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Caution:  Improper installation and operation of this control could result in damage to equipment and possibly even personal
injury. It is your responsibility to ensure that this control is safely installed according to all applicable codes and standards.

Step One

Getting ready

Check the contents of this package. If any of the contents listed are missing or damaged, please refer to the Limited Warranty and
Product Return Procedure on the back of this brochure and contact your Wholesaler or tekmar Sales Agent for assistance.

Type 258 includes:

• One Control 258  • One Outdoor Sensor 070  • One Universal Sensor 071
• One Universal Sensor Enclosure 080  • One Data Brochure D 258  • One Data Brochure D 001
• One Application Brochure A 258

Other information available:

• Essay E 001  • Essay E 002

Read Application Brochure A 258 and select the correct Application for your job.

Note:  Carefully read the details of the Application, and the Sequence of Operation sections in all applicable brochures to ensure that
you have chosen the proper control, and you understand its functions within the operational requirements of your system.

Step Two

Mounting the base

The control should be removed from its base by pressing down on the release clip in the wiring chamber and sliding upwards on the
control. The base is then mounted in accordance with the instructions in the Data Brochure D 001.

Step Three

Rough-in Wiring

All electrical wiring terminates in the control base wiring chamber. It has standard 7/8" (22mm) knock-outs that will accept common
wiring hardware and conduit fittings. Before breaking out the knock-outs, check the wiring diagram and select those sections of the
chamber with common voltages, since the safety dividers will later prevent wiring from crossing between sections. Standard 18 to
22AWG solid wire is recommended for all low voltage wiring to tekmar controls. Heavier guage wire may not fit properly into the
terminal plugs, while lighter guage wire is too fragile and may also contribute too much resistance to the circuit.

Power should not be applied to any of the wires, during this rough-in wiring stage.

Step Four

Electrical connection to the control

Power and output connections

The installer should test to confirm that no voltage is present at any of the wires.

Install the control into the base, sliding it down until it snaps into place.

All electrical connections are made directly to the terminal plugs.

Connect the 24Vac power supply from the secondary side of a 24Vac Class II transformer to
terminals 

Power C — R  (1 and 2).  Do not connect either of the transformer terminals to ground.

Connect the system pump circuit to terminals  

System Pmp  (3 and 4).  These terminals lead to a 10 amp

dry relay contact which closes when the control requires system pump operation.

Note:  The 258 is approved for low voltage only (Maximum 24Vac). The system pump must be switched
through an isolation relay approved for the line voltages required to operate the pump.

7

Installation

Maximum 24 Volts

Connect the combustion air damper circuit to terminals  

Comb. air (7 and 8).  These

terminals lead to a 10 amp dry relay contact which closes when the control requires
combustion air damper operation.

Note:  The 258 is approved for low voltage only (Maximum 24Vac). If the combustion air
damper operates on line voltage, it must be switched through an isolation relay.

6

7

8

5

Dem

9

10

11

12

13

Stage

1

2

3

Stage

2

1

Dem

Comb.

Air

Heat

1

2

3

4

C

R

Power

Pmp Pmp

System

• Install the Outdoor Sensor 070, and the Universal Sensor 071 according to the instructions in the Data Brochure D 001 and run the

wiring back to the control.

Option:  A 10K tekmar Zone Control can also be connected (purchased separately).

• Install the wiring from other system components; Boiler(s), Pump relay, Heat Demand 

or Setpoint Demand circuits to the base.

• Install a 24Vac Class II transformer with a minimum 5VA rating close to the control, and run the wiring from the transformer to the

base.  

A Class II transformer must be used.  Do not connect any of the transformer terminals to ground

.

1

2

3

4

C

R

Power

Pmp Pmp

System

Summary of Contents for Eight Stage Boiler Control 258

Page 1: ...mand Minimum WWSD Pump Stage 1 Stage 2 Comb air Stage 3 Stage 6 Stage 5 Stage 8 Stage 7 Stage 4 Menu Item Override Setpoint Actual Supply Target Supply S PRGM TEMP F C TIME USE AMPM UNOCC OVR M T W T...

Page 2: ...ugh water to keep the room temperature warm particularly during the colder weather If the Heating Curve selected is too high the supply water will be too hot for the conditions and the building will o...

Page 3: ...ntrol The effect of the Integral function can also be easily viewed by not allowing a rise in supply temperature when the control asks for more heat The displayed target temperature will show a slow b...

Page 4: ...allow Heating Curve operation System pump light on the system pump relay is on closing the contacts between terminals System Pmp 3 4 Comb air light on the combustion air relay is on closing the contac...

Page 5: ...e Occupied room temperature setting the control enters WWSD When switched into Unoccupied mode the UNOCC display element will replace the OCC display element and the control will switch from operating...

Page 6: ...e Stage and Comb air lights will be shut off with the boilers and combustion air damper The control will continue to cycle the boilers and combustion air damper to maintain the supply at the target te...

Page 7: ...lighter guage wire is too fragile and may also contribute too much resistance to the circuit Power should not be applied to any of the wires during this rough in wiring stage Step Four Electrical con...

Page 8: ...nals Heat Dem 5 and 6 When 24Vac is applied to these terminals the control will recognize a call for heat from the system DIP switch must be set to Reset If a 24Vac Setpoint Demand signal is used aqua...

Page 9: ...powered up the combustion air damper should operate If it does not come on check the circuit wiring for errors and ensure that it is powered up and the voltage is correct Check the devices in the cir...

Page 10: ...e Heating Curve use the following formula Outdoor air temperature Supply water temperature 50 10 30 1 10 12 10 F 23 C 110 43 70 21 70 21 90 32 210 99 170 77 150 65 130 54 190 88 3 6 3 0 2 4 2 0 1 6 0...

Page 11: ...w Domestic Hot Water boilers to be switched over to assist the heating boilers during peak load times Int timer switch The 258 control has an internal timer programmed using the LCD display and keypad...

Page 12: ...tback and delivering cold water to the boilers increased load Typically this will cause many or all of the boilers to be staged on with minimum delay which is the correct control action for the situat...

Page 13: ...ustion air damper will remain open After the 5 minutes the control will automatically exit the test routine and enter the normal operating mode If there is no Heat Demand the control will not allow a...

Page 14: ...ply temperatures and the LED system status lights display the operation of the various system components A competent troubleshooter can locate system faults without having to go any further than obser...

Page 15: ...tual Supply Target Supply F S TEMP OCC S M W T F T Auto Stage 1 2 3 4 5 6 7 8 Perm Demand Ext timer Fixed last Int timer Lo Hi fire Fixed lead Rotate Off 1 2 3 4 5 6 7 8 9 External Demand Off 1 2 3 4...

Page 16: ...ress or to change the day pointer PROGRAM MENU VIEWING Must be set to Int timer Auto 1 2 3 4 5 6 7 8 Perm Demand Ext timer Int timer Off 1 2 3 4 5 6 7 8 9 External Demand Off 1 2 3 4 5 6 Stpnt Reset P...

Page 17: ...button when the control is showing a fixed display Setpoint Actual Supply Target Supply F S TEMP S M W T F T OVR UNOCC Which mode is selected See page 3 Menu Item Override Menu Item Override Menu Item...

Page 18: ...nOcc 1 5 00 pm Occ 2 10 30 pm UnOcc 2 Friday 6 00 am Occ 1 8 30 am UnOcc 1 5 00 pm Occ 2 11 30 pm UnOcc 2 Saturday 8 00 am Occ 1 11 30 pm UnOcc 1 Null Occ 2 Null UnOcc 2 Schedule P 5 Day Time Temperat...

Page 19: ...when powered down for up to 10 years Battery backup Maintains clock operation for 24hrs when powered down Dial Switch Settings Heating Curve 0 4 to 3 6 Minimum Off 80 to 170 F Off 27 to 77 C Boiler D...

Page 20: ...antability and fitness for a particular purpose shall not extend beyond 24 months from the date of invoice or 12 months from the date of installation of the product whichever occurs first Replacements...

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