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Energy 4010 D 

Vers. 002

 

14 

 

GB 

 
6   OPERATING INSTRUCTIONS 
 
ENERGY series generating sets consist of Diesel 
endothermic  engines  connected  to  an  alternator 
able  to  produce  both  alternating  and  direct 
electrical  current.  The  generating  sets  are 
assembled  inside  a  steel  plate  casing,  insulated 
and 

sound-proofed 

using 

special 

sound-

deadening material. 
Fuel is fed to the endothermic engine via a pump 
which is fitted standard on the generating set. 
 
6.1   Fuel 
 
Use  Diesel  oil  in  compliance  with  the  minimum 
requirements  as  provided  for  by  the  following 
standards: EN-590 or BS-2869-A1/A2 or ASTM-
D-975-1D/2D. 
If  ambient  temperature  is  below  0°C  use  winter 
Diesel. 
 
6.2   Machine safety 
 
The  generating  sets  come  with  perfectly  sealed 
casings, so there is no danger of contact with any 
moving  or  high  temperature  parts  or  with  live 
cables. 
The  doors  open  with  a  lock  and  key.  The  keys 
must  not  be  left  within  the  reach  of  children  or 
inexperienced persons. 
The  generating  sets  have  been  manufactured  in 
compliance with the safety standards as listed in 
the statement of compliance. 
 

  The  generating  sets 

must  only  and  exclusively  be  used  with their 
doors shut. 
 
Remove  any  flammable  substance  (for 
example:  petrol,  paints,  solvents,  etc.)  from 
near the generating sets. 
Make  sure  that  any  hot  parts  of  the 
generating  sets  are  not  in  contact  with  any 
flammable material. 
Never fill up the fuel tank while the engine is 
running. 
Never touch the generating sets or the wiring 
connections with wet hands. 
Never 

replace 

the 

fuses 

or 

the 

thermoswitches  with  others  having  higher 
amperage. 
Should any electrical part need checking, this 
must only be done with the engine turned off 
and by skilled personnel.
 
 

The  generating  set  is 

provided with an internal combustion engine, 
the fuel used is therefore highly flammable. 
The  exhaust  gases  are  conveyed  under  the 
hood;  their  temperature,  inevitably,  is  quite 
high,  even  though  they  are  mixed  with 
cooling air. Do not touch the hood areas near 
the  exhaust,  and  do  not  put  your  hands  or 
any objects inside the hood.
 

 

6.3  Information on not recommended uses 
 

 This generating set must 

be  installed  and  used  by  skilled  and 
authorised  personnel  only,  according  to  the 
manufacturer’s  instructions.  This  generating 
set  must  only  and  exclusively  be  used  to 
produce 

electrical 

power 

on 

vehicles 

provided  with  an  electrical  system  built  to 
standards  and  according  to  the  quantity  of 
power delivered. 

 

6.4   Useful tips 
 
To  make  the  best  use  of  the  generating  sets, 
remember that even minor overloads - if they last 
long  enough  -  will  cause  the  contact  of  the 
thermoswitch to open (fig. 18 ref. 1) 
During  the  running-in  period,  do  not  subject  the 
new  engine  to  a  load  higher  than  70%  of  the 
rated load, at least for the first 50 running hours. 
 
 
 
7  USING THE GENERATING SET 
 
The  generating  sets  are  provided  with  an 
electronic remote control panel which allows you 
to  perform  starting  up  / turning  off  operations  as 
well as to check their running conditions. 
The elements making it up are (fig. 24): 
 
1  ON/OFF switch 
2  Display unit 
3  High temperature indicator 
4  Minimum engine oil level indicator 
5  Engine start-up failed indicator 
6  Generator running indicator 
7  Engine oil change indicator 
8  Fuel reserve indicator 
9  Display changeover switch 
10  Reset 
 

Summary of Contents for Energy 4010D

Page 1: ...Energy 4010 D Vers 002 GB 1 INDICE USE AND MAINTENANCE MANUAL AND INSTRUCTIONS FOR INSTALLATION GB ENERGY 4010D V 002 December 2014 GENERATORS...

Page 2: ...ronic control panel connection 13 6 OPERATING INSTRUCTIONS 14 6 1 Fuel 14 6 2 Machine safety 14 6 3 Information on not recommended uses 14 6 4 Useful tips 14 7 USING THE GENERATING SET 14 7 1 Starting...

Page 3: ...requirements laid down by the European Directive on Machine Safety This statement shall not be valid any longer if any changes are made on the machine without our written approval Machine GENERATOR SE...

Page 4: ...moothly and reliably over time while protecting people and property from damages Note The information contained in this publication was correct at the time it went to print but may be modified without...

Page 5: ...choring bracket 8 Technical specifications sticker 2 2 Identification plate Fig 2 1 Generating set model 2 Model code number 3 Serial number 4 Frequency 5 Power factor 6 Maximum electric power 7 Maxim...

Page 6: ...ed governor With centrifugal weights ALTERNATOR 4010 D Type Synchronous single phase self adjusting two poles brushless Max power kW 3 4 Continuous power kW 3 2 Voltage Frequency V Hz 230 50 Direct cu...

Page 7: ...stallation of generating sets can cause irreparable damage to the equipment and endanger the safety of users Should the generating sets be installed not in compliance with the instructions in this man...

Page 8: ...nerator weight 4 2 2 Floor fastening The package contains a drilling jig which allows the generator bearing surface to be prepared quickly fig 8 Place a spongy heat resistant gasket around the outlet...

Page 9: ...mufflers 2 exhaust pipes and their connections Insert first the U shaped fastening clamp code 00828 on a terminal of the 2m pipe code 00705 let the pipe terminal through the suitable slot by a section...

Page 10: ...ight difference should never exceed 20 cm Do not install the fuel tank next to sources of heat the tank should be protected from the risk of outside water seeping Carry out the fuel tank to generating...

Page 11: ...to completely remove the engine surface screw out the setscrews fig 16 ref 2 too 5 2 230 VAC wiring connection To connect loads to the power generating set use a three pole cable up to the applicable...

Page 12: ...g set to the PINS 1 3 Connect the user line to the PINS 7 9 Connect the external line to the PINS 6 4 Jumper the PINS 4 A Jumper the PINS 6 B Check the proper position of the 230 V current pick up lin...

Page 13: ...A fuse onto the cable connecting the generating set to the positive pole of the battery 5 5 Electronic Control Panel Connection Choose the position you want inside the vehicle and make a rectangular...

Page 14: ...itches with others having higher amperage Should any electrical part need checking this must only be done with the engine turned off and by skilled personnel The generating set is provided with an int...

Page 15: ...up to indicate that the oil in the engine has gone below the minimum level the engine will stop 5 Engine start up failed indicator this pilot lamp will light up to indicate that the generating set has...

Page 16: ...position The automatic function indicator fig 25 ref 12 will light up If the battery which supplies the generating set has a voltage of more than 11 5 Volts the battery charged indicator fig 25 ref 11...

Page 17: ...it will be necessary to open the door of the generating set The following precautions must therefore be taken 1 The generating set must not be in operation 2 All its parts must be cold 8 2 1 Checking...

Page 18: ...ed to the climate the generating set is working in see table and detailed instructions in the engine use and maintenance manual To make it easier to drain the spent engine oil it is advisable to let t...

Page 19: ...screwing out the suitable knob fig 29 ref 2 After removing the lid screw out the filter knob fig 30 ref 2 and take out the air filter fig 30 ref 1 Slightly beat the element on a hard surface to remov...

Page 20: ...make sure it is properly fixed in its seat replace if necessary Check the sealing ring fig 35 ref 1 for damage and make sure it is properly fixed in its seat replace the oil filter if necessary Oil th...

Page 21: ...ve by 15 mm fig 38 ref 2 8 3 5 Adjusting the Alternator Belt If the belt tension is not as described in section 8 3 4 it must be adjusted Unloose the screw of the belt tightening pulley fig 39 ref 3 a...

Page 22: ...rt expenses shall have to be covered by the purchaser the same applies to any expenses connected with inspections requested by the customer and accepted by TELAIR The manufacturer s warranty shall onl...

Page 23: ...Vers 002 Energy 4010 D GB 23 12 Energy 4010 D WIRING DIAGRAM...

Page 24: ...Energy 4010 D Vers 002 24 GB 13 energy 4010 d List OF SPARE PARTS...

Page 25: ...Vers 002 Energy 4010 D GB 25...

Page 26: ...Energy 4010 D Vers 002 26 GB...

Page 27: ...Vers 002 Energy 4010 D GB 27...

Page 28: ...Energy 4010 D Vers 002 28 GB...

Page 29: ...ore a Pannello di controllo C ble 15 m du G n rateur au Panneau de Contr le 15 m kabel van generator naar bedieningspaneel 15 m cable from generating set to control panel 15 m Kabel von Generator zu B...

Page 30: ...el kast Case base Kasten Grundrahmen Base caja 21 04682 N 1 Isolante anteriore Basamento Isolation anterieur Base Voorafgaand Isolatie voor onderstel Base front insulation Vorderes Isolierung f r Grun...

Page 31: ...mostaat van de Streek van de isolatie Insulator Zone Thermostat Isolierungs Zonen Thermostat Term stato de la zona del aislador 33 04688 N 1 Isolante Lato Interno C t int rieur d isolateur De binnenka...

Page 32: ...la Pulegge Carter poulies Riemschijfafscherming Pulley casing Abdeckung der Riemenscheiben C rter poleas 46 04672 N 1 Isolante lato lungo scatola pulegge Long c t d isolateur Carter poulies De lange k...

Page 33: ...x 18 DIN 6796 Onderlegring 8 x 18 DIN 6796 Washer 8 x 18 DIN 6796 Scheibe 8 x 18 DIN 6796 Arandela 8 x 18 DIN 6796 56 00854 N 7 Vite M8 x 20 UNI 5739 Vis M8 x 20 UNI 5739 Schroef M8 x 20 UNI 5739 Scre...

Page 34: ...01 2RS Rodamiento 6201 2RS 68 04564 N 1 Puleggia tendicinghia Poulie tend courroie Riemspanschijf Tightener pulley Riemenspannscheibe Polea tensor correa 69 01893 N 1 Distanziale 18 x 12 5 x 6 Entreto...

Page 35: ...dera para Consensateur 82 01997 N 1 Condensatore 18 F 450 V Condensateur 18 F 450 V Condensator 18 F 450 V Condenser 18 F 450 V Kondensator 18 F 450 V Condensador 18 F 450 V 83 04317 N 1 Statore alter...

Page 36: ...1207 95 00854 N 1 Vite M8 x 20 UNI 5739 Vis M8 x 20 UNI 5739 Schroef M8 x 20 UNI 5739 Screw M8 x 20 UNI 5739 Schraube M8 x 20 UNI 5739 Tornillo M8 x 20 UNI 5739 96 02586 N 9 Rondella Dentellata 8 UNI...

Page 37: ...uel ElettroStop f r Kraftstoff ElettroStop para el combustible 109 04749 N 1 Guarnizione 22x18x1 2 Joint 22x18x1 2 Afdichting 22x18x1 2 Gasket 22x18x1 2 Dichtung 22x18x1 2 Junta 22x18x1 2 110 03168 N...

Page 38: ...ra Salida Bomba 122 04736 N 1 Tubo Carburante Ingresso Pompa Tuyau de la pompe d entr e de carburant De pijp van Brandstof voerde Pomp in Pipe of Fuel Input Pump Rohr der Kraftstoff Eingangs Pumpe Tub...

Page 39: ...42 m Flexibele pijp 30 L 0 42 m Flex pipe 30 L 0 42 m Schlauch 30 L 0 42 m Tubo flexible 30 L 0 42 m 135 01761 N 1 Marmitta finale Pot d chappement Knaldemper Final Muffler Auspuff Silenciador de esc...

Page 40: ...h45 Anti vibrador 30x40 M8X22 Sh45 148 04751 N 3 Antiv 30x40 M8X12 Sh45 Anti ibr 30x40 M8X12 Sh45 Trillingsdemp 30x40 M8X12 Sh45 Vib damper 30x40 M8X12 Sh45 Schwing d mpf 30x40 M8X12 Sh45 Anti vibrado...

Page 41: ...473 Tuerca M3 UNI 7473 160 04750 N 1 Cablaggio con scheda elettronica C blage avec carte lectronique Bedrading met elektronische kaart Wiring with electronic board Verkabelung mit elektronischer Plati...

Page 42: ...Energy 4010 D Vers 002 42 GB Notes...

Page 43: ...Vers 002 Energy 4010 D GB 43 Notes...

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