Thermion BRIDGEMASTER, Owner'S Manual

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viii
Important Safeguards
WARNING! WATCH OUT!
There are possible hazards with this procedure! The possible hazards
are shown in the below symbols. Your end user (applicator, operator or helper) should read and
understand these safeguards. The operator should read and understand the operating and installation
instructions provided with this Thermion Inc. arc spray system.
The arc spray process and Thermion Inc. arc spray equipment share similarities with welding
processes and equipment. Improper use or maintenance may cause serious injury or death. Your end
user should have training or experience in safe practices for the arc spray process before operating
the arc spray equipment.
WARNING-ELECTRIC SHOCK MAY KILL
DO NOT touch bare conductors or terminals when energized. DO NOT work in wet or damp areas.
Wear dry insulated gloves and dry protective clothing. Remember that when the power source is on,
the electrode (wire) is electrically hot. DO NOT touch the wire with bare skin while touching the
electrical ground. Install and maintain your electrical equipment using the correct electrical code
standards appropriate for your requirements. A certified electrician should always hook primary
leads to the electrical grid source with the appropriate safety disconnects.
WARNING-ARC RAYS MAY INJURE EYES AND BURN SKIN
The arc spray process produces extreme heat and strong ultraviolet rays. Never try to arc spray
without a welding helmet equipped with the proper lens. Protect helpers, observers and bystanders.
Failure to protect may cause permanent damage to eyes. Also, protect skin from both arc rays and
burns from heat. Always where protective clothing which does not allow skin to become exposed.
WARNING-FUMES AND GASES MAY BE DANGEROUS TO YOUR HEALTH
Follow the precautions specified by the wire material manufacturers. Breathing any fumes created
by the arc spray process may cause illness or death when there is not proper ventilation and
protection. Keep your head out of the fumes. If ventilation is not adequate, wear approved
respiratory protection.
WARNING-WIRE FEED ROLLS CAN INJURE
Keep clear of wire feed rolls, these gears are hazardous during operation.
Keep clear of all moving parts, moving wire and rolling wire spools.
WARNING-NOISE CAN BE DAMAGING TO YOUR HEARING
Wear ear protection at all times. In some conditions, double ear protection may be required.