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Planning, Installation, Maintenance and Operating Instructions 

dw

 

62-2 ME Sliding Doors 

 

 

 

- 3 - 

1. General 

Information 

 

 

These installation instructions provide an overview of the current state of development. 

The utmost care has been taken to ensure that these instructions are error free. However, we shall not be 
liable for any possible printing errors or missing data.

 

We reserve the right to make technical changes.

 

In order to guarantee correct functioning and safe operation of the door only use original parts as 
accessories, e.g. fittings, door latches, locks, locking mechanisms. Always observe the respective assembly 
instructions. Spare parts and accessories can be purchased from an authorised distributor and Tekla-
Technik, Tor + Tür GmbH & Co. KG.

 

Important: 

In the interest of safety, only use the anchors, plugs and bolts supplied with the door for installation. The 
following plugs and anchors are used: For masonry Fischer FUR and for concrete Fischer FAZ or FH-S. 
Fixings not specified in the installation instructions require prior release by Tekla-Technik, Tor + Tür GmbH & 
Co. KG.

 

These instructions have been created for authorised technicians in accordance with EN 12635 
requirements. Door assembly should only be carried out by technicians who fulfil these 
requirements.  

Welding at the suspension should only be carried out by qualified welders (DIN EN 287-1 (Qualification test 
of welders - Fusion welding)).

 

 

1.1   Types of Walls 

The static stability of the frame and runner rail installation has to be designed for the actual weight of 
the door! Static inspection/documentation has to be provided by the customer! 

 
The sliding door can be mounted to the following walls: 

Masonry

 in accordance with DIN 1053-1, min. masonry strength class 12, min. masonry mortar group IIa, 

wall thickness 

≥ 

240 mm

 or 

Concrete 

in accordance with DIN 1045, min. strength class B15, 

wall thickness 

 140 mm

.

 

Autoclaved aerated concrete blocks and high precision units

 – in accordance with DIN 4165, min. 

masonry strength class 4

 

Steel constructions 

with static documentation 

 

2. Assembly 
2.1  Preparation 

Ensure that the wall is plumb and level prior to assembly.  

Carry out plastering and painting work after assembling the door. 

Precisely even out any unevenness, etc. on the wall using pressure-resistant bases.  

Fix the sliding door to the adjacent constructional elements tightly enough to ensure that the static loads of 
the closed and open door as well as the dynamic load of the opening and closing door are permanently 
borne. These forces should not affect the stability of the adjacent wall. 

Ensure that the door is covered before plastering or painting work is carried out, since spots of mortar, 
cement, plaster or paint can damage the surface. 

Make sure that the door does not come into contact with corrosive and caustic agents such as saltpetre 
reactions from bricks or mortar, acids, alkalis, road salt, chlorine, corrosive paints or sealing compounds. 

Always observe and adhere to local regulations if the door is installed in  
explosive areas. The owner has to inform the company commissioned to install 
the door of these regulations. 
Earthing measures should only be carried out by qualified electricians 
 

2.2  Maintenance/Inspections/Repairs 

The owner or a person authorised by the owner has to visually inspect the functionality of the door system 
regularly and to check for any external damages in accordance with chapter 1 of the maintenance information

 

(see 1, Check List Power Operated Doors - Systems). Repair work should only be carried out by qualified 
technicians or Tekla-Technik, Tor + Tür GmbH & Co. KG. Immediately ensure that an unsafe door cannot be 
operated until it has been repaired correctly by a qualified technician or the door manufacturer. Always 
observe the corresponding regulations for the maintenance and inspection of power operated doors and 
create an inspection book. Record all carried out inspections. (see Appendix for Inspection Book) 
Only replace defective parts with original ones. Please contact Tekla-Technik, Tor + Tür GmbH & Co. KG for 
more information. 
 

2.3  Operation/Utilisation 

The ready to use door has to comply 

with 

EN 12604 and EN 12453 requirements.  

Never place objects within the movement range of the door. 

Summary of Contents for dw 62-2ME

Page 1: ...Operating Assembly Instructions Installation Data dw 62 2ME Steel Sliding Door ...

Page 2: ... Assembly 8 7 4 Hanging the Door Leaves and Roller Mechanism 8 7 5 Assembly of the Door Leaves 9 7 6 Fixing the Lower Guide Bracket 9 7 7 Installation of the Lower Door Track 9 7 8 Fixing the Handles to the Door Leaves 10 7 9 Wicket Door 10 7 10 End Stoppers 11 7 11 Rain Guard 11 8 Glazing Elements 12 9 Drive 12 10 Doors with Counterbalance Weight 14 10 1 Rope Guidance and Counterweight Suspension...

Page 3: ...tions with static documentation 2 Assembly 2 1 Preparation Ensure that the wall is plumb and level prior to assembly Carry out plastering and painting work after assembling the door Precisely even out any unevenness etc on the wall using pressure resistant bases Fix the sliding door to the adjacent constructional elements tightly enough to ensure that the static loads of the closed and open door a...

Page 4: ...of the door If necessary plan a sloping surface or a drain gutter in front of the door Avoid a build up of water underneath the door Make sure that the building is dry and sufficiently ventilated It is essential to immediately paint a top coat on outside doors after assembly The door is coated with a 2 component acrylic primer and can be painted with all standard paints Caution The use of alkyd re...

Page 5: ...termine the height and lateral distances of the wall seal and brackets 3 Assemble wall seal and brackets see 1 Assemble the run in bracket see 2 4 Assemble runner rails align clean and coat running surfaces with a resin free oil see 3 5 Hang the door leaves and roller mechanism see 4 Start with the run in elements 6 Connect the door leaves at the top see 5 7 Connect the door leaves at the bottom s...

Page 6: ...for sleeve Min Ø80mm Using M16 through bolt Drill bit Ø16mm Drilling depth Through bore Drill bit for sleeve Ø30mm Drilling depth for sleeve Min Ø80mm Caution For brackets with two bore holes Drill the first bore hole and fix and align Subsequently drill the second bore hole Brackets for ceiling mounting Using FAZ 12 10 stay bolts Drill bit Ø12mm Drilling depth Min 95mm Distance 94mm Dimension X 5...

Page 7: ...mounting brackets with flat steel for metal casing attachment see 9 at equal distances Fixing the upper wall seals For wall mounting Fix all the wall brackets together with the upper wall seal since one side of this wall seal is jammed between the lintel and the angle bracket For ceiling mounting Using FAZ 12 10 stay bolts Drill bit Ø12mm Drilling depth Min Ø95mm For brackets set in concrete Weld ...

Page 8: ...nd the sleeves at the same time if there is a shortage of space Use a connection sleeve 1 to interconnect several runner rails Runner rail arrangement for weight arrangement 7 4 Hanging the Door Leaves and Roller Mechanism Screw the carrier bar into the bore hole in the door leaf Insert the roller mechanism into the runner rail Place the door leaf underneath the roller mechanism Screw together the...

Page 9: ...for wicket door with a sill Use the tilting lock to interconnect the leaves Subsequently align and connect using the leaf connector see above CAUTION Leaves connected with a tilting lock cannot be dismantled observe the correct leaf order 48 46 9 12 11 10 10 1 1 2 2 3 3 9 11 10 10 2 OFF 7 6 Fixing the Lower Guide Bracket Push the lower guide bracket 9 over the leaves 10 Align it to the floor see d...

Page 10: ...ed handles 10 using the handle 13 using sleeve screws 11 and M5x50mm ST4 8x13mm sheet metal countersunk screws 12 screws 14 Handle bars Type 1 Type 2 Use M6x16mm counter Use M8x25mm sunk bolts 16 and the counter sunk bolts 19 blind rivet nuts 17 in the washers and the blind door leaf to fix the handle rivet nuts 20 in the door bar 15 into position leaf to fix the handle bar 18 into position 7 9 Wi...

Page 11: ... door closer The setting has to ensure that the door closes automatically from any opening angle Please refer to the instructions of the respective upper door closer for assembly and adjustment instructions Check closing function the wicket door has to close from every possible position Check latch bolt contact min 6mm Note The wicket door position of sliding doors with an automatic electric drive...

Page 12: ...nnel The retrofitting of door leaves with transparent panels glass is strictly forbidden leaf glazing element with aluminium profile leaf glazing element in rubber frame Z Z 9 Drive special version Dw 62 ME sliding doors can optionally be equipped with an electric drive with either deadman or pulse function The control button OPEN or CLOSED has to be pressed continuously for door movement with an ...

Page 13: ...her the door and guide rail run smoothly without jamming along the entire travel of the door end position open and closed Ensure that the door link bracket has locked into place in the guide rail prior to programming see D23 Installation Instructions Part 2 Programming procedure for basic drive functions page 26 of the Installation and Operating Instructions Part 1 Programming end position OPEN an...

Page 14: ...and elements 10 Doors with Counterbalance Weight special version 10 1 Rope Guidance and Counterweight Suspension Rope fixing Assemble the weight box according to 1 5 Fix the rope to the roller mechanism and the weight suspension use 3 rope clamps 7 Hang and counterbalance the weights see 2 6 Fix the weight box cover according to 2 6 Ensure that the rope and the weights do not catch on protruding r...

Page 15: ...A For larger doors bolt a magnetic clamp 6 to bracket A using M4x10mm bolts Fix the magnetic clamp counterplate 6a to the base plate on the rear door leaf using M4x8mm bolts Weld or bolt the base plate to the door leaf seal in advance Use M8x30mm bolts for the latter option Shortened Stop Fix the rope anchorage 1 to the last panel viewed from the middle of each door leaf using 2 M6x20mm bolts The ...

Page 16: ...netic clamp counterplate 6a to the base plate on the rear door leaf using M4x8mm bolts Weld or bolt the base plate to the door leaf seal in advance Use M8x30mm bolts for the latter option 11 Special Versions 10 5 8 11 1 7 2 6 3 9 4 98 11 1 Artificial Lintel Screw the box section 1 with the 50mm wide insulating strip 2 to the ceiling Ø7mm countersunk screws 3 with 10 200 plug 4 Ø 10 drill bit drill...

Page 17: ...g depth 1 Assembly and commissioning limit stops and magnetic clamp occur as described in 2 7 The sleeve distance for fixing the tension pulley ha to be at least 600mm from the edge of the door The limit stop 7 is fixed as displayed to the doo the customer at the last panel as viewed from the closing side 4 8x16mm bolts or welded 12 B A Dimension FT Leaf Division Y 34m 300 34m 500 1 Symmetrical di...

Page 18: ...efore only intended as a rough guide in such cases The sequence of actions may change or not be necessary depending on the situation and damage Disassembly should always be carried out with the utmost care and attention and under the supervision of a specialist 13 Maintenance guarantee trou General condition o Visual inspection of o Check o Check toothed belts and steel ropes for damages and corre...

Page 19: ...2 and dw 62 1 2 oor No ______________________________________________________________ ______________________________________________________________ Teckentrup M D ompany ______________________________________________________________ C ______________________________________________________________ ite ______________________________________________________________ S ...

Page 20: ...erences in DIN EN 13241 1 2004 are especially E D D DIN EN 12453 Doors Requirements D Test methods DIN EN 12635 Doors a D Requirements and test methods The specifications of the G ZH1 494 are still valid for power operated doors which entered the market before 1 November 2000 or 1 June 2001 The standards do not demand the retrofitting of existing systems which were installed before the aforementio...

Page 21: ...________ Material Galvanized steel plate Weight ________________ Glaz ype of glass ____________________________________ 3 Electric Drive Automatic version manufacturer or supplier Marantec Name CarTeck 252 Operating voltage 230 V Control voltage 230 V 4 Manufacturer Integrated in the electric drive ntrol control pulse deadman oop _____________ 5 Safety edge safety edge mechanism O Safety photocell...

Page 22: ...___________________________________ OK In order Main Maintenance necessary n a not applic 1 Leaves Gu OK Main 1 1 Leaves fixing wear 1 2 Leaf panel fixing condition 1 3 Safety edge ha condition functio distances 1 4 Gaskets condition wear 1 5 Castor ro fixing wear Hinges lubrication 1 6 Leaf suspension protection against lifti derailing Wicket door locking with the elec drive 1 8 Door leaf lock fu...

Page 23: ...trol 3 Limit switch emergency limit switch 3 3 Main switch 3 4 Devices for function Remote control including Emergency off device 3 5 Protective motor switch 4 Devices for securing pinch and shearing points 4 1 Safety edge function 4 2 Force limitation function 4 3 Deadman control function 4 4 Contact free functioning function protective devices 4 5 Clearance between leaves and fixed part 4 6 Cont...

Page 24: ..._______________________________________________________________________ _________________________________________________________________________________________________ _________________________________________________________________________________________________ _________________________________________________________________________________________________ 1 If the door system is not OK not...

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