Thermador PRL304EG, Service Manual

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Service Manual for Thermador Pro Grand LP Gas Ranges, Models: PRL304EG, PRL364EDG, PRL364ELG, PRL366EG, PRL484ECG, PRL486EDG, PRL486EDPG, PRL484ELG
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Page 111 of 119
The direct spark ignition (DSI) module is used whenever the electrode
is the igniter for the bake burner (whether or not the broil burner uses
the HSI or electrode as the igniter). See
DSI Module Removal and
Replacement, page 63.
Be sure to check QuickFinder for relevant information, documentation,
and the correct part number when replacing this component.
1. Follow all safety precautions and steps in Preparing the Range for
Servicing , page 21 .
2. Remove the backguard (see Backguard and Island Trim Removal
and Replacement , page 73).
3. Remove the back panel (see Back Panel Removal and
Replacement , page 74) .
4. Remove the crossmember panel (see Crossmember Cover
Removal and Replacement, page 75 ).
5. Remove oven doors (see Oven Door Removal, Installation ,
page 88).
6. Remove all the oven racks.
7. Remove and retain the two screws attaching the bottom cover of
the bake burner cavity to the rim of the small oven burner box
(see Figure 213, page 105).
Sharp Components
Wear gloves and be careful when handling sharp bake burner
components
8. At the back of the range, use gloves to reach underneath the
burner box and detach the electrode wire connector (on the green
wire) from the electrode terminal (see Figure 219, page 107).
9. Remove and retain the single screw that secures the electrode to
the bracket (see Figure 208, page 103), as well as the two screws
that secure the bracket to the burner box chassis (see Figure 209,
page 103). Then remove the electrode and bracket.
10. Replace the electrode if needed.
Gas Leak Testing
With electrical power off, carefully check for gas leaks at each gas
component that was removed, replaced, or otherwise serviced using a
gas leak detector or bubble test.
4.7.7.4 Replacing the Bake Burner Orifice Assembly – Small
Oven
Be sure to check QuickFinder for relevant information, documentation,
and the correct part number when replacing this component.
1. Follow all safety precautions and steps in Replacing the Bake
Burner – Small Oven, page 105.
2. Pull the bracket with orifice assembly connected (orifice and elbow
connector) out from under the front of the range.
NOTE: You do not need to lift the bake burner out of the burner
box.
3. Use an adjustable wrench to remove the compression nut at the
elbow connector, and then detach the gas flex tube from the
elbow connector (see Figure 225, page 112).
4. While holding the hex nut on the orifice with an adjustable wrench,
rotate the elbow connector to detach the elbow connector and
orifice from the bracket (see Figure 226, page 112).
5. Remove and replace orifice or elbow connector if necessary.
Gas Leak Testing
With electrical power off, carefully check for gas leaks at each gas
component that was removed, replaced, or otherwise serviced using a
gas leak detector or bubble test.