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Energy 4010 D 

Vers. 002

 

 

GB 

1   FOREWORD 
 

  Refer  carefully  to  this 

manual  before  performing  any  operation  on 
the power generator set.
 
 
1.1   Purpose and scope of this manual 
 
This  manual  has  been  drawn  up  by  the 
Manufacturer 

in 

order 

to 

provide 

basic 

information  and  instructions  for  performing  every 
operation  for  servicing  and  using  the  generating 
set in a proper and safe manner. 
It  is  an  integral  part  of  the  generating  set 
equipment, must be kept with care throughout the 
life  of  the  same,  and  must  be  protected  against 
any agent which could damage it. 
It must follow the generating set if this is installed 
on  a  new  vehicle,  or  if  its  ownership  changes 
hands. 
The  information  in  this  manual  is  addressed  to 
the  personnel  in  charge  of  installing  the 
generating  set,  and  to  all  those  involved  in  its 
maintenance and use. 
This  manual  sets  out  the  purpose  the  machine 
was designed for, and contains all the information 
required to guarantee that it is used in a safe and 
proper manner. 
Constant  compliance  with  the  instructions  laid 
down  here  will  guarantee  the  safety  of  the  user, 
operating  economy  and  longer  life  of  the 
machine. 
To  facilitate  reference,  this  manual  has  been 
subdivided  into  sections  specifying  the  main 
notions  contained  therein;  for  quick  consultation, 
refer to the table of contents. 
The  most  important  parts  of  the  text  are  in  bold 
letters  and  preceded  by  symbols  described  here 
below. 
Please  read  the  contents  of  this  manual  and  of 
the  reference  documents  carefully.  This  is  the 
only  way  to  ensure  that  the  air  conditioner  will 
work  smoothly  and  reliably  over  time,  while 
protecting people and property from damages. 
 
Note:
 

The 

information 

contained 

in 

this 

publication was correct at the time it went to print, 
but may be modified without advance notice. 
 
 
 
 
 
 

 
1.2   Symbols and Definitions 
"Graphic safety symbols” have been employed in 
this booklet to identify different levels of danger or 
important information. 
 

  This  means  that  you  must 

pay  attention  to  avoid  serious  consequences 
which might lead to serious accidents or damage 
the health of the operators. 
 

  This  means  a  potentially 

hazardous situation which could lead to accidents 
or damage to property. 
 

  This  calls  the  user’s 

attention  to  a  potentially  dangerous  situation 
which could cause malfunction to or damage the 
machine. 
 
The  drawings  are  only  provided  by  way  of 
example. 
Even though the machine you actually have may 
differ  from  the  illustrations  contained  in  this 
manual,  safety  and  information  about  the  same 
are guaranteed. 
 
The  manufacturer,  as  part  of  his  policy  of 
constant product development and updating, may 
introduce changes without giving any notice. 
 
1.3   General Information 
The ENERGY generating set has been designed 
for installation on vehicles. It can deliver power at 
a voltage of 230 VAC 50 Hz. 
The  ENERGY  4010D  model  must  be  fed  with

 

Diesel oil. 
In  order  to  achieve  a  low  noise  level,  the 
ENERGY  4010D  generating  set  is  provided  with 
an internally insulated sound-proofing case. 
It  can  be  accessed  easily  in  order  to  perform 
maintenance work, and is provided with a remote 
control  panel  which  can  be  installed  inside  the 
vehicle. 
The generating set can be connected to the tank 
of  the  vehicle  as  long  as  the  fuel  type  is 
compatible.  Otherwise,  it  is  possible  to  install  a 
special tank which can be supplied as an option. 
 

Summary of Contents for Energy 4010D

Page 1: ...Energy 4010 D Vers 002 GB 1 INDICE USE AND MAINTENANCE MANUAL AND INSTRUCTIONS FOR INSTALLATION GB ENERGY 4010D V 002 December 2014 GENERATORS...

Page 2: ...ronic control panel connection 13 6 OPERATING INSTRUCTIONS 14 6 1 Fuel 14 6 2 Machine safety 14 6 3 Information on not recommended uses 14 6 4 Useful tips 14 7 USING THE GENERATING SET 14 7 1 Starting...

Page 3: ...requirements laid down by the European Directive on Machine Safety This statement shall not be valid any longer if any changes are made on the machine without our written approval Machine GENERATOR SE...

Page 4: ...moothly and reliably over time while protecting people and property from damages Note The information contained in this publication was correct at the time it went to print but may be modified without...

Page 5: ...choring bracket 8 Technical specifications sticker 2 2 Identification plate Fig 2 1 Generating set model 2 Model code number 3 Serial number 4 Frequency 5 Power factor 6 Maximum electric power 7 Maxim...

Page 6: ...ed governor With centrifugal weights ALTERNATOR 4010 D Type Synchronous single phase self adjusting two poles brushless Max power kW 3 4 Continuous power kW 3 2 Voltage Frequency V Hz 230 50 Direct cu...

Page 7: ...stallation of generating sets can cause irreparable damage to the equipment and endanger the safety of users Should the generating sets be installed not in compliance with the instructions in this man...

Page 8: ...nerator weight 4 2 2 Floor fastening The package contains a drilling jig which allows the generator bearing surface to be prepared quickly fig 8 Place a spongy heat resistant gasket around the outlet...

Page 9: ...mufflers 2 exhaust pipes and their connections Insert first the U shaped fastening clamp code 00828 on a terminal of the 2m pipe code 00705 let the pipe terminal through the suitable slot by a section...

Page 10: ...ight difference should never exceed 20 cm Do not install the fuel tank next to sources of heat the tank should be protected from the risk of outside water seeping Carry out the fuel tank to generating...

Page 11: ...to completely remove the engine surface screw out the setscrews fig 16 ref 2 too 5 2 230 VAC wiring connection To connect loads to the power generating set use a three pole cable up to the applicable...

Page 12: ...g set to the PINS 1 3 Connect the user line to the PINS 7 9 Connect the external line to the PINS 6 4 Jumper the PINS 4 A Jumper the PINS 6 B Check the proper position of the 230 V current pick up lin...

Page 13: ...A fuse onto the cable connecting the generating set to the positive pole of the battery 5 5 Electronic Control Panel Connection Choose the position you want inside the vehicle and make a rectangular...

Page 14: ...itches with others having higher amperage Should any electrical part need checking this must only be done with the engine turned off and by skilled personnel The generating set is provided with an int...

Page 15: ...up to indicate that the oil in the engine has gone below the minimum level the engine will stop 5 Engine start up failed indicator this pilot lamp will light up to indicate that the generating set has...

Page 16: ...position The automatic function indicator fig 25 ref 12 will light up If the battery which supplies the generating set has a voltage of more than 11 5 Volts the battery charged indicator fig 25 ref 11...

Page 17: ...it will be necessary to open the door of the generating set The following precautions must therefore be taken 1 The generating set must not be in operation 2 All its parts must be cold 8 2 1 Checking...

Page 18: ...ed to the climate the generating set is working in see table and detailed instructions in the engine use and maintenance manual To make it easier to drain the spent engine oil it is advisable to let t...

Page 19: ...screwing out the suitable knob fig 29 ref 2 After removing the lid screw out the filter knob fig 30 ref 2 and take out the air filter fig 30 ref 1 Slightly beat the element on a hard surface to remov...

Page 20: ...make sure it is properly fixed in its seat replace if necessary Check the sealing ring fig 35 ref 1 for damage and make sure it is properly fixed in its seat replace the oil filter if necessary Oil th...

Page 21: ...ve by 15 mm fig 38 ref 2 8 3 5 Adjusting the Alternator Belt If the belt tension is not as described in section 8 3 4 it must be adjusted Unloose the screw of the belt tightening pulley fig 39 ref 3 a...

Page 22: ...rt expenses shall have to be covered by the purchaser the same applies to any expenses connected with inspections requested by the customer and accepted by TELAIR The manufacturer s warranty shall onl...

Page 23: ...Vers 002 Energy 4010 D GB 23 12 Energy 4010 D WIRING DIAGRAM...

Page 24: ...Energy 4010 D Vers 002 24 GB 13 energy 4010 d List OF SPARE PARTS...

Page 25: ...Vers 002 Energy 4010 D GB 25...

Page 26: ...Energy 4010 D Vers 002 26 GB...

Page 27: ...Vers 002 Energy 4010 D GB 27...

Page 28: ...Energy 4010 D Vers 002 28 GB...

Page 29: ...ore a Pannello di controllo C ble 15 m du G n rateur au Panneau de Contr le 15 m kabel van generator naar bedieningspaneel 15 m cable from generating set to control panel 15 m Kabel von Generator zu B...

Page 30: ...el kast Case base Kasten Grundrahmen Base caja 21 04682 N 1 Isolante anteriore Basamento Isolation anterieur Base Voorafgaand Isolatie voor onderstel Base front insulation Vorderes Isolierung f r Grun...

Page 31: ...mostaat van de Streek van de isolatie Insulator Zone Thermostat Isolierungs Zonen Thermostat Term stato de la zona del aislador 33 04688 N 1 Isolante Lato Interno C t int rieur d isolateur De binnenka...

Page 32: ...la Pulegge Carter poulies Riemschijfafscherming Pulley casing Abdeckung der Riemenscheiben C rter poleas 46 04672 N 1 Isolante lato lungo scatola pulegge Long c t d isolateur Carter poulies De lange k...

Page 33: ...x 18 DIN 6796 Onderlegring 8 x 18 DIN 6796 Washer 8 x 18 DIN 6796 Scheibe 8 x 18 DIN 6796 Arandela 8 x 18 DIN 6796 56 00854 N 7 Vite M8 x 20 UNI 5739 Vis M8 x 20 UNI 5739 Schroef M8 x 20 UNI 5739 Scre...

Page 34: ...01 2RS Rodamiento 6201 2RS 68 04564 N 1 Puleggia tendicinghia Poulie tend courroie Riemspanschijf Tightener pulley Riemenspannscheibe Polea tensor correa 69 01893 N 1 Distanziale 18 x 12 5 x 6 Entreto...

Page 35: ...dera para Consensateur 82 01997 N 1 Condensatore 18 F 450 V Condensateur 18 F 450 V Condensator 18 F 450 V Condenser 18 F 450 V Kondensator 18 F 450 V Condensador 18 F 450 V 83 04317 N 1 Statore alter...

Page 36: ...1207 95 00854 N 1 Vite M8 x 20 UNI 5739 Vis M8 x 20 UNI 5739 Schroef M8 x 20 UNI 5739 Screw M8 x 20 UNI 5739 Schraube M8 x 20 UNI 5739 Tornillo M8 x 20 UNI 5739 96 02586 N 9 Rondella Dentellata 8 UNI...

Page 37: ...uel ElettroStop f r Kraftstoff ElettroStop para el combustible 109 04749 N 1 Guarnizione 22x18x1 2 Joint 22x18x1 2 Afdichting 22x18x1 2 Gasket 22x18x1 2 Dichtung 22x18x1 2 Junta 22x18x1 2 110 03168 N...

Page 38: ...ra Salida Bomba 122 04736 N 1 Tubo Carburante Ingresso Pompa Tuyau de la pompe d entr e de carburant De pijp van Brandstof voerde Pomp in Pipe of Fuel Input Pump Rohr der Kraftstoff Eingangs Pumpe Tub...

Page 39: ...42 m Flexibele pijp 30 L 0 42 m Flex pipe 30 L 0 42 m Schlauch 30 L 0 42 m Tubo flexible 30 L 0 42 m 135 01761 N 1 Marmitta finale Pot d chappement Knaldemper Final Muffler Auspuff Silenciador de esc...

Page 40: ...h45 Anti vibrador 30x40 M8X22 Sh45 148 04751 N 3 Antiv 30x40 M8X12 Sh45 Anti ibr 30x40 M8X12 Sh45 Trillingsdemp 30x40 M8X12 Sh45 Vib damper 30x40 M8X12 Sh45 Schwing d mpf 30x40 M8X12 Sh45 Anti vibrado...

Page 41: ...473 Tuerca M3 UNI 7473 160 04750 N 1 Cablaggio con scheda elettronica C blage avec carte lectronique Bedrading met elektronische kaart Wiring with electronic board Verkabelung mit elektronischer Plati...

Page 42: ...Energy 4010 D Vers 002 42 GB Notes...

Page 43: ...Vers 002 Energy 4010 D GB 43 Notes...

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