Telair Energy 4010D Use And Maintenance Manual Download Page 15

 

Vers. 002

 

Energy 4010 D

 

 

GB 

15 

 

 
7.1   Starting up the generating set 
 
Before the first start-up check the oil level. 
Set  the  start-up  switch  (fig.  24  ref.  1)  to  “ON” 
position.  The  word  “WAIT”  will  appear  on  the 
display for 8 seconds. When these have run out, 
the  electronic  control  panel  will  start  the  first 
automatic 

procedure 

for 

starting 

up 

the 

generating set. If the engine starts up at the end 
of  this  phase,  then  the  “generator  running” 
indicator

 

(fig. 24 ref. 6) will start to flash. 

Should  the  engine  not  start  up,  this  automatic 
procedure  will  be  repeated  up  to  4  times.  If  the 
engine  has  not  started  up  yet  at  the  end  of  this 
complete cycle, the “start-up failed” indicator

 

( fig. 

24  ref.  5)  will  light  up  to  signify  that  the 
generating set has failed to start up. 
If only the “start-up failed” indicator

 

(fig. 24 ref. 5) 

stays  lit,  you  can  repeat  the  start-up  procedure 
several times. 
If  the  generating  set  has  not  started  up  at  all 
even after many attempts, you will have to get in 
touch with the After-sales service. 
 
 
7.2   Turning the generating set off 
 
To  stop  the  generating  set,  set  the

 

"ON/OFF” 

switch to "OFF" position (fig. 24 ref. 1). 
 

 

Always 

turn 

the 

generating set off after disconnecting the load

 

 
 
7.3   Control and alarm functions (Fig. 24) 
 
2  Display  unit:
  when  the  generating  set  has 
started  up,  the  total  running  hours  will  be 
displayed.  Press  the  button  (fig.  12  ref.  9)  to 
display  the  partial  running  hours  of  the 
generating set since the latest engine oil change. 

3  High  temperature  indicator:  this  pilot  lamp 
will  light  up  when  the  temperature  of  the 
generating  set  goes  over  its  safety  value;  the 
engine will stop. 
4 Minimum engine oil level indicator: this pilot 
lamp  will  light  up  to  indicate  that  the  oil  in  the 
engine  has  gone  below  the  minimum  level;  the 
engine will stop. 
5  Engine  start-up  failed  indicator:  this  pilot 
lamp  will  light  up  to  indicate  that  the  generating 
set  has  not  started  up,  after  all  four  attempts  at 
starting up have failed. 
7  Engine  oil  change  indicator:  this  pilot  lamp 
will  light  up  when  the  engine  has  reached  100 
running  hours  since  the  latest  oil  change.  Upon 
every  engine  oil  change  the  After-sales  service 
staff must reset the Timer to make it restart from 
zero. 
8 Fuel reserve indicator: this pilot lamp will light 
up when the fuel level has gone below its reserve 
level (about 4 litres) inside the extra tank. 
9 Display changeover switch: press this button 
to display the running hours elapsed after the last 
change of the engine oil. 
10  Reset:  this  key  (not  visible)  is  used  to  reset 
the panel (operation to be done only if the panel 
has  inexplicable  behavior  or  the  display  shows 
characters without any logic). 
 
 
7.3.1    Control  panel  alarm  causes  and 
resetting 
 
During generating set use, alarm signals may be 
displayed  referring  to  engine  oil  checks.  After 
checking  the  engine  oil,  the  control  panel  must 
be reset in the following way: 
 
Alarm: the red ‘service’ light is flashing. 
Cause:  50  hours  have  elapsed  since  the  latest 
engine  oil  change  and  oil  level  should  be 
checked. 
How  to  reset  the  alarm:  with  panel  turned  off, 
press  the  partial  counter  key  (Fig.30  Ref.9)  and 
while  holding  it  down,  turn  the  panel  on  and 
release  the  push-button  when  the  unit  has 
started up 
Alarm: the red ‘service’ light is lit. 
Cause: 100 hours have elapsed since the latest 
engine  oil  change  and  engine  oil  should  be 
changed. 
How  to  reset  the  alarm:  turn  on  the  panel  and 
wait for the generating set to start. Now press the 
button hidden under the small hole in the bottom 
left  corner  (Fig.30  Ref.10)  and  release  it 
immediately thereafter. 

Summary of Contents for Energy 4010D

Page 1: ...Energy 4010 D Vers 002 GB 1 INDICE USE AND MAINTENANCE MANUAL AND INSTRUCTIONS FOR INSTALLATION GB ENERGY 4010D V 002 December 2014 GENERATORS...

Page 2: ...ronic control panel connection 13 6 OPERATING INSTRUCTIONS 14 6 1 Fuel 14 6 2 Machine safety 14 6 3 Information on not recommended uses 14 6 4 Useful tips 14 7 USING THE GENERATING SET 14 7 1 Starting...

Page 3: ...requirements laid down by the European Directive on Machine Safety This statement shall not be valid any longer if any changes are made on the machine without our written approval Machine GENERATOR SE...

Page 4: ...moothly and reliably over time while protecting people and property from damages Note The information contained in this publication was correct at the time it went to print but may be modified without...

Page 5: ...choring bracket 8 Technical specifications sticker 2 2 Identification plate Fig 2 1 Generating set model 2 Model code number 3 Serial number 4 Frequency 5 Power factor 6 Maximum electric power 7 Maxim...

Page 6: ...ed governor With centrifugal weights ALTERNATOR 4010 D Type Synchronous single phase self adjusting two poles brushless Max power kW 3 4 Continuous power kW 3 2 Voltage Frequency V Hz 230 50 Direct cu...

Page 7: ...stallation of generating sets can cause irreparable damage to the equipment and endanger the safety of users Should the generating sets be installed not in compliance with the instructions in this man...

Page 8: ...nerator weight 4 2 2 Floor fastening The package contains a drilling jig which allows the generator bearing surface to be prepared quickly fig 8 Place a spongy heat resistant gasket around the outlet...

Page 9: ...mufflers 2 exhaust pipes and their connections Insert first the U shaped fastening clamp code 00828 on a terminal of the 2m pipe code 00705 let the pipe terminal through the suitable slot by a section...

Page 10: ...ight difference should never exceed 20 cm Do not install the fuel tank next to sources of heat the tank should be protected from the risk of outside water seeping Carry out the fuel tank to generating...

Page 11: ...to completely remove the engine surface screw out the setscrews fig 16 ref 2 too 5 2 230 VAC wiring connection To connect loads to the power generating set use a three pole cable up to the applicable...

Page 12: ...g set to the PINS 1 3 Connect the user line to the PINS 7 9 Connect the external line to the PINS 6 4 Jumper the PINS 4 A Jumper the PINS 6 B Check the proper position of the 230 V current pick up lin...

Page 13: ...A fuse onto the cable connecting the generating set to the positive pole of the battery 5 5 Electronic Control Panel Connection Choose the position you want inside the vehicle and make a rectangular...

Page 14: ...itches with others having higher amperage Should any electrical part need checking this must only be done with the engine turned off and by skilled personnel The generating set is provided with an int...

Page 15: ...up to indicate that the oil in the engine has gone below the minimum level the engine will stop 5 Engine start up failed indicator this pilot lamp will light up to indicate that the generating set has...

Page 16: ...position The automatic function indicator fig 25 ref 12 will light up If the battery which supplies the generating set has a voltage of more than 11 5 Volts the battery charged indicator fig 25 ref 11...

Page 17: ...it will be necessary to open the door of the generating set The following precautions must therefore be taken 1 The generating set must not be in operation 2 All its parts must be cold 8 2 1 Checking...

Page 18: ...ed to the climate the generating set is working in see table and detailed instructions in the engine use and maintenance manual To make it easier to drain the spent engine oil it is advisable to let t...

Page 19: ...screwing out the suitable knob fig 29 ref 2 After removing the lid screw out the filter knob fig 30 ref 2 and take out the air filter fig 30 ref 1 Slightly beat the element on a hard surface to remov...

Page 20: ...make sure it is properly fixed in its seat replace if necessary Check the sealing ring fig 35 ref 1 for damage and make sure it is properly fixed in its seat replace the oil filter if necessary Oil th...

Page 21: ...ve by 15 mm fig 38 ref 2 8 3 5 Adjusting the Alternator Belt If the belt tension is not as described in section 8 3 4 it must be adjusted Unloose the screw of the belt tightening pulley fig 39 ref 3 a...

Page 22: ...rt expenses shall have to be covered by the purchaser the same applies to any expenses connected with inspections requested by the customer and accepted by TELAIR The manufacturer s warranty shall onl...

Page 23: ...Vers 002 Energy 4010 D GB 23 12 Energy 4010 D WIRING DIAGRAM...

Page 24: ...Energy 4010 D Vers 002 24 GB 13 energy 4010 d List OF SPARE PARTS...

Page 25: ...Vers 002 Energy 4010 D GB 25...

Page 26: ...Energy 4010 D Vers 002 26 GB...

Page 27: ...Vers 002 Energy 4010 D GB 27...

Page 28: ...Energy 4010 D Vers 002 28 GB...

Page 29: ...ore a Pannello di controllo C ble 15 m du G n rateur au Panneau de Contr le 15 m kabel van generator naar bedieningspaneel 15 m cable from generating set to control panel 15 m Kabel von Generator zu B...

Page 30: ...el kast Case base Kasten Grundrahmen Base caja 21 04682 N 1 Isolante anteriore Basamento Isolation anterieur Base Voorafgaand Isolatie voor onderstel Base front insulation Vorderes Isolierung f r Grun...

Page 31: ...mostaat van de Streek van de isolatie Insulator Zone Thermostat Isolierungs Zonen Thermostat Term stato de la zona del aislador 33 04688 N 1 Isolante Lato Interno C t int rieur d isolateur De binnenka...

Page 32: ...la Pulegge Carter poulies Riemschijfafscherming Pulley casing Abdeckung der Riemenscheiben C rter poleas 46 04672 N 1 Isolante lato lungo scatola pulegge Long c t d isolateur Carter poulies De lange k...

Page 33: ...x 18 DIN 6796 Onderlegring 8 x 18 DIN 6796 Washer 8 x 18 DIN 6796 Scheibe 8 x 18 DIN 6796 Arandela 8 x 18 DIN 6796 56 00854 N 7 Vite M8 x 20 UNI 5739 Vis M8 x 20 UNI 5739 Schroef M8 x 20 UNI 5739 Scre...

Page 34: ...01 2RS Rodamiento 6201 2RS 68 04564 N 1 Puleggia tendicinghia Poulie tend courroie Riemspanschijf Tightener pulley Riemenspannscheibe Polea tensor correa 69 01893 N 1 Distanziale 18 x 12 5 x 6 Entreto...

Page 35: ...dera para Consensateur 82 01997 N 1 Condensatore 18 F 450 V Condensateur 18 F 450 V Condensator 18 F 450 V Condenser 18 F 450 V Kondensator 18 F 450 V Condensador 18 F 450 V 83 04317 N 1 Statore alter...

Page 36: ...1207 95 00854 N 1 Vite M8 x 20 UNI 5739 Vis M8 x 20 UNI 5739 Schroef M8 x 20 UNI 5739 Screw M8 x 20 UNI 5739 Schraube M8 x 20 UNI 5739 Tornillo M8 x 20 UNI 5739 96 02586 N 9 Rondella Dentellata 8 UNI...

Page 37: ...uel ElettroStop f r Kraftstoff ElettroStop para el combustible 109 04749 N 1 Guarnizione 22x18x1 2 Joint 22x18x1 2 Afdichting 22x18x1 2 Gasket 22x18x1 2 Dichtung 22x18x1 2 Junta 22x18x1 2 110 03168 N...

Page 38: ...ra Salida Bomba 122 04736 N 1 Tubo Carburante Ingresso Pompa Tuyau de la pompe d entr e de carburant De pijp van Brandstof voerde Pomp in Pipe of Fuel Input Pump Rohr der Kraftstoff Eingangs Pumpe Tub...

Page 39: ...42 m Flexibele pijp 30 L 0 42 m Flex pipe 30 L 0 42 m Schlauch 30 L 0 42 m Tubo flexible 30 L 0 42 m 135 01761 N 1 Marmitta finale Pot d chappement Knaldemper Final Muffler Auspuff Silenciador de esc...

Page 40: ...h45 Anti vibrador 30x40 M8X22 Sh45 148 04751 N 3 Antiv 30x40 M8X12 Sh45 Anti ibr 30x40 M8X12 Sh45 Trillingsdemp 30x40 M8X12 Sh45 Vib damper 30x40 M8X12 Sh45 Schwing d mpf 30x40 M8X12 Sh45 Anti vibrado...

Page 41: ...473 Tuerca M3 UNI 7473 160 04750 N 1 Cablaggio con scheda elettronica C blage avec carte lectronique Bedrading met elektronische kaart Wiring with electronic board Verkabelung mit elektronischer Plati...

Page 42: ...Energy 4010 D Vers 002 42 GB Notes...

Page 43: ...Vers 002 Energy 4010 D GB 43 Notes...

Page 44: ......

Reviews: