...g tests are complete the unit will start automatically and continue with the Running Pretrip Test In the example shown Figure 113 p 85 the unit is in the Running Pretrip and is performing Test 21 of 2...

Page 86: ...esel the normal screens do not appear Adjust Brightness Menu The brightness of the HMI Controller display can be adjusted to allow for changing ambient light conditions The choices available to the op...

Page 87: ...choice Figure 117 and Keys The display will briefly show ADJUSTING BRIGHTNESS PLEASE WAIT The display brightness is changed to the new setting To return to the Main Menu press the EXIT soft key To re...

Page 88: ...ll appear Press the NEXT key as required to display the Time Menu When the Time Menu is shown press the SELECT key Figure 120 Select Key The current time and date will appear To return to the Main Men...

Page 89: ...TK 56704 1 OP EN 89 Figure 121 Current Time and Date O Op pe er ra at ti in ng g I In ns st tr ru uc ct ti io on ns s f fo or r P Pr re em mi iu um m H HM MI I C Co on nt tr ro ol l P Pa an ne el l...

Page 90: ...f 1219 mm 48 in between evaporator air outlets and wall or bulkhead 5 Inspect cargo box compartment inside and out for Inspect condition of door seals They must seal tightly with no air leakage Damage...

Page 91: ...5 Check to make sure the unit setpoint is set at the desired temperature as listed on the manifest 6 If the unit was stopped restart using the appropriate starting procedure outlined in this manual 7...

Page 92: ...w Adding refrigerant or repairing the refrigeration system requires a competent mechanic Refer such problems to the nearest Thermo King dealer or authorized Service Center or call the Thermo King Cold...

Page 93: ...ot be used Oil Viscosity 14 F to 122 F 10 C to 50 C SAE 15W 40 Synthetic 5 to 104 F 15 to 40 C SAE 15W 40 5 to 104 F 15 to 40 C SAE 10W 30 Synthetic or Synthetic Blend 13 to 104 F 25 to 40 C SAE 10W 4...

Page 94: ...uces the service life of the coolant Engine Thermostat 160 F 71 C Coolant Expansion Tank Cap Pressure 10 psig 69 kPa Refrigeration System Contact your Thermo King dealer for refrigeration service or m...

Page 95: ...ht position the On Off keys on the HMI turn the unit on and off When fuse F10 is installed in the left position the unit will start and run without the HMI controller Electric Standby Specifications S...

Page 96: ...Requirements Standby Power cord to remote receptacle Power plug rating Power Supply circuit breaker Plug configuration Plug type 12 9HP Motor T 1090 SPECTRUM 230 V 50A 50 A CS8364 Twistlock S Sp pe e...

Page 97: ...y recommended tools to perform all service functions They have factory trained and certified technicians They have genuine Thermo King replacement parts The warranty on your new unit is valid only whe...

Page 98: ...er occurs first Check that engine coolant antifreeze protection is at 40 F 40 C every 1 000 hours or 6 months year whichever occurs first Dry air cleaner Replace air cleaner element at 2 000 hours or...

Page 99: ...e applicable and inspect all harnesses wires and terminals for damage or corrosion If corrosion is present clean terminals with electrical contact cleaner Inspect alternator bearings and brushes Inspe...

Page 100: ...lines hoses etc Inspect drive belt condition and tension Inspect evaporator and condenser fan hardware Inspect fanshaft oil level Replace drive belts every 4 000 hrs With belt removed spin bearings by...

Page 101: ...uel filter Change engine oil and oil filters hot Requires oil with API Classification CJ 4 or CK 4 ACEA Rating E6 for Europe and EMI 2000 bypass oil filter Check restraining mount snubber pre load adj...

Page 102: ...ngs roll freely Refrigeration Check refrigerant level Check compressor oil level Check discharge and suction pressures Check compressor efficiency Replace dehydrator and compressor oil filter every tw...

Page 103: ...reely Remote Evaporators Pretrip 1 200 Hours 2 000 Hours Annual 3 000 Hours Inspect Service These Items Electrical Inspect wire harness for damaged wires or connections Inspect replace DC fan motors S...

Page 104: ...ine or the compressor may be required when contacting a Thermo Dealer or the Emergency Cold Line service Record these numbers for quick access when needed Figure 122 Engine Serial Number Location Show...

Page 105: ...TK 56704 1 OP EN 105 Figure 124 Unit Serial Number Plate Located on Frame S Se er ri ia al l N Nu um mb be er r L Lo oc ca at ti io on ns s...

Page 106: ...56704 1 OP EN Figure 125 Serial Number Plate Location S 3 shown S 2 similar 1 Serial nameplate on right end of evaporator frame behind cover S Se er ri ia al l N Nu um mb be er r L Lo oc ca at ti io o...

Page 107: ...Thermo King North American Service Directory available from any Thermo King dealer If you are unable to reach a dealer then call the Toll Free Emergency Cold Line Number 888 887 2202 The answering se...

Page 108: ...rican Self Powered Truck Unit Limited Warranty EPA and ARB Supplemental Emissions Warranty Statement Your Thermo King unit is covered by the diesel engine manufacturer s EPA and ARB Supplemental Emiss...

Page 109: ...TK 56704 1 OP EN 109 N No ot te es s...

Page 110: ...110 TK 56704 1 OP EN N No ot te es s...

Page 111: ...TK 56704 1 OP EN 111 N No ot te es s...

Page 112: ...ansport and protect food and perishables and increase industrial productivity and efficiency We are a global business committed to a world of sustainable progress and enduring results ingersollrand co...

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