background image

ERROR MESSAGES

If a sensor fault occurs during normal 
operation or during the test routine, the word 
"Err" will appear in the display screen and the 
display will flash back and forth between 
"Err" and one of the error codes listed below.

The display flashes between "Err" and "S 1"

Check the outdoor sensor and the wiring from the 
terminal plug to the sensor.

With this error, the control will operate the boilers as if 
the outdoor temperature was -8

°

F (-22

°

C)

S

S

M

W T F

T

S

S

M

W T F

T

S

S

M

W T F

T

S

S

M

W T F

T

S

S

M

W T F

T

OUTDOOR SENSOR — SHORT CIRCUIT

S

S

M

W T F

T

S

S

M

W T F

T

S

S

M

W T F

T

S

S

M

W T F

T

S

S

M

W T F

T

The display flashes between "Err" and "O 1"

Check the outdoor sensor and the wiring from the 
terminal plug to the sensor.

With this error, the control will operate the boilers as if 
the outdoor temperature was -8

°

F (-22

°

C)

OUTDOOR SENSOR — OPEN CIRCUIT

The display flashes between "Err" and "S 2"

Check the supply sensor and the wiring from the 
terminal plug to the sensor.

With this error, the control will shut down the boilers, 
close the combustion air damper but leave the pump on.

SUPPLY SENSOR — SHORT CIRCUIT

The display flashes between "Err" and "O 2"

Check the supply sensor and the wiring from the 
terminal plug to the sensor.

With this error, the control will shut down the boilers, 
close the combustion air damper but leave the pump on.

SUPPLY SENSOR — OPEN CIRCUIT

The display flashes between "Err" and "S 3"

Check the wiring from the terminal plug to the
10K Zone Control.

With this error, the control loses its indoor temperature 
feedback and operates at the Occ or Unocc settings.

ZONE CONTROL— SHORT CIRCUIT

Step Eight

Troubleshooting

As in any troubleshooting procedure, it is important to isolate a
problem as much as possible before proceeding. The 258 can
help the user in three significant ways.
(1) — The Error Messages can pinpoint certain problems and

eliminate others.

(2) — Cycling the control through the test routine allows the

operation of the various components to be examined
individually and in a systematic way to greatly simplify
troubleshooting.

(3) — The display can show outdoor, actual supply and target

supply temperatures, and the LED system status lights
display the operation of the various system components.
A competent troubleshooter can locate system faults
without having to go any further than observation of
these important temperature and status indicators.

If a fault occurs during operating mode or during the test routine
and the control is flashing an Error Message, identify the fault
from the look-up table on the right side of this page and then
follow standard testing procedures to confirm the problem.

If you suspect a wiring fault, return to steps four and five and
carefully check all external wiring and wiring connections.

Notes:

If the Outdoor Sensor develops either a short circuit or an open
circuit, the control is programmed to calculate the outdoor
temperature at -8

°

F (-22

°

C) and control the supply temperature

accordingly.

The control is programmed to shut the boilers down before the
supply temperature can reach a maximum allowable supply
water temperature of 248

°

F (120

°

C).

If the Supply Sensor develops either a short circuit or an open
circuit, the control is programmed to shut down the boilers and
run the system pump to prevent overheating.

If a Zone Control input becomes shorted out, the Occupied or
Unoccupied setting will become active.

After any repair has been completed, press the Test button
to allow the control to cycle through the test routine.  This
will allow you to confirm that correct operation has been
restored and that wiring connections are undisturbed.

Step Nine

Before you leave

Make sure wiring dividers are installed in the proper locations
between compartments having different voltages.

Install the wiring cover over the wiring chamber and secure it to
the base with the two screws provided.  Place the front cover on
the control to cover the setting dials and snap it into place.  Install
a lock if security is required.

Place this brochure, and all other brochures relating
to the installation, in the protective plastic bag sup-
plied with the control.  Place the bag in a conspicuous
location near the control for future reference, as
programming instructions will need to be accessible
for future users.

It is important to explain the operation and maintainance of this
control and of the system to the end user and anyone else who
may be operating the system.

Error Messages

14

ERROR MESSAGES

Summary of Contents for Eight Stage Boiler Control 258

Page 1: ...mand Minimum WWSD Pump Stage 1 Stage 2 Comb air Stage 3 Stage 6 Stage 5 Stage 8 Stage 7 Stage 4 Menu Item Override Setpoint Actual Supply Target Supply S PRGM TEMP F C TIME USE AMPM UNOCC OVR M T W T...

Page 2: ...ugh water to keep the room temperature warm particularly during the colder weather If the Heating Curve selected is too high the supply water will be too hot for the conditions and the building will o...

Page 3: ...ntrol The effect of the Integral function can also be easily viewed by not allowing a rise in supply temperature when the control asks for more heat The displayed target temperature will show a slow b...

Page 4: ...allow Heating Curve operation System pump light on the system pump relay is on closing the contacts between terminals System Pmp 3 4 Comb air light on the combustion air relay is on closing the contac...

Page 5: ...e Occupied room temperature setting the control enters WWSD When switched into Unoccupied mode the UNOCC display element will replace the OCC display element and the control will switch from operating...

Page 6: ...e Stage and Comb air lights will be shut off with the boilers and combustion air damper The control will continue to cycle the boilers and combustion air damper to maintain the supply at the target te...

Page 7: ...lighter guage wire is too fragile and may also contribute too much resistance to the circuit Power should not be applied to any of the wires during this rough in wiring stage Step Four Electrical con...

Page 8: ...nals Heat Dem 5 and 6 When 24Vac is applied to these terminals the control will recognize a call for heat from the system DIP switch must be set to Reset If a 24Vac Setpoint Demand signal is used aqua...

Page 9: ...powered up the combustion air damper should operate If it does not come on check the circuit wiring for errors and ensure that it is powered up and the voltage is correct Check the devices in the cir...

Page 10: ...e Heating Curve use the following formula Outdoor air temperature Supply water temperature 50 10 30 1 10 12 10 F 23 C 110 43 70 21 70 21 90 32 210 99 170 77 150 65 130 54 190 88 3 6 3 0 2 4 2 0 1 6 0...

Page 11: ...w Domestic Hot Water boilers to be switched over to assist the heating boilers during peak load times Int timer switch The 258 control has an internal timer programmed using the LCD display and keypad...

Page 12: ...tback and delivering cold water to the boilers increased load Typically this will cause many or all of the boilers to be staged on with minimum delay which is the correct control action for the situat...

Page 13: ...ustion air damper will remain open After the 5 minutes the control will automatically exit the test routine and enter the normal operating mode If there is no Heat Demand the control will not allow a...

Page 14: ...ply temperatures and the LED system status lights display the operation of the various system components A competent troubleshooter can locate system faults without having to go any further than obser...

Page 15: ...tual Supply Target Supply F S TEMP OCC S M W T F T Auto Stage 1 2 3 4 5 6 7 8 Perm Demand Ext timer Fixed last Int timer Lo Hi fire Fixed lead Rotate Off 1 2 3 4 5 6 7 8 9 External Demand Off 1 2 3 4...

Page 16: ...ress or to change the day pointer PROGRAM MENU VIEWING Must be set to Int timer Auto 1 2 3 4 5 6 7 8 Perm Demand Ext timer Int timer Off 1 2 3 4 5 6 7 8 9 External Demand Off 1 2 3 4 5 6 Stpnt Reset P...

Page 17: ...button when the control is showing a fixed display Setpoint Actual Supply Target Supply F S TEMP S M W T F T OVR UNOCC Which mode is selected See page 3 Menu Item Override Menu Item Override Menu Item...

Page 18: ...nOcc 1 5 00 pm Occ 2 10 30 pm UnOcc 2 Friday 6 00 am Occ 1 8 30 am UnOcc 1 5 00 pm Occ 2 11 30 pm UnOcc 2 Saturday 8 00 am Occ 1 11 30 pm UnOcc 1 Null Occ 2 Null UnOcc 2 Schedule P 5 Day Time Temperat...

Page 19: ...when powered down for up to 10 years Battery backup Maintains clock operation for 24hrs when powered down Dial Switch Settings Heating Curve 0 4 to 3 6 Minimum Off 80 to 170 F Off 27 to 77 C Boiler D...

Page 20: ...antability and fitness for a particular purpose shall not extend beyond 24 months from the date of invoice or 12 months from the date of installation of the product whichever occurs first Replacements...

Reviews: